Patents by Inventor Kazutoshi Takeda

Kazutoshi Takeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220025228
    Abstract: Provided is an electric motor using a laminated core in which punched electrical steel sheets are adhered to each other with a high adhesion strength. The laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is disposed between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein all sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered to each other by the adhesion parts, wherein the adhesion parts are provided at a plurality of positions between the electrical steel sheets, and wherein the adhesion part is a layer made of an adhesive containing any one or both of an acrylic resin and an epoxy resin and having an SP value of 7.8 to 10.7 (cal/cm3)1/2.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 27, 2022
    Inventors: Shinsuke TAKATANI, Hiroyasu FUJII, Kazutoshi TAKEDA
  • Publication number: 20220028608
    Abstract: A laminated core includes: a plurality of electrical steel sheets stacked in a thickness direction, wherein the electrical steel sheet includes an annular core back part and a plurality of tooth parts protruding from the core back part toward a radial direction and arranged at intervals in a circumferential direction of the core back part, and wherein among the plurality of electrical steel sheets, the tooth parts of the electrical steel sheets located at one side on the outside in a stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, the tooth parts of the electrical steel sheets located at the other side on the outside in the stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, and the tooth parts of the electrical steel sheets located at a center part in the stacking direction are not adhered to each other.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 27, 2022
    Inventors: Masahito KAMIKAWABATA, Ryu HIRAYAMA, Kazutoshi TAKEDA
  • Publication number: 20220029478
    Abstract: A laminated core includes a plurality of electrical steel sheets which are stacked on each other and of each of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent in the stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive for forming the adhesion part includes a first phase and a second phase, wherein the adhesion part has a sea-island structure of the first phase which is a sea structure portion and the second phase which is an island structure portion, wherein the first phase contains an epoxy resin, an acrylic resin, and a curing agent, wherein the first phase has an SP value of 8.5 to 10.7 (cal/cm3)1/2, wherein the second phase contains an elastomer, and wherein the second phase has an SP value of 7.5 to 8.4 (cal/cm3)1/2.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 27, 2022
    Inventors: Shinsuke TAKATANI, Hiroyasu FUJII, Kazutoshi TAKEDA
  • Publication number: 20220020530
    Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other and coated with an insulation coating on both surfaces thereof, and an adhesion part provided between the electrical steel sheets adjacent to each other in a stacking direction and configured to adhere the electrical steel sheets to each other, wherein an adhesion area ratio of the electrical steel sheet by the adhesion part is 1% or more and 40% or less.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 20, 2022
    Inventors: Ryu HIRAYAMA, Kazutoshi TAKEDA
  • Publication number: 20220020521
    Abstract: Provided is an adhesively-laminated core for a stator including: a plurality of electrical steel sheets which have phosphate-based insulation coatings on surfaces thereof and are overlapped coaxially with each other; and adhesion parts provided between the respective electrical steel sheets, an average thickness of the insulation coatings is 0.3 ?m to 1.2 ?m, an average thickness of the adhesion parts is 1.0 ?m to 3.0 ?m, and in a case where the average thickness of the insulation coating is defined as t1 in a unit of ?m, and the average thickness of the adhesion parts is defined as t2 in a unit of ?m, the following Equation 1 is satisfied. ?4.3×t1+3.6?t2??4.3×t1+6.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 20, 2022
    Inventors: Kazutoshi TAKEDA, Ryu HIRAYAMA
  • Publication number: 20220014053
    Abstract: In an adhesively-laminated core for a stator, a chemical component of each of electrical steel sheets includes 2.5% to 3.9% by mass of Si, an average tensile modulus of elasticity of each of adhesion parts is 2500 MPa to 5000 MPa, and when an average sheet thickness of the each of electrical steel sheets is t1 in units of mm, an average thickness of the each of adhesion parts is t2 in units of ?m, and an average value of yield strengths of the each of electrical steel sheets is YP in units of MPa, a condition A of satisfying the following expressions 1, 2, and 3 or a condition B of satisfying the following expressions 3, 4, and 5 or combination thereof is satisfied. 50×t1?12?t2?50×t1?6 ??(expression 1) 0.15?t1?0.27 ??(expression 2) 0.5?t2?2.5 ??(expression 3) 0.025×YP?12?t2?0.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 13, 2022
    Inventors: Kazutoshi TAKEDA, Ryu HIRAYAMA
  • Publication number: 20220014051
    Abstract: A laminated core including a plurality of electrical steel sheets stacked on each other, and adhesion parts which are provided between the electrical steel sheets adjacent to each other in an axial direction thereof and adhering the electrical steel sheets to each other, in which each of the electrical steel sheets includes an annular core back part, and a plurality of tooth parts which extend from the core back part in a radial direction of the core back part and are disposed at intervals in a circumferential direction of the core back part, and each of the tooth parts of the electrical steel sheets has an adhesion region provided with the adhesion part having a belt shape extending in the circumferential direction.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 13, 2022
    Inventors: Ryu HIRAYAMA, Kazutoshi TAKEDA
  • Publication number: 20220014052
    Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other, and an adhesion part provided between electrical steel sheets adjacent to each other in a stacking direction and configured to adhere the electrical steel sheets to each other, wherein the adhesion part partially adheres the electrical steel sheets adjacent to each other in the stacking direction, and the adhesion parts adjacent to each other in the stacking direction have different arrangement regions in a plan view seen in the stacking direction.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 13, 2022
    Inventors: Masahito KAMIKAWABATA, Ryu HIRAYAMA, Kazutoshi TAKEDA
  • Publication number: 20220006336
    Abstract: The present adhesively-laminated core for a stator includes: a plurality of electrical steel sheets coaxially overlapping each other, and each of which having a core back part and a tooth part; and a plurality of adhesion parts which adheres between the electrical steel sheets, in which, between the respective electrical steel sheets, a partial adhesion strength provided by the adhesion parts and being an average adhesion strength per unit area in the tooth part, is lower than a partial adhesion strength provided by the adhesion parts and being an average adhesion strength per unit area in the core back part.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 6, 2022
    Inventors: Kazutoshi TAKEDA, Ryu HIRAYAMA
  • Publication number: 20210398734
    Abstract: An adhesively-laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive forming the adhesion part contains an organic resin and an inorganic filler, wherein a 50% particle size of the inorganic filler is 0.2 to 3.5 ?m, wherein a 90% particle size of the inorganic filler is 10.0 ?m or less, and wherein an amount of the inorganic filler is 5 to 50 parts by mass with respect to 100 parts by mass of the organic resin.
    Type: Application
    Filed: December 17, 2019
    Publication date: December 23, 2021
    Inventors: Hiroyasu FUJII, Shinsuke TAKATANI, Kazutoshi TAKEDA
  • Publication number: 20210381072
    Abstract: [Problem] To provide: a coating liquid for forming an insulation coating for grain-oriented electrical steel sheets, which enables the achievement of excellent coating properties including high coating tension and excellent corrosion resistance even without using a chromium compound; a grain-oriented electrical steel sheet; and a method for producing a grain-oriented electrical steel sheet. [Solution] A coating liquid for forming an insulation coating for grain-oriented electrical steel sheets, which contains boric acid and hydrated silicate particles containing aluminum.
    Type: Application
    Filed: October 2, 2019
    Publication date: December 9, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shuichi YAMAZAKI, Shinsuke TAKATANI, Hiroyasu FUJII, Kazutoshi TAKEDA
  • Publication number: 20210343466
    Abstract: A laminated core according to an aspect of the present invention includes a plurality of electrical steel sheets stacked to each other; and a plurality of adhesion parts that are provided between the electrical steel sheets adjacent to each other in a stacking direction and adhere the electrical steel sheets to each other, in which, when viewed in the stacking direction, the plurality of adhesion parts are formed in a belt shape that extends in a first direction, the plurality of adhesion parts are arranged in a second direction orthogonal to the first direction, and an angle formed by the first direction and a rolling direction of the electrical steel sheet is 30° or more and 90° or less.
    Type: Application
    Filed: December 17, 2019
    Publication date: November 4, 2021
    Inventors: Rei HONMA, Ryu HIRAYAMA, Kazutoshi TAKEDA
  • Publication number: 20210343458
    Abstract: This non-oriented electrical steel sheet includes a base metal having a predetermined chemical composition satisfying the expression [Si+sol. Al+0.5×Mn?4.3], and an average grain size of the base metal is more than 40 ?m and 120 ?m or less.
    Type: Application
    Filed: November 1, 2019
    Publication date: November 4, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyoshi YASHIKI, Yoshiaki NATORI, Miho TOMITA, Kazutoshi TAKEDA, Takuya MATSUMOTO
  • Publication number: 20210301363
    Abstract: This non-oriented electrical steel sheet includes a base metal having a predetermined chemical composition satisfying the expression [Si+0.5×Mn?4.3], and an average grain size of the base metal is more than 40 ?m and 120 ?m or less.
    Type: Application
    Filed: November 1, 2019
    Publication date: September 30, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyoshi YASHIKI, Yoshiaki NATORI, Miho TOMITA, Kazutoshi TAKEDA, Takuya MATSUMOTO
  • Patent number: 11072861
    Abstract: A grain-oriented electrical steel sheet according to one embodiment of the present invention includes a steel sheet and an insulation coating, in which the insulation coating contains a first metal phosphate, which is a metal phosphate of one or two more metals selected from Al, Fe, Mg, Mn, Ni, and Zn; a second metal phosphate, which is a metal phosphate of one or two more metals selected from Co, Mo, V, W, and Zr; and colloidal silica, the insulation coating does not contain chromate, and an elution amount of phosphoric acid of the insulation coating as determined by boiling the grain-oriented electrical steel sheet in a boiled pure water for 10 minutes, then measuring an elution amount of phosphoric acid into the pure water, and dividing the amount of phosphoric acid by the area of the insulation coating of the boiled grain-oriented electrical steel sheet is 30 mg/m2 or less.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: July 27, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Fumikazu Andou, Tomoya Suenaga, Shuichi Yamazaki, Masaru Takahashi
  • Patent number: 11053574
    Abstract: A non-oriented electrical steel sheet according to an aspect of the present invention contains, as a chemical composition, by mass %, C: more than 0% and 0.0050% or less, Si: 3.0% to 4.0%, Mn: 1.2% to 3.3%, P: more than 0% and less than 0.030%, S: more than 0% and 0.0050% or less, sol. Al: more than 0% and 0.0040% or less, N: more than 0% and 0.0040% or less, one or more of La, Ce, Pr, and Nd: 0.0005% to 0.0200% in total, Ca: 0.0005% to 0.0100%, Ti: 0.0005% to 0.0100%, Sn: 0% to 0.10%, Sb: 0% to 0.10%, Mg: 0% to 0.0100%, and a remainder including Fe and impurities, in which Si?0.5×Mn: 2.0% or more, and Si+0.5×Mn: 3.8% or more.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: July 6, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyoshi Yashiki, Yoshiaki Natori, Kazutoshi Takeda, Susumu Mukawa, Takuya Matsumoto, Koji Fujita, Takashi Morohoshi, Masafumi Miyazaki
  • Patent number: 11021771
    Abstract: A non-oriented electrical steel sheet contains, as a chemical composition, by mass %, C: more than 0% and 0.0050% or less, Si: 3.0% to 4.0%, Mn: 1.0% to 3.3%, P: more than 0% and less than 0.030%, S: more than 0% and 0.0050% or less, sol. Al: more than 0% and 0.0040% or less, N: more than 0% and 0.0040% or less, O: 0.0110% to 0.0350%, Sn: 0% to 0.050%, Sb: 0% to 0.050%, Ti: more than 0% and 0.0050% or less, and a remainder including Fe and impurities, in which Sn+Sb: 0.050% or less, Si?0.5×Mn: 2.0% or more, and an O content in a sheet thickness central portion excluding a surface layer portion which is a range from a front surface and a rear surface to a position of 10 ?m in a depth direction is less than 0.0100%.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: June 1, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyoshi Yashiki, Yoshiaki Natori, Kazutoshi Takeda, Susumu Mukawa, Takuya Matsumoto, Koji Fujita, Takashi Morohoshi, Masafumi Miyazaki
  • Publication number: 20210054489
    Abstract: A grain-oriented electrical steel sheet includes: a base steel sheet including, as a chemical composition, by mass %, C: 0.010% or less, Si: 2.50% to 4.00%, Mn: 0.050% to 1.000%, S+Se: 0.005% or less in total, Sol. Al: 0.005% or less, N: 0.005% or less, Bi+Te+Pb: 0% to 0.0300% in total, Sb: 0% to 0.50%, Sn: 0% to 0.50%, Cr: 0% to 0.50%, Cu: 0% to 1.0%, and a remainder of Fe and impurities; and a tension-applying insulation coating provided on a surface of the base steel sheet, in which, on the surface of the base steel sheet, an arithmetic average roughness Ra along a rolling 90° direction that is a direction perpendicular to a rolling direction is 0.60 ?m or less, and when a cross section of the base steel sheet is observed along the rolling 90° direction, recessed parts having a depth of 0.1 ?m or more and 2.0 ?m or less are present on the surface of the base steel sheet in 1.0/100 ?m or more and 6.0/100 ?m or less.
    Type: Application
    Filed: March 22, 2019
    Publication date: February 25, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Ichiro TANAKA, Takashi KATAOKA, Noriyoshi KUBOTA, Kazutoshi TAKEDA
  • Publication number: 20210043345
    Abstract: A grain-oriented electrical steel sheet includes: a base steel sheet having a predetermined chemical composition; a glass coating provided on the surface of the base steel sheet; and a tension-applying insulation coating provided on the surface of the glass coating, in which linear thermal strains having, a predetermined angle (r) with respect to a transverse direction which is a direction orthogonal to a rolling direction are periodically formed on the surface of the tension-applying insulation coating at predetermined intervals along the rolling direction, a full width at half maximum Fl on the linear thermal strain and a full width at half maximum F2 at an intermediate position between the two linear thermal strains adjacent to each other satisfy 0.00<(F1?F2)/F2?0.
    Type: Application
    Filed: March 22, 2019
    Publication date: February 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Ichiro TANAKA, Haruhiko ATSUMI, Kazutoshi TAKEDA, Hirotoshi TADA
  • Publication number: 20210002738
    Abstract: In the present invention, there is provided a coating liquid for forming an insulation coating for a grain-oriented electrical steel sheet, including: a solvent; and one or two more layered clay mineral powders having a specific surface area of 20 m2/g or more. In addition, in the present invention, there is provided a grain-oriented electrical steel sheet including: a base metal; and an insulation coating provided on a surface of the base metal, in which the insulation coating contains SiO2, and one or two of Al2O3 and MgO, and has a porosity of 10% or less.
    Type: Application
    Filed: March 19, 2019
    Publication date: January 7, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shuichi YAMAZAKI, Kazutoshi TAKEDA, Hiroyasu FUJII, Toru NAGAI