Patents by Inventor Kei-Wei Chen

Kei-Wei Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190027579
    Abstract: A fin-type field effect transistor including a substrate, insulators, a gate stack, a first spacer, a second spacer, and a third spacer is described. The substrate has fins thereon. The insulators are located over the substrate and between the fins. The gate stack is located over the fins and over the insulators. The first spacer is located over the sidewall of the gate stack. The second spacer is located over the first spacer. The first spacer and the second spacer includes carbon. The third spacer is located between the first spacer and the second spacer.
    Type: Application
    Filed: September 16, 2018
    Publication date: January 24, 2019
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun-Hsiung Tsai, Kei-Wei Chen
  • Publication number: 20190006483
    Abstract: A gate structure, a semiconductor device, and the method of forming a semiconductor device are provided. In various embodiments, the gate structure includes a gate stack and a doped spacer overlying a sidewall of the gate stack. The gate stack contains a doped work function metal (WFM) stack and a metal gate electrode overlying the doped WFM stack.
    Type: Application
    Filed: July 31, 2018
    Publication date: January 3, 2019
    Inventors: Chun-Hsiung Tsai, Kuo-Feng Yu, Chien-Tai Chan, Ziwei Fang, Kei-Wei Chen, Huai-Tei Yang
  • Patent number: 10164053
    Abstract: In an embodiment, a method includes: forming a gate stack on a semiconductor fin, the gate stack having gate spacers along opposing sides of the gate stack; forming source/drain regions adjacent the gate stack; recessing the gate stack to form a first recess between the gate spacers; depositing a dielectric layer over the gate stack in the first recess; forming a first metal mask over the dielectric layer and the gate stack in the first recess; etching back the dielectric layer and the gate spacers to form a dielectric mask under the first metal mask; depositing a conductive material over the first metal mask and adjacent the gate stack; and planarizing the conductive material to form contacts electrically connected to the source/drain regions, top surfaces of the contacts and the dielectric mask being level.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: December 25, 2018
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Che-Liang Chung, Chi-Te Huang, Shich-Chang Suen, Kei-Wei Chen
  • Publication number: 20180366585
    Abstract: A FinFET device and a method of forming the same are disclosed. In accordance with some embodiments, a FinFET device includes a substrate having at least one fin, a gate stack across the at least one fin, a strained layer aside the gate stack and a silicide layer over the strained layer. The strained layer has a boron surface concentration greater than about 2E20 atom/cm3 within a depth range of about 0-5 nm from a surface of the strained layer.
    Type: Application
    Filed: August 26, 2018
    Publication date: December 20, 2018
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun Hsiung Tsai, Chien-Tai Chan, Ziwei Fang, Kei-Wei Chen, Huai-Tei Yang
  • Patent number: 10153199
    Abstract: A method of fabricating a semiconductor device. The method includes forming source/drain features in a substrate on opposite sides of a gate structure, forming an etch stop layer over the source/drain features, and depositing a dielectric layer on the etch stop layer. The method further includes performing a first atomic layer etching (ALE) process having a first operating parameter value on the dielectric layer to form a first part of an opening, and performing a second ALE process having a second operating parameter value to extend the opening to expose the source/drain features. The first operating parameter value is different from the second operating parameter value.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: December 11, 2018
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chun Hsiung Tsai, Kei-Wei Chen, Lai-Wan Chong, Tsan-Chun Wang
  • Patent number: 10141417
    Abstract: A gate structure, a semiconductor device, and the method of forming a semiconductor device are provided. In various embodiments, the gate structure includes a gate stack and a doped spacer overlying a sidewall of the gate stack. The gate stack contains a doped work function metal (WFM) stack and a metal gate electrode overlying the doped WFM stack.
    Type: Grant
    Filed: March 5, 2016
    Date of Patent: November 27, 2018
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Hsiung Tsai, Kuo-Feng Yu, Chien-Tai Chan, Ziwei Fang, Kei-Wei Chen, Huai-Tei Yang
  • Publication number: 20180337113
    Abstract: A semiconductor device and method for fabricating a semiconductor device is disclosed. An exemplary semiconductor device includes a substrate including a gate structure separating source and drain (S/D) features. The semiconductor device further includes a first dielectric layer formed over the substrate, the first dielectric layer including a first interconnect structure in electrical contact with the S/D features. The semiconductor device further includes an intermediate layer formed over the first dielectric layer, the intermediate layer having a top surface that is substantially coplanar with a top surface of the first interconnect structure. The semiconductor device further includes a second dielectric layer formed over the intermediate layer, the second dielectric layer including a second interconnect structure in electrical contact with the first interconnect structure and a third interconnect structure in electrical contact with the gate structure.
    Type: Application
    Filed: July 27, 2018
    Publication date: November 22, 2018
    Inventors: Jeng Min Liang, Ying-Lang Wang, Kei-Wei Chen, Chi-Wen Liu, Kuo-Hsiu Wei, Kuo-Feng Huang
  • Publication number: 20180301453
    Abstract: A fin-type field effect transistor comprising a substrate, at least one gate stack and epitaxy material portions is described. The substrate has fins and insulators located between the fins, and the fins include channel portions and flank portions beside the channel portions. The at least one gate stack is disposed over the insulators and over the channel portions of the fins. The epitaxy material portions are disposed over the flank portions of the fins and at two opposite sides of the at least one gate stack. The epitaxy material portions disposed on the flank portions of the fins are separate from one another.
    Type: Application
    Filed: June 19, 2018
    Publication date: October 18, 2018
    Inventors: Chun Hsiung Tsai, Ziwei Fang, Tsan-Chun Wang, Kei-Wei Chen
  • Publication number: 20180281152
    Abstract: A slurry dispensing unit for a chemical mechanical polishing (CMP) apparatus is provided. The slurry dispensing unit includes a nozzle, a mixer, a first fluid source, and a second fluid source. The nozzle is configured to dispense a slurry. The mixer is disposed upstream of the nozzle. The first fluid source is connected to the mixer through a first pipe and configured to provide a first fluid including a first component of the slurry. The second fluid source is connected to the mixer through a second pipe and configured to provide a second fluid including a second component of the slurry, wherein the second component is different from the first component.
    Type: Application
    Filed: July 11, 2017
    Publication date: October 4, 2018
    Inventors: Kei-Wei CHEN, Chih-Hung CHEN, Ying-Lang WANG
  • Publication number: 20180281150
    Abstract: A polishing pad is provided. The polishing pad includes a base layer, a top layer, and multiple grooves. The top layer is located over the base layer and has a polishing surface and a bottom surface opposite to each other. The bottom surface is connected to the base layer. The grooves are formed on the bottom surface of the top layer.
    Type: Application
    Filed: March 30, 2017
    Publication date: October 4, 2018
    Inventors: Chih-Hung CHEN, Kei-Wei CHEN
  • Publication number: 20180277678
    Abstract: A semiconductor structure includes a substrate, a first semiconductor fin, a second semiconductor fin, and a first lightly-doped drain (LDD) region. The first semiconductor fin is disposed on the substrate. The first semiconductor fin has a top surface and sidewalls. The second semiconductor fin is disposed on the substrate. The first semiconductor fin and the second semiconductor fin are separated from each other at a nanoscale distance. The first lightly-doped drain (LDD) region is disposed at least in the top surface and the sidewalls of the first semiconductor fin.
    Type: Application
    Filed: May 21, 2018
    Publication date: September 27, 2018
    Inventors: Chun-Hsiung Tsai, Kuo-Feng Yu, Kei-Wei Chen
  • Publication number: 20180269307
    Abstract: In an embodiment, a method includes: performing a self-limiting process to modify a top surface of a wafer; after the self-limiting process completes, removing the modified top surface from the wafer; and repeating the performing the self-limiting process and the removing the modified top surface from the wafer until a thickness of the wafer is decreased to a predetermined thickness.
    Type: Application
    Filed: January 19, 2018
    Publication date: September 20, 2018
    Inventors: Chih Hung Chen, Kei-Wei Chen, Ying-Lang Wang
  • Patent number: 10079291
    Abstract: A fin-type field effect transistor including a substrate, insulators, a gate stack, a seal spacer, a first offset spacer, and a second offset spacer is described. The substrate has fins thereon. The insulators are located over the substrate and between the fins. The gate stack is located over the fins and over the insulators. The seal spacer is located over the sidewall of the gate stack. The first offset spacer is located over the seal spacer. The second offset spacer is located over the first offset spacer.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: September 18, 2018
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun Hsiung Tsai, Kei-Wei Chen
  • Publication number: 20180254346
    Abstract: A semiconductor Fin FET device includes a fin structure disposed over a substrate. The fin structure includes a channel layer. The Fin FET device also includes a gate structure including a gate electrode layer and a gate dielectric layer, covering a portion of the fin structure. Side-wall insulating layers are disposed over both main sides of the gate electrode layer. The Fin FET device includes a source and a drain, each including a stressor layer disposed in a recess formed by removing the fin structure not covered by the gate structure. The stressor layer includes a first to a third stressor layer formed in this order. In the source, an interface between the first stressor layer and the channel layer is located under one of the side-wall insulating layers closer to the source or the gate electrode.
    Type: Application
    Filed: May 8, 2018
    Publication date: September 6, 2018
    Inventors: Chun Hsiung TSAI, Kei-Wei CHEN
  • Patent number: 10058974
    Abstract: A method for performing a CMP process is provided. The method includes performing the CMP process. The method further includes during the CMP process detecting a motion of a carrier head about a rotation axis beside a polishing pad. The method also includes producing a control signal corresponding to a detected result of the motion. In addition, the method includes prohibiting the rotation of the carrier head about a rotation axis by a driving motor which is controlled by the control signal. And, the method includes selecting a point of time at which the CMP process is terminated after the control signal is substantially the same as a threshold value.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: August 28, 2018
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Chih-Hung Chen, Kei-Wei Chen, Ying-Lang Wang
  • Patent number: 10062780
    Abstract: A FinFET device and a method of forming the same are disclosed. In accordance with some embodiments, a FinFET device includes a substrate having at least one fin, a gate stack across the at least one fin, a strained layer aside the gate stack and a silicide layer over the strained layer. The strained layer has a boron surface concentration greater than about 2E20 atom/cm3 within a depth range of about 0-5 nm from a surface of the strained layer.
    Type: Grant
    Filed: July 18, 2017
    Date of Patent: August 28, 2018
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun Hsiung Tsai, Chien-Tai Chan, Ziwei Fang, Kei-Wei Chen, Huai-Tei Yang
  • Publication number: 20180233565
    Abstract: A device includes an epitaxy structure having a recess therein, a dielectric layer over the epitaxy structure, the dielectric layer having a contact hole communicating with the recess, a dielectric spacer liner (DSL) layer on a sidewall of the recess, a barrier layer on the DSL layer, and a conductor. The DSL layer has an opening. The DSL layer extends further into the epitaxy structure than the barrier layer. The conductor is disposed in the contact hole and electrically connected to the epitaxy feature through the opening of the DSL layer.
    Type: Application
    Filed: April 16, 2018
    Publication date: August 16, 2018
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chi-Cheng HUNG, Kei-Wei CHEN, Yu-Sheng WANG, Ming-Ching CHUNG, Chia-Yang WU
  • Patent number: 10002867
    Abstract: A fin-type field effect transistor comprising a substrate, at least one gate stack and epitaxy material portions is described. The substrate has fins and insulators located between the fins, and the fins include channel portions and flank portions beside the channel portions. The at least one gate stack is disposed over the insulators and over the channel portions of the fins. The epitaxy material portions are disposed over the flank portions of the fins and at two opposite sides of the at least one gate stack. The epitaxy material portions disposed on the flank portions of the fins are separate from one another.
    Type: Grant
    Filed: March 7, 2016
    Date of Patent: June 19, 2018
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun Hsiung Tsai, Ziwei Fang, Tsan-Chun Wang, Kei-Wei Chen
  • Patent number: 9991384
    Abstract: A semiconductor Fin FET device includes a fin structure disposed over a substrate. The fin structure includes a channel layer. The Fin FET device also includes a gate structure including a gate electrode layer and a gate dielectric layer, covering a portion of the fin structure. Side-wall insulating layers are disposed over both main sides of the gate electrode layer. The Fin FET device includes a source and a drain, each including a stressor layer disposed in a recess formed by removing the fin structure not covered by the gate structure. The stressor layer includes a first to a third stressor layer formed in this order. In the source, an interface between the first stressor layer and the channel layer is located under one of the side-wall insulating layers closer to the source or the gate electrode.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: June 5, 2018
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chun Hsiung Tsai, Kei-Wei Chen
  • Patent number: 9978866
    Abstract: A semiconductor structure includes a substrate, a first semiconductor fin, a second semiconductor fin, and a first lightly-doped drain (LDD) region. The first semiconductor fin is disposed on the substrate. The first semiconductor fin has a top surface and sidewalls. The second semiconductor fin is disposed on the substrate. The first semiconductor fin and the second semiconductor fin are separated from each other at a nanoscale distance. The first lightly-doped drain (LDD) region is disposed at least in the top surface and the sidewalls of the first semiconductor fin.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: May 22, 2018
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun-Hsiung Tsai, Kuo-Feng Yu, Kei-Wei Chen