Abstract: Disclosed is a process for combusting dry gas to heat the air supplied to an FCC regenerator to increase its temperature and minimize production of undesirable combustion products. Preferably, the dry gas is a selected FCC product gas. Alternatively or additionally, dry gas from an FCC product stream is separated and delivered to an expander to recover power before combustion.

Abstract: Disclosed is a process for recovering power from an FCC product. The dry gas is combusted and combined with FCC regenerator flue gas to raise the power recovery capability of the flue gas. The flue gas can be used to generate electrical power or steam. Alternatively or additionally, dry gas from an FCC product stream is separated and delivered to an expander to recover power before combustion.

Abstract: Apparatus and process for increasing mixing in a fluidized bed. A slide, which may be in the form of a tube or trough, transports particles from an upper zone downward to a lower zone at a different horizontal position, thereby changing the horizontal position of the particle and creating lateral mixing in the fluidized bed. Increased mixing may improve efficiency for an apparatus using a fluidized bed. For example, increased lateral mixing in a regenerator may increase temperature and oxygen mixing and reduce stagnation to improve efficiency. A slide may be relatively unobtrusive, inexpensive, and simple for a retrofit or design modification and may improve combustion efficiency at high rates by enhancing the lateral blending of spent and regenerated catalyst.

Abstract: Apparatus and process for increasing mixing in a regenerator. Streamlines of gas and some catalyst may form in a regenerator as a result of cyclone inlet horns positioned in the same direction. Overall mixing in the regenerator may decrease because of these streamlines. A dampening device may be used to interrupt the streamlines and increase mixing in the regenerator. The dampening device may be a baffle and direct streamlines from the outside of the chamber toward the center to collide and mix. In another embodiment, a dampening device may be a secondary disengager positioned above the disengager near the center of an upper chamber of a regenerator. The secondary disengager may be a T-disengager or may have an inverted can arrangement that may discharge gas and catalyst near the center of the upper chamber and interrupt the streamlines.

Abstract: Processing schemes and arrangements for application of a dividing wall separation column in the processing of an effluent resulting from FCC processing modified for increased light olefin production. The dividing wall separation column desirably splits a naphtha feedstock produced or resulting from such modified FCC processing to produce or form a light fraction containing C5-C6 compounds, an intermediate fraction containing C7-C8 compounds and a heavy fraction containing C9+ compounds.

Abstract: A system and method are provided for recovering power from hot flue gas of a catalyst regenerator in an FCC unit and an integrated fluid catalytic cracking steam pressure letdown. The system includes a flue gas power recovery system including an expander and a turbine for generating power by letting down steam from a higher pressure to a lower pressure for use in a refinery process such as an FCC unit.

Abstract: A system and method are provided for recovering power from hot flue gas of a catalyst regenerator in an FCC unit. The system includes a temperature reduction device, such as a steam generator, and an expander that can be used, for example, to drive an electrical generator. The temperature reduction device has an uncontrolled temperature inlet and a controlled temperature outlet; and a power recovery expander having an expander inlet and an expander outlet. The expander can be driven by at least some flue gas that is directed from a downstream side of the temperature reduction device to the expander inlet. In an embodiment, a bypass conduit is provided to bypass at least some flue gas from an upstream side of the temperature reduction device to the expander inlet. A process is provided for controlling the generating capacity by varying the bypass flow.

Abstract: Disclosed is a third stage separator which includes two main clean gas outlets. One main clean gas outlet communicates with a power recovery unit such as an expander turbine while the second main clean gas outlet communicates with a conduit that bypasses the expander turbine. The present invention avoids use of the extra equipment, engineering and installation labor required to prevent the bypass conduit from placing a force load on the line to the power recovery unit.

Abstract: Disclosed is a third stage separator which includes two main clean gas outlets. One main clean gas outlet communicates with a power recovery unit such as an expander turbine while the second main clean gas outlet communicates with a conduit that bypasses the expander turbine. The present invention avoids use of the extra equipment, engineering and installation labor required to prevent the bypass conduit from placing a force load on the line to the power recovery unit.

Abstract: In a cyclone separator used for separating solids from gases, we discovered placing at least one opening in a lateral surface of a gas outlet conduit on a side facing away from an inlet to the cyclone separator prevents coke deposits from forming thereon. A plurality of openings may be placed on the side of the lateral surface of the gas outlet conduit facing away from the inlet. In an embodiment, no openings are placed on a side of the lateral surface facing the inlet to the cyclone separator.

Abstract: The security device receives longitudinal tension from a taut wire of a fence and preferably is placed in-line in the taut wire system away from posts used to support the fence. The security device senses variations in the longitudinal tension in the taut wire and produces a tension signal which is transmitted to a central location when it senses such a tension deviation. The security device may be used in conjunction with a resistance sensing device to provide further protection. The resistance of a conductive loop formed either by the taut wire or by the combination of the taut wire and another conductor is monitored and a resistance signal is produced when it senses either a discontinuity or a variation in the resistance of the loop. The method of the present invention includes steps for receiving the tension in the taut wire and producing a signal when the tension in the taut wire varies more than a triggering amount.