Patents by Inventor Kazuomi Ryoshi

Kazuomi Ryoshi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200343546
    Abstract: Provided is a positive electrode active material for non-aqueous electrolyte secondary batteries for making high capacity and high output compatible, non-aqueous electrolyte secondary batteries, to which the positive electrode active material is adopted, and a production method for a positive electrode active material in which the positive electrode active material can be easily produced even on an industrial scale. A positive electrode active material for non-aqueous electrolyte secondary batteries, comprising: primary particles of a lithium nickel composite oxide represented by at least General Formula: LizNi1-x-yCoxMyO2 (0.95?z?1.03, 0?x?0.20, 0?y?0.10, x+y?0.20, and M is at least one type of element selected from Mg, Al, Ca, Ti, V, Cr, Mn, Nb, Zr, and Mo); and secondary particles configured by aggregating the primary particles, wherein an LiAl compound is provided on surfaces of the primary particles.
    Type: Application
    Filed: July 31, 2018
    Publication date: October 29, 2020
    Inventors: Jun Yokoyama, Kazuomi Ryoshi
  • Publication number: 20200335781
    Abstract: The present invention provides a lithium-nickel-manganese-cobalt composite oxide in which the reactivity between a lithium raw material and a metal composite hydroxide is improved so that a high low-temperature output characteristic can be achieved, a method for manufacturing the composite oxide, and a positive electrode active material and the like without causing a problem of gelation during the paste preparation. A positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle. The secondary particle has a solid structure inside as a main inside structure, the slurry pH is 11.5 or less, the soluble lithium content rate is 0.5 [% by mass] or less, and the specific surface area is 1.0 to 2.0 [m2/g].
    Type: Application
    Filed: July 31, 2018
    Publication date: October 22, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Publication number: 20200313180
    Abstract: The positive electrode active material is for a non-aqueous electrolyte secondary battery, suppressing deterioration of battery characteristics due to exposure to the atmosphere and having excellent battery capacity. A positive electrode active material for a non-aqueous electrolyte secondary battery includes a lithium-nickel composite oxide represented by general formula (1): LiaNi1-x-yCoxMyO2+? (in which 0.05?x?0.35, 0?y?0.10, 0.95?a?1.10, 0?a?0.2, and M represents at least one element selected from Mn, V, Mg, Mo, Nb, Ti, W, and Al) and Li3BO3. At least a part of a surface of the lithium-nickel composite oxide is coated with Li3BO3. The content of boron in the positive electrode active material is 0.001% by mass or more and 0.2% by mass or less with respect to the entire positive electrode active material.
    Type: Application
    Filed: August 23, 2018
    Publication date: October 1, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Motoaki Saruwatari, Hiroko Oshita, Yoshihiro Otsuka
  • Patent number: 10781531
    Abstract: A method for producing a nickel-containing hydroxide is provided that includes a nucleation step of generating nuclei of nickel-containing hydroxide particles by neutralization crystallization in an aqueous solution accommodated in an agitation tank. In the nucleation step, a volume fraction of a highly supersaturated region in the aqueous solution where the molar concentration of the nickel-containing hydroxide dissolved in the aqueous solution is greater than or equal to 5.0 mol/m3 is less than 0.100% of the aqueous solution.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: September 22, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Shuhei Nakakura, Kazuhiko Tsuchioka, Koichiro Maki, Motoaki Saruwatari, Kazuomi Ryoshi, Yoshihiko Nakao, Masafumi Yoshida
  • Publication number: 20200251732
    Abstract: The positive electrode active material for a nonaqueous electrolyte secondary battery contains a lithium-nickel composite oxide represented by a general formula: LiaNi1?x?yCoxMyO2+? (where 0.01?x?0.35, 0?y?0.10, 0.95?a?1.10, and 0???0.2; and M is at least one element selected from Mn, V, Mg, Mo, Nb, Ti, and Al) and a boron compound. At least part of the boron compound is present on the surface of the lithium-nickel composite oxide in the form of Li3BO3 and LiBO2, and a mass ratio (Li3BO3/LiBO2) between Li3BO3 and LiBO2 is at least 0.005 and up to 10. Boron is contained in an amount of at least 0.011% by mass and up to 0.6% by mass relative to the entire amount of the positive electrode active material.
    Type: Application
    Filed: May 31, 2018
    Publication date: August 6, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Yoshihiro Otsuka, Hiroko Oshita
  • Publication number: 20200227718
    Abstract: Provided is a positive electrode active material for nonaqueous electrolyte secondary batteries that suppresses the gelling of a positive electrode mixture material paste and has high weather resistance, a production method thereof, and the like. A method for producing a positive electrode active material for nonaqueous electrolyte secondary batteries includes cleaning a powder formed of a lithium-nickel composite oxide represented by a general formula LizNi1-x-yCoxMyO2 where 0?x?0.35; 0?y?0.10; 0.95?z?1.10; and M is at least one element selected from Mn, V, Mg, Mo, Nb, Ti, and Al with an aqueous lithium carbonate solution and drying the cleaned powder.
    Type: Application
    Filed: August 25, 2016
    Publication date: July 16, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi
  • Patent number: 10689262
    Abstract: A method for producing a nickel-containing hydroxide is provided that includes a particle growth step of promoting growth of nickel-containing hydroxide particles by neutralization crystallization in an aqueous solution accommodated in an agitation tank. In the particle growth step, an averaged value of the maximum accelerations of the flows of streamlines for the aqueous solution is greater than 600 m/s2.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: June 23, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Shuhei Nakakura, Kazuhiko Tsuchioka, Koichiro Maki, Motoaki Saruwatari, Kazuomi Ryoshi, Yoshihiko Nakao, Masafumi Yoshida
  • Publication number: 20200161653
    Abstract: Provided is a nickel-containing composite hydroxide that is a precursor of a positive-electrode active material with which a nonaqueous-electrolyte secondary battery having a low irreversible capacity and a high energy density can be configured. An aqueous alkaline aqueous solution and a complexing agent are added to an mixed aqueous solution including at least nickel and cobalt to regulate the pH (measured at a reference liquid temperature of 25° C.) of this mixed aqueous solution to 11.0 to 13.0, the ammonium concentration to 4 to 15 g/L, and the reaction temperature to 20° C. to 45° C. Using stirring blades having an inclination angle of 20° to 60° with respect to a horizontal plane, the mixture is stirred to conduct a crystallization reaction under such conditions that when the nickel-containing composite hydroxide to be obtained is roasted in air at 800° C. for 2 hours, the roasted composite hydroxide has a BET value of 12 to 50 m2/g.
    Type: Application
    Filed: January 22, 2020
    Publication date: May 21, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi RYOSHI, Kensaku MORI, Katsuya KASE, Yasutaka KAMATA
  • Publication number: 20200152972
    Abstract: A positive electrode active material for a non-aqueous electrolyte secondary battery achieves high output characteristics and battery capacity, and allows a high electrode density to be achieved in the case of using the material for a positive electrode of a battery; and a non-aqueous electrolyte secondary battery uses the positive electrode active material, thereby achieving a high output with a high capacity. Prepared is a nickel composite hydroxide including plate-shaped secondary particles aggregated with overlaps between plate surfaces of multiple plate-shaped primary particles, where shapes projected from directions perpendicular to the plate surfaces of the plate-shaped primary particles are any plane projection shape of spherical, elliptical, oblong, and massive shapes, and the secondary particles have an aspect ratio of 3 to 20, and a volume average particle size (Mv) of 4 ?m to 20 ?m measured by a laser diffraction scattering method.
    Type: Application
    Filed: January 10, 2020
    Publication date: May 14, 2020
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mitsuru YAMAUCHI, Kazuomi RYOSHI, Kensaku MORI
  • Patent number: 10593942
    Abstract: Provided is a nickel-containing composite hydroxide that is a precursor of a positive-electrode active material with which a nonaqueous-electrolyte secondary battery having a low irreversible capacity and a high energy density can be configured. An aqueous alkaline aqueous solution and a complexing agent are added to an mixed aqueous solution including at least nickel and cobalt to regulate the pH (measured at a reference liquid temperature of 25° C.) of this mixed aqueous solution to 11.0 to 13.0, the ammonium concentration to 4 to 15 g/L, and the reaction temperature to 20° C. to 45° C. Using stirring blades having an inclination angle of 20° to 60° with respect to a horizontal plane, the mixture is stirred to conduct a crystallization reaction under such conditions that when the nickel-containing composite hydroxide to be obtained is roasted in air at 800° C. for 2 hours, the roasted composite hydroxide has a BET value of 12 to 50 m2/g.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: March 17, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Kensaku Mori, Katsuya Kase, Yasutaka Kamata
  • Patent number: 10586983
    Abstract: Provided is a positive electrode active material for nonaqueous electrolyte secondary batteries that suppresses the gelling of a positive electrode mixture material paste and has high weather resistance, a production method thereof, and the like. A method for producing a positive electrode active material for nonaqueous electrolyte secondary batteries includes cleaning a powder famed of a lithium-nickel composite oxide represented by a general formula LizNi1-x-yCoxMyO2 where 0?x?0.35; 0?y?0.10; 0.95?z?1.10; and M is at least one element selected from Mn, V, Mg, Mo, Nb, Ti, and Al with an aqueous solution containing one or more lithium salts selected from water-soluble lithium salts other than lithium hydroxide and drying the cleaned powder.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: March 10, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Motoaki Saruwatari
  • Patent number: 10573886
    Abstract: A positive electrode active material for a non-aqueous electrolyte secondary battery achieves high output characteristics and battery capacity, and allows a high electrode density to be achieved in the case of using the material for a positive electrode of a battery; and a non-aqueous electrolyte secondary battery uses the positive electrode active material, thereby achieving a high output with a high capacity. Prepared is a nickel composite hydroxide including plate-shaped secondary particles aggregated with overlaps between plate surfaces of multiple plate-shaped primary particles, where shapes projected from directions perpendicular to the plate surfaces of the plate-shaped primary particles are any plane projection shape of spherical, elliptical, oblong, and massive shapes, and the secondary particles have an aspect ratio of 3 to 20, and a volume average particle size (Mv) of 4 ?m to 20 ?m measured by a laser diffraction scattering method.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: February 25, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mitsuru Yamauchi, Kazuomi Ryoshi, Kensaku Mori
  • Publication number: 20200044250
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in teams of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Application
    Filed: October 3, 2019
    Publication date: February 6, 2020
    Applicants: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki TOYA, Shin IMAIZUMI, Kensaku MORI, Atsushi FUKUI, Kenji IKEUCHI, Kazuomi RYOSHI, Toshiyuki OSAKO, Hiroki NAGAI
  • Patent number: 10516165
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: December 24, 2019
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 10505191
    Abstract: A positive electrode active material for non-aqueous electrolyte secondary batteries that can achieve a high output characteristic and a high battery capacity when used in a positive electrode of a battery and that can achieve a high electrode density, and a non-aqueous electrolyte secondary battery that uses such a positive electrode active material and can achieve a high capacity and a high output. A lithium-manganese-cobalt composite oxide includes plate-shaped secondary particles each obtained by aggregation of a plurality of plate-shaped primary particles caused by overlapping of plate surfaces of the plate-shaped primary particles, wherein a shape of the primary particles is any one of a spherical, elliptical, oval, or a planar projected shape of a block-shaped object, and the secondary particles have an aspect ratio of 3 to 20 and a volume-average particle size (Mv) of 4 ?m to 20 ?m as measured by a laser diffraction scattering process.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: December 10, 2019
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mitsuru Yamauchi, Kazuomi Ryoshi
  • Patent number: 10490815
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. [Solution] A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: November 26, 2019
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Publication number: 20190348675
    Abstract: A positive electrode active material for non-aqueous electrolyte secondary batteries that can achieve a high output characteristic and a high battery capacity when used in a positive electrode of a battery and that can achieve a high electrode density, and a non-aqueous electrolyte secondary battery that uses such a positive electrode active material and can achieve a high capacity and a high output. A lithium-manganese-cobalt composite oxide includes plate-shaped secondary particles each obtained by aggregation of a plurality of plate-shaped primary particles caused by overlapping of plate surfaces of the plate-shaped primary particles, wherein a shape of the primary particles is any one of a spherical, elliptical, oval, or a planar projected shape of a block-shaped object, and the secondary particles have an aspect ratio of 3 to 20 and a volume-average particle size (Mv) of 4 ?m to 20 ?m as measured by a laser diffraction scattering process.
    Type: Application
    Filed: July 24, 2019
    Publication date: November 14, 2019
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mitsuru YAMAUCHI, Kazuomi RYOSHI
  • Publication number: 20190309437
    Abstract: A method for producing a nickel-containing hydroxide is provided that includes a nucleation step of generating nuclei of nickel-containing hydroxide particles by neutralization crystallization in an aqueous solution accommodated in an agitation tank. In the nucleation step, a volume fraction of a highly supersaturated region in the aqueous solution where the molar concentration of the nickel-containing hydroxide dissolved in the aqueous solution is greater than or equal to 5.0 mol/m3 is less than 0.100% of the aqueous solution.
    Type: Application
    Filed: June 12, 2017
    Publication date: October 10, 2019
    Inventors: Shuhei NAKAKURA, Kazuhiko TSUCHIOKA, Koichiro MAKI, Motoaki SARUWATARI, Kazuomi RYOSHI, Yoshihiko NAKAO, Masafumi YOSHIDA
  • Publication number: 20190312279
    Abstract: A positive electrode active material for a nonaqueous electrolyte secondary battery contains a first lithium-metal composite oxide represented by General Formula: Lis1Ni1-x1-y1-z1Cox1Mny1Mz1O2+? and containing a secondary particle formed of a plurality of flocculated primary particles and either one or both of a first compound containing lithium and boron and a second compound containing lithium and tungsten. Either one or both of the following characteristics (1) and (2) are satisfied: (1) the first compound covers surfaces of the primary particles, and a boron content is at least 0.01% by mass and up to 0.5% by mass relative to the entire positive electrode active material; and (2) the second compound covers the surfaces of the primary particles, and a tungsten content is at least 0.01% by mass and up to 1.0% by mass relative to the entire positive electrode active material.
    Type: Application
    Filed: August 29, 2017
    Publication date: October 10, 2019
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Yoshihiro Otsuka, Motoaki Saruwatari, Kazuomi Ryoshi
  • Publication number: 20190292068
    Abstract: A method for producing a nickel-containing hydroxide is provided that includes a particle growth step of promoting growth of nickel-containing hydroxide particles by neutralization crystallization in an aqueous solution accommodated in an agitation tank. In the particle growth step, an averaged value of the maximum accelerations of the flows of streamlines for the aqueous solution is greater than 600 m/s2.
    Type: Application
    Filed: June 12, 2017
    Publication date: September 26, 2019
    Inventors: Shuhei NAKAKURA, Kazuhiko TSUCHIOKA, Koichiro MAKI, Motoaki SARUWATARI, Kazuomi RYOSHI, Yoshihiko NAKAO, Masafumi YOSHIDA