Patents by Inventor Kazutaka Mori

Kazutaka Mori has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150273571
    Abstract: Provided is a precision casting mold to be used to produce a cast product. The precision casting mold includes a core having a shape corresponding to an internal hollow portion of the cast product and an outer mold corresponding to a shape of an outer peripheral surface of the cast product, and the outer mold is made up of: a prime layer which is formed on an inner peripheral surface and is formed from a slurry film obtained by drying slurry for the precision casting mold including mono-dispersed ultrafine alumina particles having a particle size of 1.0 ?m or smaller; and a multi-layered backup layer which is formed on the outside of the prime layer by repeatedly forming a first backup layer obtained by forming and drying a slurry layer formed from the slurry for the precision casting mold and a stucco layer in which silicon carbide (SiC) as a stucco material is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: October 1, 2015
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Publication number: 20150274101
    Abstract: Provided is a bumper reinforcement to be mounted to side members arranged at both end portions of a vehicle in a vehicle width direction so as to extend in a vehicle front-and-rear direction, the bumper reinforcement including: a body section formed into a tubular shape so as to extend in the vehicle width direction of the vehicle, the body section having both end portions in the vehicle width direction, which are formed so as to extend in the vehicle width direction, and an intermediate portion in the vehicle width direction, which is formed in a protruding manner toward one of a front of the vehicle and a rear of the vehicle; and a mounting section to be mounted to one of a front end surface and a rear end surface of each of the side members, the mounting section being formed into a tubular shape extending in the vehicle width direction integrally with a side surface portion of each of the both end portions of the body section in the vehicle width direction, the side surface portion being opposed to the eac
    Type: Application
    Filed: March 23, 2015
    Publication date: October 1, 2015
    Applicants: AISIN SEIKI KABUSHIKI KAISHA, AISIN KEIKINZOKU KABUSHIKI KAISHA
    Inventors: Takanobu KANEKO, Jun SHOBO, Kazutaka MORI
  • Publication number: 20150266085
    Abstract: Provided is a precision casting mold to be used to produce a cast product. The precision casting mold includes a core having a shape corresponding to an internal hollow portion of the cast product and an outer mold corresponding to a shape of an outer peripheral surface of the cast product, and the outer mold is made up of: a prime layer (first dried film) (101A) which is formed on an inner peripheral surface and is formed from a slurry film obtained by drying slurry for the precision casting mold including mono-dispersed ultrafine zirconia particles having a particle size of 1.0 ?m or smaller (preferably, 0.3 to 0.5 ?m, disclosed in Examples); and a multi-layered backup layer (105A) which is formed on the outside of the prime layer (first dried film) (101A) by repeatedly forming a backup layer (second dried film) (104-1) obtained by forming and drying a slurry layer (102) formed from the slurry for the precision casting mold and a stucco layer (103) in which a stucco material is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: September 24, 2015
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Publication number: 20150224569
    Abstract: Provided is a precision casting mold including a core having a shape corresponding to an internal hollow portion of a cast product and an outer mold corresponding to a shape of an outer peripheral surface of the cast product, and the outer mold is made up of: a prime layer which is formed on an inner peripheral surface and is a slurry film obtained by drying slurry for the precision casting mold which includes mono-dispersed ultrafine alumina particles and silica sol having a particle size of 1.0 ?m or smaller and functions as mullite during firing; and a multi-layered backup layer which is formed on the outside of the prime layer by repeatedly forming a first backup layer obtained by forming and drying a slurry layer formed from the slurry for the precision casting mold and a stucco layer in which a stucco material is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: August 13, 2015
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Publication number: 20150217366
    Abstract: Provided is a precision casting mold including a core and an outer mold, and the outer mold is made up of: a prime layer which is formed from a slurry film obtained by drying slurry for the precision casting mold including a silica sol having a particle size of 20 nm; and a multi-layered backup layer which is formed on the outside of the prime layer by repeatedly forming a first backup layer obtained by forming and drying a slurry layer formed from the slurry for the precision casting mold and a stucco layer in which stucco particles as a stucco material having particle size distribution, in which a mixing ratio of the fine particles having a particle size of 50 to 500 ?m is 1; the mixing ratio of the medium particles having a particle size of 0.5 to 2 mm is 1 to 16; and the mixing ratio of the coarse particles having a particle size of 2 to 4 mm is 1 to 40, is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: August 6, 2015
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Patent number: 8586169
    Abstract: There are provided a thermal barrier coating material and a thermal barrier coating member that can suppress spalling when used at a high temperature and have a high thermal barrier effect, a method for producing the same, a turbine member coated with a thermal barrier coating, and a gas turbine. The thermal barrier coating member comprises a heat resistant substrate, a bond coat layer formed thereon, and a ceramic layer formed further thereon, wherein the ceramic layer comprises an oxide which consists of an oxide represented by the general formula A2Zr2O7 doped with a predetermined amount of CaO or MgO and has 10 volume % or more of a pyrochlore type crystal structure, where A represents any of La, Nd, Sm, Gd, and Dy.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: November 19, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsumi Namba, Taiji Torigoe, Ikuo Okada, Kazutaka Mori, Ichiro Nagano, Yutaka Kawata, Koji Takahashi
  • Publication number: 20130202912
    Abstract: A process for producing a thermal barrier coating having an excellent thermal barrier effect and superior durability to thermal cycling. Also, a turbine member having a thermal barrier coating that has been formed using the production process, and a gas turbine. The process for producing a thermal barrier coating includes: forming a metal bonding layer (12) on a heat-resistant alloy substrate (11), and forming a ceramic layer (13) on the metal bonding layer (12) by thermal spraying of thermal spray particles having a particle size distribution in which the 10% cumulative particle size is not less than 30 ?m and not more than 100 ?m.
    Type: Application
    Filed: August 30, 2010
    Publication date: August 8, 2013
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Taiji Torigoe, Ichiro Nagano, Ikuo Okada, Keizo Tsukagoshi, Kazutaka Mori, Yoshiaki Inoue, Yoshitaka Uemura, Yoshifumi Okajima, Hideaki Kaneko, Masahiko Mega
  • Patent number: 8370084
    Abstract: A method by which physical properties, including the Young's modulus and thermal conductivity of a ceramic layer of a thermal barrier coating formed on a high-temperature member, are quickly and accurately estimated. A method for estimating a physical property of a ceramic includes a step of calculating the Larson-Miller parameter from the time for which and the temperature at which the ceramic is heated; a step of acquiring the porosity of the ceramic corresponding to the calculated Larson-Miller parameter, based on the calculated Larson-Miller parameter and a diagram correlating the Larson-Miller parameter and the porosity obtained from samples having the same composition as the ceramic; and a step of acquiring the physical property of the ceramic corresponding to the acquired porosity, based on the acquired porosity and a diagram correlating the porosity and the physical property obtained from samples having the same composition as the ceramic.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: February 5, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsumi Namba, Taiji Torigoe, Ikuo Okada, Kazutaka Mori, Yasuhiko Tsuru, Masato Shida, Ichiro Nagano, Eisaku Ito, Koji Takahashi
  • Publication number: 20110262770
    Abstract: A thermal barrier coating material that exhibits superior high-temperature crystal stability to YSZ, as well as a high degree of toughness and an excellent thermal barrier effect. Also provided are a thermal barrier coating, which has a ceramic layer formed using the thermal barrier coating material and exhibits excellent durability to heat cycling, and a turbine member and a gas turbine which are each provided with the thermal barrier coating. The thermal barrier coating material comprises mainly ZrO2 which contains Yb2O3 and Sm2O3 as stabilizers, wherein the amount of the stabilizers is not less than 2 mol % and not more than 7 mol %, and the amount of the Sm2O3 is not less than 0.1 mol % and not more than 2.5 mol %.
    Type: Application
    Filed: November 27, 2009
    Publication date: October 27, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Taiji Torigoe, Ichiro Nagano, Ikuo Okada, Keizo Tsukagoshi, Koji Takahashi, Yoshifumi Okajima, Soji Kasumi, Eisaku Ito, Kazutaka Mori
  • Patent number: 8021718
    Abstract: A silicon resin is applied to the outer wall of the transition piece of a gas turbine subjected to the thermal barrier coating by caulking the cooling holes provided in the inner wall by a resin. Then, the transition piece is heated in an atmosphere furnace in order to burn or decompose the resin. A part of the silicon resin applied to the outer wall of the transition piece is decomposed or evaporated by the heating to be discharged to the atmosphere in the furnace, but a part of the silicon resin remains and protects the outer wall.
    Type: Grant
    Filed: September 14, 2007
    Date of Patent: September 20, 2011
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hitoshi Morimoto, Hidenobu Tamai, Yuya Fujii, Kazutaka Mori, Taiji Torigoe, Yasuhiko Tsuru
  • Publication number: 20110020187
    Abstract: A surface treatment apparatus 100 includes a diluent gas supplier 1, a fluorine gas supplier 2, a mixer 5 which mixes a diluent gas with a fluorine gas, and a reactor 6 which treats a treatment target by using a mixed gas generated by the mixer 5. A diluent gas supplied from a diluent gas supplier is heated by a heater 8, and the heated diluent gas is mixed with a fluorine gas supplied from a fluorine gas supplier, in the mixer 5. The mixed gas is supplied to the reactor 6. The gas in the reactor 6 is supplied from the reactor 6 to flow paths 219, 220, 221, and 222 by an exhauster 207. The valves 223, 224, 225, and 226 are serially opened, so that the gas in the reactor 6 is supplied to a harm removal apparatus 208 while the gas flow rate is being adjusted by the flow paths 219, 220, 221, and 222.
    Type: Application
    Filed: March 6, 2008
    Publication date: January 27, 2011
    Applicant: Toyo Tanso Co., ltd.
    Inventors: Jiro Hiraiwa, Hitoshi Takebayashi, Osamu Yoshimoto, Noriyuki Tanaka, Ichiro Fujita, Hiroyoshi Sasaki, Kazutaka Mori
  • Patent number: 7859100
    Abstract: Provided are a thermal barrier coating material and a member coated with thermal barrier that can suppress the separation when used at a high temperature, and have a high thermal barrier effect; a method for manufacturing the member coated with thermal barrier; a turbine member coated with the thermal barrier coating material; and a gas turbine. More specifically provided are a shield coating member comprising a heat-resistant substrate, a bond coat layer formed on the heat-resistant substrate, and a ceramic layer formed on the bond coat layer, wherein the ceramic layer comprises a ceramic represented by a general formula A2Zr2O7, wherein A denotes a rare earth element, and the ceramic layer has (a) a porosity of 1 to 30%, (b) cracks in a thickness direction in pitches of 5 to 100% the total thickness of layers other than the bond coat layer on the heat-resistant substrate, or (c) columnar crystals.
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: December 28, 2010
    Assignees: Mitsubishi Heavy Industries, Ltd., Tsinghua University
    Inventors: Taiji Torigoe, Ikuo Okada, Katsumi Namba, Kazutaka Mori, Wei Pan, Qiang Xu
  • Publication number: 20100242797
    Abstract: A thermal barrier coating material having a lower thermal conductivity than rare earth stabilized zirconia materials. A thermal barrier coating material comprising mainly a compound represented by composition formula (1): Ln1-xTaxO1.5+x wherein 0.13?x?0.24, and Ln represents one or more elements selected from the group consisting of Sc, Y and the lanthanoid elements. Also, a thermal barrier coating material comprising mainly a compound represented by composition formula (2): Ln1-xNbxO1.5+x wherein 0.13?x?0.24, and Ln represents one or more elements selected from the group consisting of Sc, Y and the lanthanoid elements. Also, a thermal barrier coating material comprising mainly a cubic compound having a fluorite structure represented by composition formula (3): Ln3NbO7 wherein Ln represents one or more elements selected from the group consisting of Sc, Y and the lanthanoid elements.
    Type: Application
    Filed: February 3, 2009
    Publication date: September 30, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ichiro Nagano, Taiji Torigoe, Katsunori Akiyama, Masato Shida, Kazutaka Mori, Yasuhiko Tsuru, Ikuo Okada
  • Publication number: 20100221441
    Abstract: A silicon resin (7) is applied to the outer wall (1b) of the transition piece (1) subjected to the thermal barrier coating by caulking the cooling holes (2a) provided in the inner wall (1a) by a resin (4). Then, the transition piece (1) is heated in an atmosphere furnace in order to burn or decompose the resin (4). A part of the silicon resin (7) applied to the outer wall (1b) of the transition piece (1) is decomposed or evaporated by the heating to be discharged to the atmosphere in the furnace, but a part of the silicon resin (7) remains and protects the outer wall (1b). Then, since the remaining silicon resin (7) protects the outer wall (1b), it is possible to reduce oxidization of the outer wall (1b) or an unevenness in color caused by the oxidization. Accordingly, it is possible to remarkably reduce the time required to improve an external appearance of the transition piece (1) after the ashing process for the transition piece (1).
    Type: Application
    Filed: September 14, 2007
    Publication date: September 2, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hitoshi Morimoto, Hidenobu Tamai, Yuya Fujii, Kazutaka Mori, Taiji Torigoe, Yasuhiko Tsuru
  • Publication number: 20100217540
    Abstract: A method is provided by which physical properties, in particular, the Young's modulus and thermal conductivity of a ceramic layer of a thermal barrier coating formed on a high-temperature member are accurately estimated in a short period of time. A method for estimating a physical property of a ceramic includes a step of calculating the Larson-Miller parameter from the time for which and the temperature at which the ceramic is heated; a step of acquiring the porosity of the ceramic corresponding to the calculated Larson-Miller parameter, based on the calculated Larson-Miller parameter and a diagram correlating the Larson-Miller parameter and the porosity obtained from samples having the same composition as the ceramic; and a step of acquiring the physical property of the ceramic corresponding to the acquired porosity, based on the acquired porosity and a diagram correlating the porosity and the physical property obtained from samples having the same composition as the ceramic.
    Type: Application
    Filed: March 13, 2009
    Publication date: August 26, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsumi Namba, Taiji Torigoe, Ikuo Okada, Kazutaka Mori, Yasuhiko Tsuru, Masato Shida, Ichiro Nagano, Eisaku Ito, Koji Takahashi
  • Patent number: 7781881
    Abstract: Provided are a thermal barrier coating material and a member coated with thermal barrier that can suppress the separation when used at a high temperature, and have a high thermal barrier effect; a method for manufacturing the member coated with thermal barrier; a turbine member coated with the thermal barrier coating material; and a gas turbine. More specifically provided are a shield coating member comprising a heat-resistant substrate, a bond coat layer formed on the heat-resistant substrate, and a ceramic layer formed on the bond coat layer, wherein the ceramic layer comprises a ceramic represented by a general formula A2Zr2O7, wherein A denotes a rare earth element, and the ceramic layer has (a) a porosity of 1 to 30%, (b) cracks in a thickness direction in pitches of 5 to 100% the total thickness of layers other than the bond coat layer on the heat-resistant substrate, or (c) columnar crystals.
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: August 24, 2010
    Assignees: Mitsubishi Heavy Industries, Ltd., Tsinghua University
    Inventors: Taiji Torigoe, Ikuo Okada, Katsumi Namba, Kazutaka Mori, Wei Pan, Qiang Xu
  • Publication number: 20100062173
    Abstract: A thermal barrier coating material, containing a metal binding layer laminated on a base material and ceramic layer laminated on the metal binding layer, the ceramic layer comprising partially stabilized ZrO2 which is partially stabilized by additives of Dy2O3 and Yb2O3.
    Type: Application
    Filed: November 13, 2009
    Publication date: March 11, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES LTD.
    Inventors: Taiji Torigoe, Kazutaka Mori, Ikuo Okada, Sunao Aoki, Kouji Takahashi, Minoru Ohara, Takehiko Hirata, Hideaki Kaneko
  • Patent number: 7655326
    Abstract: A thermal barrier coating material, containing a metal binding layer laminated on a base material and a ceramic layer laminated on the metal binding layer, the ceramic layer comprising partially stabilized ZrO2 which is partially stabilized by additives of Dy2O3 and Yb2O3.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: February 2, 2010
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Taiji Torigoe, Kazutaka Mori, Ikuo Okada, Sunao Aoki, Kouji Takahashi, Minoru Ohara, Takehiko Hirata
  • Patent number: 7629669
    Abstract: A semiconductor apparatus includes a first transistor having a first emitter electrode, a first base electrode, and a first collector electrode in a region over a first region. Base lead-out polysilicon connecting the first base electrode and a first base region passes over a second region provided out of the first region and a resistor element is added. A writing voltage is reduced in an antifuse using two bipolar transistors.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: December 8, 2009
    Assignee: Hitachi, Ltd.
    Inventors: Koji Ishikawa, Kazutaka Mori, Hiroshige Kogayu, Tamotsu Miyake, Mitsugu Kusunoki
  • Publication number: 20090176059
    Abstract: There are provided a thermal barrier coating material and a thermal barrier coating member that can suppress spalling when used at a high temperature and have a high thermal barrier effect, a method for producing the same, a turbine member coated with a thermal barrier coating, and a gas turbine. The thermal barrier coating member comprises a heat resistant substrate, a bond coat layer formed thereon, and a ceramic layer formed further thereon, wherein the ceramic layer comprises an oxide which consists of an oxide represented by the general formula A2Zr2O7 doped with a predetermined amount of CaO or MgO and has 10 volume % or more of a pyrochlore type crystal structure, where A represents any of La, Nd, Sm, Gd, and Dy.
    Type: Application
    Filed: October 6, 2006
    Publication date: July 9, 2009
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsumi Namba, Taiji Torigoe, Ikuo Okada, Kazutaka Mori, Ichiro Nagano, Yutaka Kawata, Koji Takahashi