Patents by Inventor Kazutaka Nakayama

Kazutaka Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190099882
    Abstract: A robot that includes a first shaft unit in which a first motor drives a second member relative to a first member; a second shaft unit in which a second motor drives a fourth member relative to a third member; and a securing member that is provided in a detachable manner between the second member and the third member and that integrally secures the second member and the third member to each other.
    Type: Application
    Filed: September 17, 2018
    Publication date: April 4, 2019
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20190091854
    Abstract: A robot including a base having a flat mounting surface section to be set on an installation surface by a fixing part, and also including a movable unit that is movable relative to the base. The base includes a tip-over prevention member that is disposed in a switchable manner between a state where the tip-over prevention member at least protrudes forward from the mounting surface section in a moving direction when a relocating process is performed and a state where the tip-over prevention member does not protrude forward from the mounting surface section.
    Type: Application
    Filed: September 17, 2018
    Publication date: March 28, 2019
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka NAKAYAMA, Kenichirou ABE, Masahiro MORIOKA
  • Publication number: 20190093690
    Abstract: Provided is an industrial machine including a base including a through hole vertically passing through the base and installed on an installation surface F using a fastener through the through hole and a friction reducing member configured to protrude from a bottom surface of the base to reduce friction between the base and the installation surface. The friction reducing member is lowered below the bottom surface of the base during relocation and raised to the same level as or above the bottom surface of the base during installation by a vertical force applied to the base using the through hole.
    Type: Application
    Filed: August 13, 2018
    Publication date: March 28, 2019
    Applicant: Fanuc Corporation
    Inventors: Kazutaka Nakayama, Masahiro Morioka
  • Publication number: 20190091855
    Abstract: A robot that includes a base that is provided with a flat installation surface member that is disposed on an installation target surface and a columnar member that extends upward from the installation surface member; and a first arm, one end of which is supported so as to be rotatable about a first horizontal axis located above the columnar member of the base and that has a motion range below the first horizontal axis. The columnar member has a length that is equal to or longer than the length of the first arm and has a uniform transverse sectional area that is the same as the first arm.
    Type: Application
    Filed: September 17, 2018
    Publication date: March 28, 2019
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka NAKAYAMA, Kenichirou ABE, Masahiro MORIOKA
  • Patent number: 10226865
    Abstract: A gripper includes: a base attached to a wrist tip of a robot, a first-surface suction unit provided on the base and capable of sucking a first surface of a box-shaped package in a first suction direction, and a second-surface support unit configured to contact and support a second surface of the package orthogonal to the first surface. The gripper further includes a moving mechanism configured to move the second-surface support unit along a plane parallel to the second surface between a position where the second-surface support unit is retracted toward a base end side of relative to a leading end of the first-surface suction unit in the first suction direction and a position where the second-surface support unit is placed forward from the leading end of the first-surface suction unit while the first-surface suction unit is sucking the first surface.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: March 12, 2019
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Publication number: 20190039235
    Abstract: To provide a rotary axis cable wiring structure and a robot having higher usability at the time of assembly and increased reliability as to whether or not cables are properly disposed. A rotary axis cable wiring structure includes a fixed member and a movable member which are rotatable relatively, a cylindrical hollow pipe member disposed between the fixed member and the movable member so as to be rotatable with respect to the movable member, a plurality of cable bundles passed from one of the fixed member and the movable member to the other through the hollow pipe member, first cable fixing means for fixing the cable bundles to the fixed member, and second cable fixing means for fixing the cable bundles to the movable member. Each of the cable bundles includes a plurality of cables, and a cable bundling member having an outer diameter smaller than an inner diameter of the hollow pipe member and bundling the plurality of cables in a state where mutual relative arrangement is maintained.
    Type: Application
    Filed: July 20, 2018
    Publication date: February 7, 2019
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20190022814
    Abstract: A processing system having a function for appropriately maintaining processing accuracy, without depending on a degree of abrasion of a tool. An unused tool used in a machine tool is captured by using a camera mounted on a robot, so as to obtain a reference image of the tool. Next, an image of the tool is captured after a predetermined number of processing operations carried out. An average amount of tool abrasion per one processing operation is calculated based on the two images, so as to estimate a current amount of tool abrasion. Based on the estimation result and a previously input limit amount of abrasion, the number of remaining possible processing operations of the tool is calculated and output.
    Type: Application
    Filed: September 21, 2018
    Publication date: January 24, 2019
    Inventor: Kazutaka NAKAYAMA
  • Patent number: 10112309
    Abstract: A gripper includes a first finger part and a second finger part. The first finger part has a first finger main body part having an opening, and a first fingertip part for contacting a target object to be gripped. The second finger part has a second finger main body part and a second fingertip part for contacting the target object. The first fingertip part and the second fingertip part pinch the target object by moving closer to each other. Further, the second finger part enters the inside of the opening, so that the first finger main body part and the second finger main body part grasp the target object.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: October 30, 2018
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Patent number: 10105808
    Abstract: A processing system having a function for appropriately maintaining processing accuracy, without depending on a degree of abrasion of a tool. An unused tool used in a machine tool is captured by using a camera mounted on a robot, so as to obtain a reference image of the tool. Next, an image of the tool is captured after a predetermined number of processing operations carried out. An average amount of tool abrasion per one processing operation is calculated based on the two images, so as to estimate a current amount of tool abrasion. Based on the estimation result and a previously input limit amount of abrasion, the number of remaining possible processing operations of the tool is calculated and output.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: October 23, 2018
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Publication number: 20180297200
    Abstract: A gripper includes: a base attached to a wrist tip of a robot, a first-surface suction unit provided on the base and capable of sucking a first surface of a box-shaped package in a first suction direction, and a second-surface support unit configured to contact and support a second surface of the package orthogonal to the first surface. The gripper further includes a moving mechanism configured to move the second-surface support unit along a plane parallel to the second surface between a position where the second-surface support unit is retracted toward a base end side of relative to a leading end of the first-surface suction unit in the first suction direction and a position where the second-surface support unit is placed forward from the leading end of the first-surface suction unit while the first-surface suction unit is sucking the first surface.
    Type: Application
    Filed: February 21, 2018
    Publication date: October 18, 2018
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20180290293
    Abstract: Provided is a robot arm that is provided with mounting interface portions at both ends of a long resin arm body. Each of the mounting interface portions is provided with: a connecting section that is formed of resin and that is connected to the arm body; and a metal member that is embedded in the resin, which forms the connecting section, and that forms a mounting surface. The metal member is provided with a through-hole that penetrates therethrough in the plate-thickness direction and through which a mounting screw passes, and is embedded in the resin while exposing the mounting surface and a seating surface, for the mounting screw, around the through-hole, the seating surface being located at the opposite side from the mounting surface.
    Type: Application
    Filed: February 26, 2018
    Publication date: October 11, 2018
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka NAKAYAMA, Kenichirou ABE, Masahiro MORIOKA
  • Publication number: 20180292277
    Abstract: Provided is a torque sensor that includes: a bearing that is provided with an inner ring and an outer ring that are supported so as to be relatively movable only in the direction of rotation about a predetermined axis; a connecting member that is provided with fixing sections that are respectively fixed to the inner ring and the outer ring and a strain generation section that connects between the fixing sections; and a strain sensor that is disposed on the connecting member so as to be capable of detecting a strain at least in the circumferential direction.
    Type: Application
    Filed: March 13, 2018
    Publication date: October 11, 2018
    Applicant: Fanuc Corporation
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20180195915
    Abstract: A force acting on a link is detected at low cost. Provided is a rotation-shaft joint structure including: a driving-force generating part including a fixed member that is fixed to a base member, and a movable member that is rotationally driven about a predetermined axis relative to the fixed member; a link member that is fixed to the movable member of the driving-force generating part; and a uniaxial strain sensor that is attached to the link member or the movable member, at a surface located in a space between a fixed area over which the link member is fixed to the movable member and the outer circumferential surface of the driving-force generating part about the axis, to detect the strain of the surface.
    Type: Application
    Filed: November 28, 2017
    Publication date: July 12, 2018
    Applicant: Fanuc Corporation
    Inventors: Kazutaka NAKAYAMA, Kenichiro Oguri
  • Publication number: 20180195600
    Abstract: A reduction in the amount of filled grease and a reduction in weight are achieved, and an excessive rise in the internal pressure is suppressed. Provided is a gearbox including: a plurality of gears that are rotated by a motor; a housing that has a sealed interior space for rotatably accommodating the respective gears; and a spacer that is disposed in the interior space of the housing and that partially occupies the interior space, wherein the spacer has a lower density than grease and is elastically deformable so as to change the volume thereof according to the internal pressure of the interior space.
    Type: Application
    Filed: November 28, 2017
    Publication date: July 12, 2018
    Applicant: Fanuc Corporation
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20180169870
    Abstract: A gripper includes a first finger part and a second finger part. The first finger part has a first finger main body part having an opening, and a first fingertip part for contacting a target object to be gripped. The second finger part has a second finger main body part and a second fingertip part for contacting the target object. The first fingertip part and the second fingertip part pinch the target object by moving closer to each other. Further, the second finger part enters the inside of the opening, so that the first finger main body part and the second finger main body part grasp the target object.
    Type: Application
    Filed: December 15, 2017
    Publication date: June 21, 2018
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Publication number: 20180147734
    Abstract: A connection structure in which a robot link member including a first wall, a second wall facing the first wall with an interval, and a connecting wall connecting the first wall and the second wall is connected with a member to be connected contacting a surface of the first wall of the link member, which does not face the second wall, the connection structure includes a bolt penetrating the first and second walls and including a head part contacting the second wall and a screw part screwed into the member to be connected, and a deformation preventing member sandwiched between the first and second walls by tightening the bolt to prevent or reduce deformation of the walls in a direction in which the walls become closer to each other.
    Type: Application
    Filed: November 20, 2017
    Publication date: May 31, 2018
    Inventors: Kazutaka NAKAYAMA, Kenichirou ABE, Masahiro MORIOKA
  • Patent number: 9946248
    Abstract: A system which can improve the reliability of an emergency stop operation of a robot when contacting a worker. The system is comprised of a force sensor and a malfunction judgment part. The force sensor has a detection part which detects the load in one direction. The detection part includes a first detection element and a second detection element. The malfunction judgment part judges if a first detection value which is detected by the first detection element and a second detection value which is detected by the second detection element differ from each other. If the first detection value and the second detection value differ from each other, it is judged that the first detection element or second detection element have malfunctioned.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: April 17, 2018
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Takatoshi Iwayama
  • Patent number: 9925672
    Abstract: A robot gripping device has finger parts. Each finger part has a finger part body which is comprised of a plurality of plate-shaped elastic members, a first anti-slip part which is provided at an inside surface of a front end side of the finger part body, and a reinforcing member which is arranged along an outer surface of the finger part body, is connected to the front end of the finger part body, and is higher in rigidity than the finger part body. The reinforcing member has a first rotary joint which makes the reinforcing member pivot about a first axis of rotation which is perpendicular to the longitudinal direction of the finger part body. The robot gripping device has a drive part which makes a base end of the finger part body move along the center of grip to make the finger parts open and close.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: March 27, 2018
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Patent number: 9903774
    Abstract: The human cooperative robot system according to the present invention includes a robot, a force sensor detecting a load applied to a robot, and a robot controller controlling the robot. The force sensor includes at least one temperature detection element detecting temperature, incorporated therein. The robot controller determines whether or not to stop the operation of the robot based on the detected temperature output from the temperature detection element.
    Type: Grant
    Filed: May 1, 2016
    Date of Patent: February 27, 2018
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Junya Fujita, Youichi Inoue
  • Publication number: 20180038446
    Abstract: A rotary axis module includes: an input shaft connected to a drive motor; an output shaft, an output shaft flange connected to the output shaft; parallel gears coupled to the output shaft flange; at least two double gears; and a transfer gear that transmits the power of the drive motor to the double gears. The at least two double gears and the transfer gear are disposed so as to surround the output shaft.
    Type: Application
    Filed: June 19, 2017
    Publication date: February 8, 2018
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka