Patents by Inventor Keiji Itabashi

Keiji Itabashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10870582
    Abstract: Provided is a production method with which it is possible to produce beta zeolite at high purity by suppressing the generation of impurities by a seed crystal addition method that can reduce the environmental burden as much as possible, without using an organic structure-directing agent. This method for producing beta zeolite having a step that mixes and heats an organic-compound-free reaction mixture comprising a silica source, alumina source, alkali source, and water with beta zeolite seed crystals, wherein (I) beta zeolite synthesized without using an organic structure-directing agent and having 90% or more by volume of particles 10 ?m or less in diameter in the particle size distribution by a laser diffraction scattering-type particle size distribution measurement method is used, (III) acid-treated zeolite in which the SiO2/Al2O3 ratio is 150 or less is prepared by (II) contact treatment with an acidic aqueous solution, and the acid-treated zeolite is used as the beta zeolite seed crystals.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: December 22, 2020
    Assignees: MITSUI MINING & SMELTING CO., LTD., The University of Tokyo
    Inventors: Keiji Itabashi, Shanmugam Palani Elangovan, Tatsuya Okubo
  • Patent number: 10807874
    Abstract: Provided is a mordenite zeolite which can be produced without using an organic structure-directing agent, and has superior multivalent metal cation exchange capability. The mordenite zeolite according to the present invention containing silicon, a divalent metal M and aluminum in a skeletal structure, wherein the mordenite zeolite has the following atomic ratios in the state of Na-form. The mordenite zeolite preferably has a BET specific surface area of 250 m2/g or more and 500 m2/g or less and a micropore volume of 0.07 cc/g or more and 0.25 cc/g or less in the state of Na-form or H-form. Si/(M+Al)=5 or more and 10 or less, M/(M+Al)=0.1 or more and less than 1, and Na/(M+Al)=1 or more and less than 2.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: October 20, 2020
    Assignees: MITSUI MINING & SMELTING CO., LTD., The University of Tokyo
    Inventors: Natsume Koike, Keiji Itabashi, Shanmugam Palani Elangovan, Tatsuya Okubo
  • Patent number: 10710888
    Abstract: The purpose of the present invention is to provide a beta zeolite which includes zinc and has a small particle size. This beta zeolite includes a silicon oxide and a zinc oxide, and has an average particle size of 50 to 100 nm at a cumulative frequency of 50% in a particle size distribution measured by scanning electron microscope observation.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: July 14, 2020
    Assignees: MITSUI MINING & SMELTING CO., LTD., THE UNIVERSITY OF TOKYO
    Inventors: Kenta Iyoki, Keiji Itabashi, Tatsuya Okubo
  • Patent number: 10669157
    Abstract: Disclosed is a method for readily and inexpensively producing zeolite without using an organic structure-directing agent (organic SDA). Specifically disclosed is a method whereby a gel containing a silica source, an alumina source, an alkaline source and water is reacted with zeolite seed crystals, to produce a zeolite with the same kind of skeletal structure as the zeolite. The gel used is a gel of a composition whereby, when a zeolite is synthesized from this gel only, the synthesized zeolite comprises at least one of the kinds of composite building units of the target zeolite.
    Type: Grant
    Filed: April 20, 2017
    Date of Patent: June 2, 2020
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Keiji Itabashi, Tatsuya Okubo, Yoshihiro Kamimura, Shanmugam Palani Elangovan
  • Patent number: 10526209
    Abstract: The objective of the invention is to provide an MSE-type zeolite production method such that an MSE-type zeolite can be produced in a comparatively short heating time by using inexpensive tetraethylammonium ion. The production method of the present invention comprises steps of: (1) mixing a silica source, an alumina source, an alkali source, tetraethylammonium ion, and water in such a manner as to yield a reaction mixture of the composition represented by the molar ratios indicated below: SiO2/Al2O3=between 10 and 100 inclusive (Na2O+K2O)/SiO2=between 0.15 and 0.50 inclusive K2O/(Na2O+K2O)=between 0.05 and 0.7 inclusive TEA2O/SiO2=between 0.08 and 0.20 inclusive H2O/SiO2=between 5 and 50 inclusive; (2) using the MSE-type zeolite as a seed crystal, and adding this seed crystal to the mixture at a proportion of 5 to 30% by mass with respect to the silica component in the reaction mixture; and (3) heating, under hermetic seal at a temperature of 100 to 200° C.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: January 7, 2020
    Assignees: MITSUI MINING & SMELTING CO., LTD., The University of Tokyo
    Inventors: Keiji Itabashi, Shanmugam Palani Elangovan, Sibel Sogukkanli, Tatsuya Okubo
  • Patent number: 10501328
    Abstract: Provided is a method for producing a beta zeolite, which is a seed crystal addition method that is capable of reducing the environmental load as much as possible. A method for producing a beta zeolite according to the present invention comprises a step wherein a reaction mixture that contains a silica source, an alumina source, an alkali source and water and a seed crystal that is composed of a beta zeolite are mixed with each other and heated. A beta zeolite which comprises particles having a particle size of 10 ?m or less in an amount of 90% or more on a volume basis in the particle size distribution as determined by a laser diffraction/scattering particle size distribution measuring method, and which is synthesized without using an organic structure-directing agent is used as the seed crystal.
    Type: Grant
    Filed: February 8, 2016
    Date of Patent: December 10, 2019
    Assignees: Mistui Mining & Smelting Co., Ltd., The University of Tokyo
    Inventors: Keiji Itabashi, Shanmugam Palani Elangovan, Kyosuke Sodeyama, Tatsuya Okubo
  • Publication number: 20190367378
    Abstract: Provided is a mordenite zeolite which can be produced without using an organic structure-directing agent, and has superior multivalent metal cation exchange capability. The mordenite zeolite according to the present invention containing silicon, a divalent metal M and aluminum in a skeletal structure, wherein the mordenite zeolite has the following atomic ratios in the state of Na-form. The mordenite zeolite preferably has a BET specific surface area of 250 m2/g or more and 500 m2/g or less and a micropore volume of 0.07 cc/g or more and 0.25 cc/g or less in the state of Na-form or H-form. Si/(M+Al)=5 or more and 10 or less, M/(M+Al)=0.
    Type: Application
    Filed: October 11, 2017
    Publication date: December 5, 2019
    Inventors: Natsume KOIKE, Keiji ITABASHI, Shanmugam Palani ELANGOVAN, Tatsuya OKUBO
  • Patent number: 10479692
    Abstract: Disclosed is a method for readily and inexpensively producing zeolite without using an organic structure-directing agent (organic SDA). Specifically disclosed is a method whereby a gel containing a silica source, an alumina source, an alkaline source and water is reacted with zeolite seed crystals, to produce a zeolite with the same kind of skeletal structure as the zeolite. The gel used is a gel of a composition whereby, when a zeolite is synthesized from this gel only, the synthesized zeolite comprises at least one of the kinds of composite building units of the target zeolite.
    Type: Grant
    Filed: April 20, 2017
    Date of Patent: November 19, 2019
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Keiji Itabashi, Tatsuya Okubo, Yoshihiro Kamimura, Shanmugam Palani Elangovan
  • Publication number: 20190177173
    Abstract: Provided is a production method with which it is possible to produce beta zeolite at high purity by suppressing the generation of impurities by a seed crystal addition method that can reduce the environmental burden as much as possible, without using an organic structure-directing agent. This method for producing beta zeolite having a step that mixes and heats an organic-compound-free reaction mixture comprising a silica source, alumina source, alkali source, and water with beta zeolite seed crystals, wherein (I) beta zeolite synthesized without using an organic structure-directing agent and having 90% or more by volume of particles 10 ?m or less in diameter in the particle size distribution by a laser diffraction scattering-type particle size distribution measurement method is used, (III) acid-treated zeolite in which the SiO2/Al2O3 ratio is 150 or less is prepared by (II) contact treatment with an acidic aqueous solution, and the acid-treated zeolite is used as the beta zeolite seed crystals.
    Type: Application
    Filed: June 13, 2017
    Publication date: June 13, 2019
    Inventors: Keiji ITABASHI, Shanmugam Palani ELANGOVAN, Tatsuya OKUBO
  • Publication number: 20190135647
    Abstract: The objective of the invention is to provide an MSE-type zeolite production method such that an MSE-type zeolite can be produced in a comparatively short heating time by using inexpensive tetraethylammonium ion. The production method of the present invention comprises steps of: (1) mixing a silica source, an alumina source, an alkali source, tetraethylammonium ion, and water in such a manner as to yield a reaction mixture of the composition represented by the molar ratios indicated below: SiO2/Al2O3=between 10 and 100 inclusive (Na2O+K2O)/SiO2=between 0.15 and 0.50 inclusive K2O/(Na2O+K2O)=between 0.05 and 0.7 inclusive TEA2O/SiO2=between 0.08 and 0.20 inclusive H2O/SiO2=between 5 and 50 inclusive; (2) using the MSE-type zeolite as a seed crystal, and adding this seed crystal to the mixture at a proportion of 5 to 30% by mass with respect to the silica component in the reaction mixture; and (3) heating, under hermetic seal at a temperature of 100 to 200° C.
    Type: Application
    Filed: April 26, 2017
    Publication date: May 9, 2019
    Applicants: Mitsui Mining & Smelting Co., Ltd., The University of Tokyo
    Inventors: Keiji ITABASHI, Shanmugam Palani ELANGOVAN, Sibel SOGUKKANLI, Tatsuya OKUBO
  • Publication number: 20180362356
    Abstract: The purpose of the present invention is to provide a beta zeolite which includes zinc and has a small particle size. This beta zeolite includes a silicon oxide and a zinc oxide, and has an average particle size of 50 to 100 nm at a cumulative frequency of 50% in a particle size distribution measured by scanning electron microscope observation.
    Type: Application
    Filed: December 4, 2015
    Publication date: December 20, 2018
    Inventors: Kenta Iyoki, Keiji Itabashi, Tatsuya Okubo
  • Patent number: 9895683
    Abstract: A MSE-type zeolite which has a Si/Al ratio of 5 or more, is a proton-type zeolite, and is obtained by transforming a raw material MSE-type zeolite synthesized without using a structure directing agent into an ammonium-type zeolite through ion exchange, then, exposing the MSE-type zeolite to water vapor, and subjecting the exposed MES-type zeolite to an acid treatment.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: February 20, 2018
    Assignees: UniZeo Co., Ltd., NAT'L UNIVERSITY CORP. YOKOHAMA NAT'L UNIVERSITY, THE UNIVERSITY OF TOKYO
    Inventors: Yoshihiro Kubota, Satoshi Inagaki, Raita Komatsu, Keiji Itabashi, Tatsuya Okubo, Toyohiko Hieda
  • Publication number: 20180022612
    Abstract: Provided is a method for producing a beta zeolite, which is a seed crystal addition method that is capable of reducing the environmental load as much as possible. A method for producing a beta zeolite according to the present invention comprises a step wherein a reaction mixture that contains a silica source, an alumina source, an alkali source and water and a seed crystal that is composed of a beta zeolite are mixed with each other and heated. A beta zeolite which comprises particles having a particle size of 10 ?m or less in an amount of 90% or more on a volume basis in the particle size distribution as determined by a laser diffraction/scattering particle size distribution measuring method, and which is synthesized without using an organic structure-directing agent is used as the seed crystal.
    Type: Application
    Filed: February 8, 2016
    Publication date: January 25, 2018
    Applicants: UNIZEO CO., LTD., The University of Tokyo
    Inventors: Keiji Itabashi, Shanmugam Palani Elangovan, Kyosuke Sodeyama, Tatsuya Okubo
  • Publication number: 20170368539
    Abstract: Provided is a beta-type zeolite which has a high catalytic activity and is not easily deactivated. The beta-type zeolite of the invention has a substantially octahedral shape, has a Si/Al ratio of 5 or more, and is a proton-type zeolite. The Si/Al ratio is preferably 40 or more. This beta-type zeolite is preferably obtained by transforming a raw material beta-type zeolite synthesized without using a structure directing agent into an ammonium-type zeolite through ion exchange, then, exposing the beta-type zeolite to water vapor, and subjecting the exposed beta-type zeolite to an acid treatment.
    Type: Application
    Filed: July 7, 2015
    Publication date: December 28, 2017
    Applicants: UNIZEO CO., LTD., THE UNIVERSITY OF TOKYO, NATIONAL UNIVERSITY COPORATION YOKOHAMA NATIONAL UNIVERSITY
    Inventors: Yoshihiro Kubota, Satoshi Inagaki, Raita Komatsu, Keiji Itabashi, Tatsuya Okubo, Toyohiko Hieda
  • Patent number: 9844771
    Abstract: To provide a hydrocarbon reforming/trapping material which is capable of adsorbing and reforming a hydrocarbon. A hydrocarbon reforming/trapping material of the present invention has an SiO2/Al2O3 ratio of from 7 to 12, and contains an Fe(II)-substituted beta zeolite which is ion-exchanged by Fe(II) ions. The amount of supported Fe(II) is preferably 0.001-0.5 mmol/g with respect to the Fe(II)-substituted beta zeolite. This Fe(II)-substituted beta zeolite is suitably produced by dispersing and mixing a beta zeolite having an SiO2/Al2O3 ratio of from 7 to 12 in an aqueous solution of a water-soluble compound of divalent iron, and mixing and stirring the solution, so that Fe(II) ions are supported on the beta zeolite.
    Type: Grant
    Filed: March 10, 2014
    Date of Patent: December 19, 2017
    Assignees: UniZeo Co., Ltd., THE UNIVERSITY OF TOKYO
    Inventors: Masaru Ogura, Keiji Itabashi, Tatsuya Okubo, Kiyofumi Monma, Palani Elangovan Shanmugam
  • Patent number: 9840423
    Abstract: The method for producing an MTW-type zeolite according to the present invention includes: mixing a silica source, an alumina source, an alkali source, a lithium source, and water so as to obtain a reaction mixture having a composition represented by specific molar ratios; (2) adding an MTW-type zeolite which has a SiO2/Al2O3 ratio of 10 to 500 and does not contain an organic compound, as a seed crystal, to the reaction mixture in a proportion of 0.1 to 20% by weight relative to the silica component in the reaction mixture; and (3) airtightly heating the reaction mixture, to which the seed crystal has been added, at 100 to 200° C.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 12, 2017
    Assignees: UNIZEO CO., LTD., The University of Tokyo
    Inventors: Keiji Itabashi, Tatsuya Okubo, Kenta Iyoki
  • Publication number: 20170267536
    Abstract: Disclosed is a method for readily and inexpensively producing zeolite without using an organic structure-directing agent (organic SDA). Specifically disclosed is a method whereby a gel containing a silica source, an alumina source, an alkaline source and water is reacted with zeolite seed crystals, to produce a zeolite with the same kind of skeletal structure as the zeolite. The gel used is a gel of a composition whereby, when a zeolite is synthesized from this gel only, the synthesized zeolite comprises at least one of the kinds of composite building units of the target zeolite.
    Type: Application
    Filed: April 20, 2017
    Publication date: September 21, 2017
    Inventors: Keiji Itabashi, Tatsuya Okubo, Yoshihiro Kamimura, Shanmugam Palani Elangovan
  • Publication number: 20170267535
    Abstract: Disclosed is a method for readily and inexpensively producing zeolite without using an organic structure-directing agent (organic SDA). Specifically disclosed is a method whereby a gel containing a silica source, an alumina source, an alkaline source and water is reacted with zeolite seed crystals, to produce a zeolite with the same kind of skeletal structure as the zeolite. The gel used is a gel of a composition whereby, when a zeolite is synthesized from this gel only, the synthesized zeolite comprises at least one of the kinds of composite building units of the target zeolite.
    Type: Application
    Filed: April 20, 2017
    Publication date: September 21, 2017
    Inventors: Keiji Itabashi, Tatsuya Okubo, Yoshihiro Kamimura, Shanmugam Palani Elangovan
  • Publication number: 20170217779
    Abstract: Disclosed is a method for readily and inexpensively producing zeolite without using an organic structure-directing agent (organic SDA). Specifically disclosed is a method whereby a gel containing a silica source, an alumina source, an alkaline source and water is reacted with zeolite seed crystals, to produce a zeolite with the same kind of skeletal structure as the zeolite. The gel used is a gel of a composition whereby, when a zeolite is synthesized from this gel only, the synthesized zeolite comprises at least one of the kinds of composite building units of the target zeolite.
    Type: Application
    Filed: April 20, 2017
    Publication date: August 3, 2017
    Inventors: Keiji Itabashi, Tatsuya Okubo, Yoshihiro Kamimura, Shanmugam Palani Elangovan
  • Patent number: 9688541
    Abstract: The present invention provides a beta zeolite that is useful as a catalyst, adsorbent agent, or the like, and that is both microporous and mesoporous. The beta zeolite is characterized by (i) the SiO2/Al2O3 ratio being 8-30, and the SiO2/ZnO ratio being 8-1000, (ii) the micropore surface area being 300-800 m2/g, (iii) the micropore volume being 0.1-0.3 cm3/g, and (iv) having mesopores having, in the state as synthesized, a diameter of 2-6 nm and a volume of 0.001-0.3 cm3/g. The beta zeolite is favorably produced by means of adding and reacting a zinc silicate beta zeolite as a seed crystal with a reaction mixture containing a silica source, an alumina source, an alkali source, and water.
    Type: Grant
    Filed: April 9, 2013
    Date of Patent: June 27, 2017
    Assignees: UniZeo Co., Ltd., THE UNIVERSITY OF TOKYO
    Inventors: Keiji Itabashi, Tatsuya Okubo, Kenta Iyoki