Patents by Inventor Kazutoshi Takeda

Kazutoshi Takeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12037511
    Abstract: This coating composition for an electrical steel sheet is a coating composition for an electrical steel sheet containing an epoxy resin, a high-temperature curing agent, and inorganic fine particles, wherein a content of the high-temperature curing agent with respect to 100 parts by mass of the epoxy resin is 5 to 30 parts by mass, wherein the inorganic fine particles are one or more selected from metal hydroxides, metal oxides that react with water at 25° C. to become metal hydroxides and silicate minerals having a hydroxyl group, wherein the volume average particle diameter of the inorganic fine particles is 0.05 to 2.0 ?m, wherein a content of the epoxy resin with respect to a total mass of the coating composition for an electrical steel sheet is 45 mass % or more, and wherein a content of the inorganic fine particles with respect to 100 parts by mass of the epoxy resin is 1 to 100 parts by mass.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: July 16, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Ichiro Tanaka, Minako Fukuchi, Shinsuke Takatani, Shuichi Yamazaki
  • Patent number: 12033776
    Abstract: This non-oriented electrical steel sheet includes a base steel sheet (10); and an insulation coating (20) formed on a surface of the base steel sheet (10), in which the insulation coating (20) contains a metal phosphate and an organic resin, an arithmetic mean of a center line average roughness Ra75 of the insulation coating (20) in a rolling direction of the base steel sheet (10) and a center line average roughness Ra75 of the insulation coating (20) in a direction perpendicular to the rolling direction is 0.20 to 0.50 ?m, and the amount of nitrogen in the insulation coating (20) is 0.05 to 5.00 mass %.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: July 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Minako Fukuchi, Yoshiaki Natori, Hiroyasu Fujii, Shinsuke Takatani
  • Patent number: 12031191
    Abstract: This grain-oriented electrical steel sheet includes a base steel sheet, a forsterite-based primary film disposed on a surface of the base steel sheet, and a phosphate-based tension-imparting film containing no chromium, which is disposed on a surface of the primary film. In a case where a Ti content and a S content are respectively expressed as XTi and XS, by mass %, the forsterite-based primary film satisfies Expression (1) and Expression (2). A strain-introduced magnetic domain control is performed on the grain-oriented electrical steel sheet 0.10?XTi/XS?10.00??Expression (1) XTi+XS?0.10 mass %.
    Type: Grant
    Filed: December 24, 2019
    Date of Patent: July 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Arai, Hideyuki Hamamura, Kazutoshi Takeda, Takeo Aramaki, Hirotoshi Tada
  • Publication number: 20240209482
    Abstract: This electrical steel sheet contains: as a chemical composition, in a unit of mass %, 2.5% to 3.9% of Si; 0.001% to 3.0% of Al; and 0.05% to 5.0% of Mn, the remainder being Fe and impurities, and, on one surface or both surfaces thereof, an insulating coating containing a curing accelerator is formed.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 27, 2024
    Applicants: NIPPON STEEL CORPORATION, TOAGOSEI CO., LTD.
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Publication number: 20240204634
    Abstract: This bonded and stacked core manufacturing method is a method for manufacturing a bonded and stacked core by performing press working on a strip-shaped steel sheet with a press working oil applied to one surface or both surfaces thereof, applying an anaerobic adhesive and an instantaneous adhesive to one surface of the strip-shaped steel sheet to obtain a plurality of steel sheet components, and stacking and bonding the steel sheet components, in which a curing accelerating layer is formed by applying an anaerobic adhesive curing accelerator and an instantaneous adhesive curing accelerator to one surface or both surfaces of the strip-shaped steel sheet before the press working oil is applied, and drying the adhesive curing accelerator and the instantaneous adhesive curing accelerator.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 20, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Publication number: 20240190119
    Abstract: This bonded and stacked core manufacturing method is for manufacturing a bonded and stacked core by performing press working on a strip-shaped steel sheet with a press working oil applied to one surface or both surfaces thereof, applying an adhesive to one surface of the strip-shaped steel sheet to obtain a plurality of steel sheet components, and stacking and bonding the steel sheet components, in which a curing accelerator having an average viscosity of 0.01 Pa·s to 100 Pa·s is applied to one surface or both surfaces of the strip-shaped steel sheet before the press working oil is applied.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 13, 2024
    Applicants: NIPPON STEEL CORPORATION, TOAGOSEI CO., LTD.
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Patent number: 12005487
    Abstract: Provided is a method of manufacturing a laminated core by punching electrical steel strips including an insulation coating to obtain core single sheets and laminating the core single sheets, the method including: pressurizing two or more electrical steel strips using a guide roller to temporarily bond the electrical steel strips immediately before the punching; and obtaining the core single sheets by performing the punching after inserting the two or more electrical steel strips after the temporary bonding into a punching die.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: June 11, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ichiro Tanaka, Kazutoshi Takeda, Minako Fukuchi, Shinsuke Takatani, Shuichi Yamazaki
  • Publication number: 20240183012
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, an average thickness of the intermediate layer is 0.3 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the crystalline metal phosphate of the intermediate layer is one or two or more of zinc phosphate, manganese phosphate, iron phosphate, and zinc calcium phosphate, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Publication number: 20240186042
    Abstract: Provided is a grain oriented electrical steel sheet including a base metal steel sheet, an intermediate layer and an insulation coating, wherein: the intermediate layer is an oxide film; an average thickness of the oxide film is 2-500 nm; the insulation coating is a phosphate coating; an average thickness of the insulation coating is 0.1-10 ?m. When grazing incidence X-ray diffraction is performed on the phosphate coating using a Co-K? excitation source, the X-ray diffraction pattern has a diffraction peak originating from cristobalite-type aluminum phosphate at a diffraction angle of 2?=24.8°; a half value width FWHM0.5 of the diffraction peak under a diffraction condition with an X-ray incident angle ?=0.5° and a half value width FWHM1.0 of the diffraction peak under a diffraction condition with an X-ray incident angle ?=1.0° satisfy 0.20°?FWHM0.5?2.00°, 0.20°?FWHM1.0?2.00°, and 0°?|F.WHM0.5?FWHM1.0|?1.00°.
    Type: Application
    Filed: May 27, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Kazutoshi TAKEDA, Masaru TAKAHASHI, Yoshiyuki USHIGAMI
  • Publication number: 20240186039
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, the surface of the base steel sheet has an etch pit structure, an average thickness of the intermediate layer is 0.2 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Publication number: 20240177899
    Abstract: This grain-oriented electrical steel sheet includes a base steel sheet having a predetermined chemical composition, a glass coating formed on the base steel sheet, and a tension-applied insulation coating formed on the glass coating, on a front surface of the base steel sheet, a plurality of linear strains that extend continuously or intermittently in a direction intersecting with a rolling direction are present, intervals p in the rolling direction of the plurality of linear strains adjacent to each other are 3.0 to 9.0 mm, widths of the linear strains are 10 to 250 ?m, and, in an X-ray topographic spectrum in a range of 1.50 mm in the rolling direction that is obtained from an X-ray topographic image of the front surface and includes the linear strain at a center, a full width at half maximum of a peak of the X-ray topographic spectrum including a maximum value of a spectral intensity is 0.02 mm or more and 0.10 mm or less.
    Type: Application
    Filed: March 28, 2022
    Publication date: May 30, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Tomohito TANAKA, Masataka IWAKI, Kazutoshi TAKEDA, Hideyuki HAMAMURA
  • Patent number: 11996231
    Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other, and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, in which the electrical steel sheet include an annular core back part, and a plurality of tooth parts which extend from the core back part in a radial direction of the core back part and are disposed at intervals in a circumferential direction of the core back part, an adhesion region in which the adhesion part is provided is formed in the core back part of the electrical steel sheet, and the adhesion region extends in a direction along a magnetic flux passing through a region of the electrical steel sheet in contact with the adhesion region.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: May 28, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryu Hirayama, Kazutoshi Takeda
  • Patent number: 11993835
    Abstract: A grain-oriented electrical steel sheet is a grain-oriented electrical steel sheet which does not have an inorganic coating containing forsterite as a main component and which includes: a base steel sheet containing a prescribed chemical component; a silicon-containing oxide layer provided on the base steel sheet; an iron-based oxide layer provided on the silicon-containing oxide layer; and a tension-insulation coating provided on the iron-based oxide layer, having a thickness of 1 to 3 ?m, and containing phosphate and colloidal silica as main components. When the tension-insulation coating undergoes elemental analysis using a glow discharge optical emission spectrometry in a sheet thickness direction from a surface of the tension-insulation coating, a peak Si emission intensity satisfies a prescribed requirement.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: May 28, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Ichiro Tanaka, Takashi Kataoka, Tomoya Suenaga, Yuki Kunita
  • Patent number: 11990795
    Abstract: An adhesively-laminated core for a stator capable of suppressing an iron loss of an electric motor and also having excellent productivity is provided. The adhesively-laminated core for a stator includes a plurality of electrical steel sheets which are stacked on one another and of which both surfaces are coated with insulation coatings, and adhesion parts which are disposed between the electrical steel sheets adjacent to each other in a stacking direction and cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered via the adhesion parts. An adhesive forming the adhesion parts is a two-agent type acrylic-based adhesive (SGA) which includes an acrylic-based compound, an oxidizer, and a reducer and in which a portion of the acrylic-based compound and the oxidizer are assigned to a first agent and the remaining portion of the acrylic-based compound and the reducer are assigned to a second agent.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: May 21, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Hiroyasu Fujii, Shinsuke Takatani
  • Publication number: 20240158895
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the base steel sheet includes an iron-based oxide layer containing an iron-based oxide on an insulating coating side, the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, an average thickness of the iron-based oxide layer is 0.10 to 1.50 ?m, an average thickness of the intermediate layer is 0.3 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the crystalline metal phosphate of the intermediate layer is one or two or more of zinc phosphate, manganese phosphate, iron phosphate, and zinc calcium phosphate, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: May 16, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Patent number: 11979059
    Abstract: A laminated core includes a plurality of electrical steel sheets stacked in a thickness direction, each of the electrical steel sheets includes an annular core back part; a plurality of fastening parts are provided in the core back part at intervals in a circumferential direction; an adhesion region is formed on an outer circumferential side from the fastening parts in the core back part; and a non-adhesion region is formed on an inner circumferential side from the fastening parts in the core back part.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: May 7, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuo Ohsugi, Ryu Hirayama, Kazutoshi Takeda
  • Patent number: 11948710
    Abstract: A non-oriented electrical steel sheet according to an embodiment of the present invention is a non-oriented electrical steel sheet including a base metal steel sheet and a composite coating film that is formed on surfaces of the base metal steel sheet and includes Zn-containing phosphate and an organic resin, wherein the non-oriented electrical steel sheet contains crystalline aluminum phosphate showing diffraction lines belonging to ICDD No. 01-074-3256 when the composite coating film is measured by a wide-angle X-ray diffraction method.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: April 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyasu Fujii, Jun Maki, Kazutoshi Takeda, Akira Akagi, Yuya Fujii
  • Patent number: 11948711
    Abstract: A grain oriented electrical steel sheet includes a base steel sheet, a glass film, and a tension-insulation coating. When a glow discharge emission spectroscopy is conducted from a surface of the glass film toward a depth direction, an analysis starting time Ts, a time TAlp at which Al shows a maximum emission intensity, an Al emission intensity F(TAlp) at the TAlp, a time TSip at which Si shows a maximum emission intensity, and an Al emission intensity F(TSip) at the TSip satisfy 0.05?F(TSip)/F(TAlp)?0.50 and 2.0?(TAlp?Ts)/(TSip?Ts)?5.0.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: April 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Kataoka, Ichiro Tanaka, Haruhiko Atsumi, Kazutoshi Takeda, Ryutaro Yamagata, Nobusato Morishige
  • Publication number: 20240084415
    Abstract: This non-oriented electrical steel sheet includes a base material having a chemical composition including Si: 3.7 to 4.8%, wherein a recrystallization rate is less than 100% in terms of an area fraction, the following Formula (i) and Formula (ii) are satisfied, and the tensile strength is more than 700 MPa. 4.3?Si+sol. Al+0.5×Mn?4.9??(i) (B50(0°)+2×B50(45°)+B50(90°))/4?1.
    Type: Application
    Filed: March 31, 2022
    Publication date: March 14, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyoshi YASHIKI, Yoshiaki NATORI, Kazutoshi TAKEDA, Ichiro TANAKA, Yoshihiro ARITA, Hiroki HORI, Wataru OHASHI
  • Patent number: 11923130
    Abstract: A laminated core includes: a plurality of electrical steel sheets stacked in a thickness direction, wherein the electrical steel sheet includes an annular core back part and a plurality of tooth parts protruding from the core back part toward a radial direction and arranged at intervals in a circumferential direction of the core back part, and wherein among the plurality of electrical steel sheets, the tooth parts of the electrical steel sheets located at one side on the outside in a stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, the tooth parts of the electrical steel sheets located at the other side on the outside in the stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, and the tooth parts of the electrical steel sheets located at a center part in the stacking direction are not adhered to each other.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 5, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masahito Kamikawabata, Ryu Hirayama, Kazutoshi Takeda