Patents by Inventor Kazuya Fukuhara

Kazuya Fukuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11899360
    Abstract: An imprinting method includes placing a template onto non-solidified resin that is applied onto a surface of a substrate, such that the non-solidified resin extends into a pattern of the template in a surface direction of the substrate, starting first alignment operation to align the template with the substrate using a first alignment mark at a first timing, and starting a second alignment operation to align the template with the substrate using a second alignment mark at a second timing after the first timing. The first timing is when the non-solidified resin has extended into the first alignment mark and not yet into the second alignment mark. The second timing is when the non-solidified resin has extended into the first and second alignment marks.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: February 13, 2024
    Assignee: Kioxia Corporation
    Inventors: Masaki Mitsuyasu, Kazuya Fukuhara
  • Patent number: 11837469
    Abstract: According to one embodiment, an imprint apparatus includes a first light source positioned to irradiate a substrate with light, a second light source positioned to irradiate the substrate with light, an illuminance changing portion selectively configured to change the illuminance distribution of light from the first light source on an irradiation surface on the substrate, and a controller configured to control the first light source, the second light source and the illuminance changing portion to irradiate the substrate with light from the first light source, and to subsequently irradiate the substrate with light from the second light source directly through the template.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: December 5, 2023
    Assignee: Kioxia Corporation
    Inventors: Kazuya Fukuhara, Tetsuro Nakasugi, Masayuki Hatano
  • Publication number: 20230305387
    Abstract: According to one embodiment, a template includes a base material with a first surface at a first level. A first pattern on the template includes first protruding portions in a first region that protrude to a second level beyond the first level, a first recess portion between an adjacent pair of first protruding portions in a central portion of the first region, and a second recess portion between another adjacent pair of first protruding portions in an outer peripheral portion of the first region. A second pattern on the template includes a protrusion portion in a second region outside the first region. The protrusion portion protrudes to a third level. An optical layer is in the first recess portion and at least a portion of a bottom surface of the second recess portion is not covered by the optical layer.
    Type: Application
    Filed: August 29, 2022
    Publication date: September 28, 2023
    Inventors: Kazuya FUKUHARA, Kazuhiro Takahata
  • Patent number: 11762285
    Abstract: According to one embodiment, an imprint lithography template comprises a substrate transparent to ultraviolet light. A first mesa region is on the substrate. A surface of the first mesa region includes a pattern region to be pressed into a photocurable resist film. The pattern region having four sides. A second mesa region is also on the substrate. The first mesa region protrudes from a surface of the second mesa region. A blocking film is adjacent to two sides of the four sides pattern region. The two sides to which the blocking film is adjacent are connected to each other at a corner of the pattern region. The blocking film blocks ultraviolet light.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: September 19, 2023
    Assignee: Kioxia Corporation
    Inventors: Anupam Mitra, Masaki Mitsuyasu, Kazuya Fukuhara, Kazuhiro Takahata, Sachiko Kobayashi
  • Patent number: 11669011
    Abstract: A template includes: a base material having a surface including a first pattern, a second pattern and a third pattern, the first pattern including a first recess, the second pattern including a second recess. The base material containing a first material having a first refractive index; a first layer disposed in the first recess and containing a second material, the second material having a second refractive index different from the first refractive index; and a second layer disposed in the second recess, containing the second material, and being thicker than the first layer.
    Type: Grant
    Filed: September 3, 2020
    Date of Patent: June 6, 2023
    Assignee: KIOXIA CORPORATION
    Inventors: Jun Watanabe, Anupam Mitra, Kazuya Fukuhara
  • Publication number: 20230092256
    Abstract: According to one embodiment, a mark is a mark arranged on a substrate and including a line-and-space pattern having a substantially constant pitch on the substrate, the mark including: a first mark in which the line-and-space pattern extends in a direction at an angle that is less than 90° or greater than 90° with respect to the first direction, the first mark including a pair of first patterns arranged at a distance in a first direction along the substrate or a first periodic pattern having a period in the first direction; and a second mark in which the line-and-space pattern extends in a direction at an angle that is less than 90° or greater than 90° with respect to the second direction, the second mark including a pair of second patterns provided in correspondence with the pair of first patterns and arranged at a distance in a second direction along the substrate and intersecting the first direction or a second periodic pattern provided in correspondence with the first periodic pattern and having a period
    Type: Application
    Filed: March 14, 2022
    Publication date: March 23, 2023
    Applicant: Kioxia Corporation
    Inventors: Sachiko Kobayashi, Kazuya Fukuhara, Katsuyoshi KODERA, Jun Watanabe, Koki Ueha
  • Publication number: 20220252975
    Abstract: An imprint apparatus includes a moveable substrate support configured to hold a substrate having a transfer target material thereon, a template holder configured to hold a template in which a pattern, which is to be transferred to the transfer target material, is formed, a light source configured to emit light at different selectable intensities toward the transfer target material, and a controller. The controller includes a processing unit and a storage unit, and is configured to retrieve exposure conditions for the transfer target material and control the intensity, and timing of initiation, of the light output by the light source, based on the retrieved exposure conditions, such that the transfer target material is subjected to main curing after undergoing temporary curing.
    Type: Application
    Filed: April 19, 2022
    Publication date: August 11, 2022
    Inventors: Kazuya FUKUHARA, Masaki MITSUYASU, Masato SUZUKI, Takuya KONO, Tetsuro NAKASUGI
  • Publication number: 20220197135
    Abstract: An imprinting device includes an aligner configured to adjust a relative position between an original plate and a substrate when the original plate including a pattern is moved into contact with the substrate including a transfer target material; a first irradiator configured to irradiate the transfer target material with first light based on an irradiation condition before adjusting the relative position; a second irradiator configured to cure the transfer target material by irradiating the transfer target material with second light after adjusting the relative position; an index acquirer configured to acquire an accuracy index indicating an adjustment accuracy of the adjusted relative position; a memory configured to store data including a plurality of the accuracy indexes acquired for a plurality of the substrates; and a controller configured to adjust the irradiation condition when subsequently using the first irradiator based on the data.
    Type: Application
    Filed: August 31, 2021
    Publication date: June 23, 2022
    Applicant: Kioxia Corporation
    Inventors: Motoko SUZUKI, Kazuya FUKUHARA
  • Patent number: 11333970
    Abstract: An imprint device, including a template which has a first surface and a second surface opposite to the first surface, and is provided with a pedestal portion on the first surface, the pedestal portion defining a pattern; a holding portion configured to hold the template; and a magnification adjustment unit disposed at a position corresponding to the pattern of the pedestal portion on a second surface side of the template without contacting the template.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: May 17, 2022
    Assignee: KIOXIA CORPORATION
    Inventor: Kazuya Fukuhara
  • Publication number: 20210294209
    Abstract: A template includes: a base material having a surface including a first pattern, a second pattern and a third pattern, the first pattern including a first recess, the second pattern including a second recess. The base material containing a first material having a first refractive index; a first layer disposed in the first recess and containing a second material, the second material having a second refractive index different from the first refractive index; and a second layer disposed in the second recess, containing the second material, and being thicker than the first layer.
    Type: Application
    Filed: September 3, 2020
    Publication date: September 23, 2021
    Applicant: Kioxia Corporation
    Inventors: Jun WATANABE, Anupam MITRA, Kazuya FUKUHARA
  • Publication number: 20210294208
    Abstract: According to one embodiment, an imprint lithography template comprises a substrate transparent to ultraviolet light. A first mesa region is on the substrate. A surface of the first mesa region includes a pattern region to be pressed into a photocurable resist film. The pattern region having four sides. A second mesa region is also on the substrate. The first mesa region protrudes from a surface of the second mesa region. A blocking film is adjacent to two sides of the four sides pattern region. The two sides to which the blocking film is adjacent are connected to each other at a corner of the pattern region. The blocking film blocks ultraviolet light.
    Type: Application
    Filed: September 2, 2020
    Publication date: September 23, 2021
    Inventors: Anupam MITRA, Masaki MITSUYASU, Kazuya FUKUHARA, Kazuhiro TAKAHATA, Sachiko KOBAYASHI
  • Publication number: 20210225638
    Abstract: According to one embodiment, an imprint apparatus includes a first light source positioned to irradiate a substrate with light, a second light source positioned to irradiate the substrate with light, an illuminance changing portion selectively configured to change the illuminance distribution of light from the first light source on an irradiation surface on the substrate, and a controller configured to control the first light source, the second light source and the illuminance changing portion to irradiate the substrate with light from the first light source, and to subsequently irradiate the substrate with light from the second light source directly through the template.
    Type: Application
    Filed: April 7, 2021
    Publication date: July 22, 2021
    Inventors: Kazuya FUKUHARA, Tetsuro NAKASUGI, Masayuki HATANO
  • Patent number: 11004683
    Abstract: According to one embodiment, an imprint apparatus includes a first light source positioned to irradiate a substrate with light, a second light source positioned to irradiate the substrate with light, an illuminance changing portion selectively configured to change the illuminance distribution of light from the first light source on an irradiation surface on the substrate, and a controller configured to control the first light source, the second light source and the illuminance changing portion to irradiate the substrate with light from the first light source, and to subsequently irradiate the substrate with light from the second light source directly through the template.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: May 11, 2021
    Assignee: TOSHIBA MEMORY CORPORATION
    Inventors: Kazuya Fukuhara, Tetsuro Nakasugi, Masayuki Hatano
  • Publication number: 20210072638
    Abstract: An imprinting method includes placing a template onto non-solidified resin that is applied onto a surface of a substrate, such that the non-solidified resin extends into a pattern of the template in a surface direction of the substrate, starting first alignment operation to align the template with the substrate using a first alignment mark at a first timing, and starting a second alignment operation to align the template with the substrate using a second alignment mark at a second timing after the first timing. The first timing is when the non-solidified resin has extended into the first alignment mark and not yet into the second alignment mark. The second timing is when the non-solidified resin has extended into the first and second alignment marks.
    Type: Application
    Filed: March 3, 2020
    Publication date: March 11, 2021
    Inventors: Masaki MITSUYASU, Kazuya FUKUHARA
  • Publication number: 20200249567
    Abstract: According to one embodiment, an original plate such as an imprint template or the like, comprises a substrate having a first surface. A pattern region is on the first surface. An impurity layer is within the substrate in a plane parallel to the first surface. The pattern region is within an outer perimeter of the impurity layer when viewed from a direction orthogonal to the first surface.
    Type: Application
    Filed: August 26, 2019
    Publication date: August 6, 2020
    Inventors: Kazuya FUKUHARA, Shingo KANAMITSU
  • Publication number: 20200081338
    Abstract: An imprint device, including a template which has a first surface and a second surface opposite to the first surface, and is provided with a pedestal portion on the first surface, the pedestal portion defining a pattern; a holding portion configured to hold the template; and a magnification adjustment unit disposed at a position corresponding to the pattern of the pedestal portion on a second surface side of the template without contacting the template.
    Type: Application
    Filed: February 26, 2019
    Publication date: March 12, 2020
    Applicant: TOSHIBA MEMORY CORPORATION
    Inventor: Kazuya FUKUHARA
  • Publication number: 20190343015
    Abstract: A power semiconductor device includes: a plurality of power modules including control terminals; a heat sink, on which the plurality of power modules are mounted; and a control substrate, to which the control terminals are fixed. The plurality of power modules each include a first protruding portion close to the control terminals, and a second protruding portion far from the control terminals. The heat sink has, at a position corresponding to the first protruding portion, a first recessed portion formed to have an inner diameter larger than an outer diameter of the first protruding portion, and engaged with the first protruding portion. At a position corresponding to the second protruding portion, the heat sink has a second recessed portion formed to have the shape of an elongated hole whose minor diameter is larger than an outer diameter of the second protruding portion, and engaged with the second protruding portion.
    Type: Application
    Filed: November 30, 2017
    Publication date: November 7, 2019
    Applicant: Mitsubishi Electric Corporation
    Inventors: Noriyuki BESSHI, Ryuichi ISHII, Masaru FUKU, Kazuya FUKUHARA
  • Publication number: 20190221421
    Abstract: According to one embodiment, an imprint apparatus includes a first light source positioned to irradiate a substrate with light, a second light source positioned to irradiate the substrate with light, an illuminance changing portion selectively configured to change the illuminance distribution of light from the first light source on an irradiation surface on the substrate, and a controller configured to control the first light source, the second light source and the illuminance changing portion to irradiate the substrate with light from the first light source, and to subsequently irradiate the substrate with light from the second light source directly through the template.
    Type: Application
    Filed: August 21, 2018
    Publication date: July 18, 2019
    Inventors: Kazuya FUKUHARA, Tetsuro NAKASUGI, Masayuki HATANO
  • Publication number: 20190079391
    Abstract: An imprint apparatus includes a moveable substrate support configured to hold a substrate having a transfer target material thereon, a template holder configured to hold a template in which a pattern, which is to be transferred to the transfer target material, is formed, a light source configured to emit light at different selectable intensities toward the transfer target material, and a controller. The controller includes a processing unit and a storage unit, and is configured to retrieve exposure conditions for the transfer target material and control the intensity, and timing of initiation, of the light output by the light source, based on the retrieved exposure conditions, such that the transfer target material is subjected to main curing after undergoing temporary curing.
    Type: Application
    Filed: February 26, 2018
    Publication date: March 14, 2019
    Inventors: Kazuya FUKUHARA, Masaki MITSUYASU, Masato SUZUKI, Takuya KONO, Tetsuro NAKASUGI
  • Publication number: 20190079390
    Abstract: An imprint apparatus includes a substrate support, a template support, and a plurality of independent pressing members. The substrate support is configured to secure a substrate having a transfer target member thereon. The template support has a pressing member side and a template holding side for holding a template, in which a pattern to be transferred to the transfer target material is provided. The plurality of independent pressing members is contactable with the template support, and each pressing member is disposed at a different position on the pressing member side of the template support.
    Type: Application
    Filed: February 26, 2018
    Publication date: March 14, 2019
    Inventors: Kazuya FUKUHARA, Masaki MITSUYASU, Masato SUZUKI