Patents by Inventor Kazuma Sekiya

Kazuma Sekiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12134138
    Abstract: A wafer manufacturing method includes: a crack layer forming step of applying a laser beam of such a wavelength as to be transmitted through an ingot to the ingot, with a focal point of the laser beam positioned in a region spaced from an end face of the ingot by a distance corresponding to the thickness of the wafer to be manufactured, to form a crack layer, a cut groove forming step of positioning a cutting blade on an extension line of the crack layer and forming a cut groove continuous with the crack layer in a periphery of the ingot; and a peeling step of applying an ultrasonic wave to the end face of the ingot to peel off the wafer to be manufactured, along the crack layer.
    Type: Grant
    Filed: January 19, 2023
    Date of Patent: November 5, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Patent number: 12119230
    Abstract: There is provided a wet etching method including an etchant supply step of supplying an etchant from an etchant supply nozzle to a to-be-etched surface of a workpiece, an etching step of etching the to-be-etched surface with the etchant remaining on the to-be-etched surface, and an etchant removal step of, after performing the etching step, removing the etchant, which still remains on the resulting etched surface, from the etched surface. The etchant supply step, the etching step, and the etchant removal step are repeated a plurality of times in this order.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: October 15, 2024
    Assignee: DISCO CORPORATION
    Inventors: Kazuma Sekiya, Takashi Ono, Daigo Shitabo
  • Publication number: 20240339363
    Abstract: A method of processing a workpiece to divide the workpiece into a plurality of device chips includes a dividing step of dividing a workpiece held on a holding table to produce a plurality of device chips from the workpiece, an image capturing step of capturing an image of the workpiece while the dividing step is being carried out or after the dividing step has been carried out, a detecting step of detecting from the image whether there is a chip fly-off from the workpiece or not and a chip fly-off region where a chip fly-off has occurred, and a warning step of warning of at least either one of a cause of the chip fly-off and a countermeasure against chip fly-offs.
    Type: Application
    Filed: March 21, 2024
    Publication date: October 10, 2024
    Inventor: Kazuma SEKIYA
  • Patent number: 12087589
    Abstract: A method of manufacturing a wafer includes a wafer preparing step of preparing a wafer having semiconductor devices formed in a plurality of respective areas demarcated thereon by a plurality of intersecting streets, a removing step of removing from the wafer a defective device region including a semiconductor device determined as a defective product among the semiconductor devices formed on the wafer, an enlarging step of enlarging a removed region formed in the wafer by removing the defective device region from the wafer, and an inlaying step of inlaying a device chip including a non-defective semiconductor device that is functionally identical to the semiconductor device determined as the defective product, in the enlarged removed region.
    Type: Grant
    Filed: February 24, 2022
    Date of Patent: September 10, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Patent number: 12080564
    Abstract: A package substrate processing method includes a holding step of holding a package substrate by a chuck table, a warp reducing step of, after the holding step is performed, reducing a warp in the package substrate by forming grooves of a first depth along planned dividing lines of the package substrate by using a first cutting blade, a groove forming step of forming grooves of, after the warp reducing step is performed, a second depth by further cutting the grooves of the first depth by using the first cutting blade, and a dividing step of, after the groove forming step is performed, forming packaged chips by further cutting the grooves of the second depth and thus dividing the package substrate by using a second cutting blade thinner than the first cutting blade.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: September 3, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Publication number: 20240274431
    Abstract: A wafer has an outer circumferential chamfered portion, and at least three tiny flat surfaces formed along a circumferential direction of the wafer in a region of the outer circumferential chamfered portion. The flat surfaces define circular arcs between adjacent ones thereof, respectively, and at least two of the circular arcs have lengths different from each other.
    Type: Application
    Filed: February 9, 2024
    Publication date: August 15, 2024
    Inventor: Kazuma SEKIYA
  • Patent number: 12040214
    Abstract: A processing apparatus includes a cassette mounting section mounting a cassette storing a plurality of workpieces, a reading section reading an identification code provided on the cassette mounted on the cassette mounting section, and an information transmitting section transmitting information on the progress of process steps in processing each workpiece stored in the cassette, to a customer that has ordered the processing of each workpiece stored in the cassette.
    Type: Grant
    Filed: April 4, 2019
    Date of Patent: July 16, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Patent number: 12017314
    Abstract: A fixed temperature liquid supply apparatus for supplying liquid adjusted in temperature to a processing apparatus including a processing unit includes a tank that accommodates the liquid, a thermometer that measures the temperature of the liquid accommodated in the tank, and a compressed gas supply pipe one end of which is connected to a compressed gas source reserving a compressed gas, the other end of which reaches the tank, and which supplies the compressed gas from the compressed gas source to the tank. The liquid accommodated in the tank is cooled by bubbles of the compressed gas, and the cooled liquid is supplied to the processing apparatus.
    Type: Grant
    Filed: July 18, 2022
    Date of Patent: June 25, 2024
    Assignee: DISCO CORPORATION
    Inventors: Kazuma Sekiya, Miki Yoshida, Kei Mine
  • Patent number: 12011784
    Abstract: A wafer manufacturing method for manufacturing a wafer from an ingot includes forming a peeling layer within the ingot by positioning a condensing point at a depth corresponding to the thickness of the wafer to be produced, and irradiating the ingot with a first laser beam, forming a character, a number, or a mark representing information regarding resistivity in or on the ingot by positioning a condensing point in a region in which devices are not to be formed and irradiating the ingot with a second laser beam, and dividing the ingot with the peeling layer as a starting point.
    Type: Grant
    Filed: July 22, 2021
    Date of Patent: June 18, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Publication number: 20240145308
    Abstract: A wafer processing method for dividing a wafer at a peeling layer after forming the peeling layer within the wafer includes a peeling layer forming step of forming a first peeling layer along the side surface of a circular truncated cone and a second peeling layer along the upper surface of the circular truncated cone, a dividing step of dividing the wafer so as to form a thinned wafer that has a first peeling surface exposed by being divided at the first peeling layer and has a second peeling surface exposed by being divided at the second peeling layer, a grinding step of subjecting the second peeling surface to grinding, and a polishing step of subjecting the first peeling surface and the second peeling surface to polishing.
    Type: Application
    Filed: October 19, 2023
    Publication date: May 2, 2024
    Inventor: Kazuma SEKIYA
  • Publication number: 20240105513
    Abstract: A wafer processing method for processing a wafer having a plurality of devices formed on a first surface thereof includes positioning a first focal point of a first laser beam at a first height and emitting the first laser beam onto the wafer from a side on which a second surface lies, thereby forming a protective layer, positioning a second focal point of a second laser beam at a second height being more distant from the first surface than the first height and emitting the second laser beam onto the wafer from the side on which the second surface lies, thereby forming a separation start position made up of a modified layer and a crack, and applying an external force to the wafer to divide the wafer at the separation start position and separating a piece including the second surface from the wafer.
    Type: Application
    Filed: September 19, 2023
    Publication date: March 28, 2024
    Inventor: Kazuma SEKIYA
  • Publication number: 20240087901
    Abstract: A processing method of a bonded wafer includes forming a plurality of modified layers in a form of rings through positioning focal points of laser beams with a wavelength having transmissibility with respect to a first wafer inside the first wafer, from which a chamfered part is to be removed, from a back surface of the first wafer and executing irradiation, holding a second wafer side on a chuck table, and grinding the back surface of the first wafer to thin the first wafer. In the forming the modified layers, the focal points of the laser beams are set in such a manner as to gradually get closer to a joining layer in a direction from an inner side of the first wafer toward an outer side thereof, so that the plurality of ring-shaped modified layers are formed in a form of descending stairs.
    Type: Application
    Filed: September 13, 2023
    Publication date: March 14, 2024
    Inventors: Kazuma SEKIYA, Kazuya HIRATA, Hayato IGA
  • Patent number: 11858090
    Abstract: After a workpiece unit has been delivered from a cassette and before the workpiece unit is delivered to a chuck table, a value of the thickness of the workpiece unit is recognized on the basis of a result of a measurement performed by a measuring unit. The value of the thickness of the workpiece unit is represented by the sum of values of respective thicknesses of a workpiece and a tape affixed thereto. On the basis of the result of the measurement performed by the measuring unit, it is possible to decide whether or not the tape affixed to the workpiece has a desired thickness, i.e., whether the tape is of a desired type or not. As a result, a workpiece with an inadequate tape affixed thereto is prevented from being ground.
    Type: Grant
    Filed: November 22, 2021
    Date of Patent: January 2, 2024
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Patent number: 11850696
    Abstract: A dressing board having, on a surface, a two-dimensional code including information relating to properties of the dressing board and a barcode including identification information associated with the information relating to the properties is provided. Furthermore, there is provided a cutting apparatus including a determining part that determines whether or not the properties of the dressing board read out from an information registration part based on the identification information match the kind of dressing board suitable for dressing of a cutting blade.
    Type: Grant
    Filed: September 13, 2022
    Date of Patent: December 26, 2023
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Publication number: 20230390878
    Abstract: An apparatus for processing a workpiece includes a holding table having a holding surface for holding the workpiece thereon, a processing unit for processing the workpiece held on the holding surface of the holding table, and a table cover for covering the holding surface when the workpiece is not held on the holding surface. The table cover has a contact surface for contacting at least the holding surface of the holding table, the contact surface being adhesive in nature.
    Type: Application
    Filed: May 25, 2023
    Publication date: December 7, 2023
    Inventor: Kazuma SEKIYA
  • Patent number: 11738422
    Abstract: A management method of a machining system includes a chuck table, a machining unit, a transfer unit that transfers a wafer onto the chuck table, a camera unit that acquires an image containing a pattern formed on a side of a front surface of the wafer, and an information recording section. The management method is applied when the pattern is recorded in association with machining conditions in the information recording section; and records in the information recording section new machining conditions to be used when machining a new type of wafer, causes an automatic machining program, which automatically machines the new type of wafer, to start, forms an image, which contains a new pattern of the new type of wafer, by the camera unit, and records the new pattern in association with the new machining conditions in the information recording section.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: August 29, 2023
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Publication number: 20230249282
    Abstract: A wafer manufacturing method includes: a crack layer forming step of applying a laser beam of such a wavelength as to be transmitted through an ingot to the ingot, with a focal point of the laser beam positioned in a region spaced from an end face of the ingot by a distance corresponding to the thickness of the wafer to be manufactured, to form a crack layer, a cut groove forming step of positioning a cutting blade on an extension line of the crack layer and forming a cut groove continuous with the crack layer in a periphery of the ingot; and a peeling step of applying an ultrasonic wave to the end face of the ingot to peel off the wafer to be manufactured, along the crack layer.
    Type: Application
    Filed: January 19, 2023
    Publication date: August 10, 2023
    Inventor: Kazuma SEKIYA
  • Publication number: 20230150086
    Abstract: A polishing apparatus includes a polishing unit that rotatably supports a polishing pad for polishing a wafer held on a holding surface of a chuck table and that has a spindle formed with a through-hole extending from one end of the spindle to the other end of the spindle in an axis of the spindle. A thickness measuring unit is disposed at one end of the through-hole of the spindle that measures a thickness of the wafer. A controller obtains information regarding the thickness of the wafer measured by the thickness measuring unit at a position defined by a variation in a distance between a rotational center of the rotating wafer fed by a parallel feeding mechanism, a center of the other end of the through-hole facing the wafer, and a rotational angle of the chuck table, and forms mapping data regarding the thickness of the wafer.
    Type: Application
    Filed: November 16, 2022
    Publication date: May 18, 2023
    Inventors: Kazuma SEKIYA, Keiji NOMARU
  • Patent number: 11651978
    Abstract: A protective sheet application method for applying a protective sheet on a front surface of a substrate includes mounting the substrate on a support table in a vacuum chamber, mounting the protective sheet on the substrate to separate a space in the vacuum chamber into a first compartment and a second compartment, depressurizing the first compartment to a predetermined air pressure and also depressurizing the second compartment, opening the depressurized second compartment to the atmosphere to bring the protective sheet into close contact with the substrate by a predetermined force, and opening the depressurized first compartment to the atmosphere to separate the lower housing and the upper housing from each other. A protective sheet application apparatus for applying the protective sheet on the front surface of the substrate includes the vacuum chamber.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: May 16, 2023
    Assignee: DISCO CORPORATION
    Inventor: Kazuma Sekiya
  • Publication number: 20230043272
    Abstract: A fixed temperature liquid supply apparatus for supplying liquid adjusted in temperature to a processing apparatus including a processing unit includes a tank that accommodates the liquid, a thermometer that measures the temperature of the liquid accommodated in the tank, and a compressed gas supply pipe one end of which is connected to a compressed gas source reserving a compressed gas, the other end of which reaches the tank, and which supplies the compressed gas from the compressed gas source to the tank. The liquid accommodated in the tank is cooled by bubbles of the compressed gas, and the cooled liquid is supplied to the processing apparatus.
    Type: Application
    Filed: July 18, 2022
    Publication date: February 9, 2023
    Inventors: Kazuma SEKIYA, Miki YOSHIDA, Kei MINE