Patents by Inventor Kazuyuki Okuda

Kazuyuki Okuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8227346
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: July 24, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Patent number: 8211802
    Abstract: A substrate processing apparatus cleaning method that includes: containing a cleaning gas in a reaction tube without generating a gas flow of the cleaning gas in the reaction tube by supplying the cleaning gas into the reaction tube and by completely stopping exhaustion of the cleaning gas from the reaction tube or by exhausting the cleaning gas at an exhausting rate which substantially does not affect uniform diffusion of the cleaning gas in the reaction tube from at a point of time of a period from a predetermined point of time before the cleaning gas is supplied into the reaction tube to a point of time when several seconds are elapsed after starting of supply of the cleaning gas into the reaction tube; and thereafter exhausting the cleaning gas from the reaction tube.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: July 3, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Kazuyuki Okuda, Toru Kagaya, Masanori Sakai
  • Patent number: 8176871
    Abstract: Disclosed is a substrate processing apparatus, including: a processing space to provide a space in which a substrate is to be processed; a heating member to heat the processing space; a gas supply member to supply at least first and second processing gases to the processing space; an exhaust member to exhaust an atmosphere in the processing space; and a control member to control at least the gas supply member and the exhaust member such that supply and exhaust of the first and second processing gases are alternately repeated a plurality of times so that the first and second processing gases are not mixed with each other in the processing space when forming a desired film on the substrate, and both the first and second processing gases are supplied to the processing space when coating a surface of an inner wall of the processing space with a desired film.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: May 15, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Kazuyuki Okuda, Norikazu Mizuno
  • Publication number: 20120100722
    Abstract: Disclosed is a substrate processing apparatus including: a processing chamber; plural buffer chambers; a first processing gas supply system that supplies a first processing gas to the processing chamber; a second processing gas supply system that supplies a second processing gas to the buffer chambers; a RF power source; plasma-generating electrodes in the buffer chambers; a heating system; and a controller that controls the first and second processing gas supply systems, the power source, and the heating system to expose the substrate having a metal film thereon to the first processing gas, and the second processing gas that is activated in the plural buffer chambers with an application of RF power to the electrodes and that is supplied from the buffer chambers to the processing chamber to form a film on the metal film while heating the substrate to a self-decomposition temperature of the first processing gas or lower.
    Type: Application
    Filed: September 13, 2011
    Publication date: April 26, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masayuki ASAI, Koichi HONDA, Mamoru UMEMOTO, Kazuyuki OKUDA
  • Publication number: 20120077350
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Application
    Filed: November 29, 2011
    Publication date: March 29, 2012
    Inventors: Hironobu MIYA, Kazuyuki TOYODA, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Publication number: 20120073751
    Abstract: Provided is a substrate processing apparatus comprising: a processing chamber for processing a substrate; a material supply unit for supplying a Si material, an oxidation material and a catalyst into the processing chamber; a heating unit for heating the substrate; and a controller for controlling at least the material supply unit and the heating unit, wherein the controller controls the heating unit such that heating temperature of the substrate becomes a processing temperature lower than a deformation temperature of a first photoresist constituting a first photoresist pattern, and the controller controls the material supply unit to repeat an alternate supply of the Si material and the catalyst, and the oxidation material and the catalyst into the processing chamber a plurality of times.
    Type: Application
    Filed: December 6, 2011
    Publication date: March 29, 2012
    Inventors: Norikazu MIZUNO, Kenji Kanayama, Kazuyuki Okuda, Yoshiro Hirose, Masayuki Asai
  • Publication number: 20120034790
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Application
    Filed: March 31, 2009
    Publication date: February 9, 2012
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Patent number: 8105957
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: January 31, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Taketoshi Sato, Masayuki Asai, Norikazu Mizuno, Masanori Sakai, Kazuyuki Okuda, Hideki Horita
  • Patent number: 8093159
    Abstract: Provided is a manufacturing method of a semiconductor device, which is capable of realizing fine-pitch patterns and thus improving stabilization of patterning precision. The manufacturing method of the semiconductor device comprises forming a first photoresist pattern in a predetermined region on a substrate, depositing a thin film on the surface of the first photoresist pattern, and forming a second photoresist pattern in a region where the first photoresist pattern is not formed.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: January 10, 2012
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Norikazu Mizuno, Kenji Kanayama, Kazuyuki Okuda, Yoshiro Hirose, Masayuki Asai
  • Publication number: 20110300722
    Abstract: A substrate processing device comprises a reaction vessel 11 forming a space receiving a substrate 1 and adapted to have a plurality of reaction gases supplied thereto to perform desired processing of the substrate, an exhaust port 16 formed in the reaction vessel 11 for exhausting the reaction vessel 11, and a gas supply system 70A, 70B for supplying at least a plurality of reaction gases into the reaction vessel 11, the gas supply system 70A, 70B including a cleaning gas supply unit for supplying a cleaning gas to perform desired processing of the substrate 1 to thereby remove adherents in the reaction vessel 11, and a post-processing gas supply unit for supplying a post-processing gas capable of removing the elements contained in the cleaning gas remaining in the reaction vessel 11 after the adherents have been removed by supplying the cleaning gas, the post-processing gas containing all of the reaction gases used in performing desired processing of the substrate.
    Type: Application
    Filed: June 8, 2011
    Publication date: December 8, 2011
    Inventors: Masanori Sakai, Nobuhito Shima, Kazuyuki Okuda
  • Patent number: 8054201
    Abstract: A real-image picking-up means picks up a real image of a blind area. A moving object detecting means recognizes a moving object from the real image and detects a moving state of the moving object. An imaginary-image specifying means specifies an indication manner of an imaginary image which is to be indicated for showing the moving state of the moving object. An indicating means indicates the imaginary image of the moving object in the indication manner which is specified by the imaginary-image specifying means such that the imaginary image of the moving object indicated by the indicating means overlaps the real image picked up by the real-image picking-up means. There can be provided a surroundings monitoring device for a vehicle which can easily recognize the state of the moving object in the image of the blind area.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: November 8, 2011
    Assignee: Mazda Motor Corporation
    Inventors: Tomokazu Okugi, Masaki Chiba, Kazuyuki Okuda, Yuka Ohe
  • Patent number: 8047158
    Abstract: A substrate processing apparatus comprises a reaction chamber which is to accommodate stacked substrates, a gas introducing portion, and a buffer chamber, wherein the gas introducing portion is provided along a stacking direction of the substrates, and introduces substrate processing gas into the buffer chamber, the buffer chamber includes a plurality of gas-supply openings provided along the stacking direction of the substrates, and the processing gas introduced from the gas introducing portion is supplied from the gas-supply openings to the reaction chamber.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: November 1, 2011
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Tadashi Kontani, Kazuyuki Toyoda, Taketoshi Sato, Toru Kagaya, Nobuhito Shima, Nobuo Ishimaru, Masanori Sakai, Kazuyuki Okuda, Yasushi Yagi, Seiji Watanabe, Yasuo Kunii
  • Patent number: 8039404
    Abstract: A production method for a semiconductor device comprising the first step of supplying a first reaction material to a substrate housed in a processing chamber to subject to a ligand substitution reaction a ligand as a reaction site existing on the surface of the substrate and the ligand of the first reaction material, the second step of removing the excessive first reaction material from the processing chamber, the third step of supplying a second reaction material to the substrate to subject a ligand substituted by the first step to a ligand substitution reaction with respect to a reaction site, the fourth step of removing the excessive second reaction material from the processing chamber, and a fifth step of supplying a third reaction material excited by plasma to the substrate to subject a ligand, not subjected to a substitution reaction with respect to a reaction site in the third step, to a ligand substitution reaction with respect to a reaction site, wherein the steps 1-5 are repeated a specified number
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: October 18, 2011
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Publication number: 20110176967
    Abstract: A vertical type semiconductor device producing apparatus comprises a vertical type reaction chamber which is to accommodate a plurality of stacked substrates; an exhaust path which exhausts the reaction chamber, a vacuum exhaust device which exhausts the reaction chamber through the exhaust path; an exhaust valve which opens and closes the exhaust path; a first supply path which supplies a first kind of gas, which contributes to film formation, to the reaction chamber; a second supply path which supplies a second kind of gas, which contributes to the film formation, to the reaction chamber; a first and a second gas supply valves which respectively open and close the first and second supply paths; and a controller which controls the exhaust valve and the first and second gas supply valves such that when the first kind of gas is supplied to the reaction chamber, the first kind of gas is supplied to the reaction chamber from the first supply path in a state in which exhaust of the reaction chamber is being stopp
    Type: Application
    Filed: March 29, 2011
    Publication date: July 21, 2011
    Inventors: Kazuyuki Okuda, Yasushi Yagi, Toru Kagaya, Masanori Sakai
  • Publication number: 20110130001
    Abstract: A substrate processing apparatus cleaning method that includes: containing a cleaning gas in a reaction tube without generating a gas flow of the cleaning gas in the reaction tube by supplying the cleaning gas into the reaction tube and by completely stopping exhaustion of the cleaning gas from the reaction tube or by exhausting the cleaning gas at an exhausting rate which substantially does not affect uniform diffusion of the cleaning gas in the reaction tube from at a point of time of a period from a predetermined point of time before the cleaning gas is supplied into the reaction tube to a point of time when several seconds are elapsed after starting of supply of the cleaning gas into the reaction tube; and thereafter exhausting the cleaning gas from the reaction tube.
    Type: Application
    Filed: November 24, 2010
    Publication date: June 2, 2011
    Inventors: Kazuyuki OKUDA, Toru Kagaya, Masanori Sakai
  • Patent number: 7900580
    Abstract: A substrate processing apparatus comprises a reaction chamber which is to accommodate stacked substrates, a gas introducing portion, and a buffer chamber, wherein the gas introducing portion is provided along a stacking direction of the substrates, and introduces substrate processing gas into the buffer chamber, the buffer chamber includes a plurality of gas-supply openings provided along the stacking direction of the substrates, and the processing gas introduced from the gas introducing portion is supplied from the gas-supply openings to the reaction chamber.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: March 8, 2011
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Tadashi Kontani, Kazuyuki Toyoda, Taketoshi Sato, Toru Kagaya, Nobuhito Shima, Nobuo Ishimaru, Masanori Sakai, Kazuyuki Okuda, Yasushi Yagi, Seiji Watanabe, Yasuo Kunii
  • Publication number: 20100263593
    Abstract: A substrate processing apparatus comprises a reaction chamber which is to accommodate stacked substrates, a gas introducing portion, and a buffer chamber, wherein the gas introducing portion is provided along a stacking direction of the substrates, and introduces substrate processing gas into the buffer chamber, the buffer chamber includes a plurality of gas-supply openings provided along the stacking direction of the substrates, and the processing gas introduced from the gas introducing portion is supplied from the gas-supply openings to the reaction chamber.
    Type: Application
    Filed: June 24, 2010
    Publication date: October 21, 2010
    Inventors: Tadashi Kontani, Kazuyuki Toyoda, Taketoshi Sato, Toru Kagaya, Nobuhito Shima, Nobuo Ishimaru, Masanori Sakai, Kazuyuki Okuda, Yasushi Yagi, Seiji Watanabe, Yasuo Kunii
  • Publication number: 20100233887
    Abstract: A production method for a semiconductor device comprising the first step of supplying a first reaction material to a substrate housed in a processing chamber to subject to a ligand substitution reaction a ligand as a reaction site existing on the surface of the substrate and the ligand of the first reaction material, the second step of removing the excessive first reaction material from the processing chamber, the third step of supplying a second reaction material to the substrate to subject a ligand substituted by the first step to a ligand substitution reaction with respect to a reaction site, the fourth step of removing the excessive second reaction material from the processing chamber, and a fifth step of supplying a third reaction material excited by plasma to the substrate to subject a ligand, not subjected to a substitution reaction with respect to a reaction site in the third step, to a ligand substitution reaction with respect to a reaction site, wherein the steps 1-5 are repeated a specified number
    Type: Application
    Filed: May 27, 2010
    Publication date: September 16, 2010
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Patent number: 7779785
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: August 24, 2010
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Patent number: 7622396
    Abstract: A semiconductor device is produced by providing a reaction chamber with a substrate and sequentially repeating steps of: supplying a first kind of gas into the reaction chamber, exhausting the first kind of gas from the reaction chamber, supplying a second kind of gas into the reaction chamber, and exhausting the second kind of gas from the reaction chamber to process the substrate disposed in the reaction chamber. The first kind of gas is pre-reserved in an intermediate portion of a supply path through which the first kind of gas flows, and is supplied into the reaction chamber with exhaust of the reaction chamber being substantially stopped.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: November 24, 2009
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Kazuyuki Okuda, Yasushi Yagi, Toru Kagaya, Masanori Sakai