Patents by Inventor Kelly J. Bruland

Kelly J. Bruland has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100089881
    Abstract: Methods and systems process a semiconductor substrate having a plurality of structures to be selectively irradiated with multiple laser beams. The structures are arranged in a plurality of substantially parallel rows extending in a generally lengthwise direction. The method generates a first laser beam that propagates along a first laser beam axis that intersects a first target location on or within the semiconductor substrate. The method also generates a second laser beam that propagates along a second laser beam axis that intersects a second target location on or within the semiconductor substrate. The second target location is offset from the first target location in a direction perpendicular to the lengthwise direction of the rows by some amount such that, when the first target location is a structure on a first row of structures, the second target location is a structure or between two adjacent structures on a second row distinct from the first row.
    Type: Application
    Filed: December 15, 2009
    Publication date: April 15, 2010
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo
  • Publication number: 20100084662
    Abstract: Methods and systems use laser pulses to process a selected structure on or within a semiconductor substrate. The structure has a surface, a width, and a length. The laser pulses propagate along axes that move along a scan beam path relative to the substrate as the laser pulses process the selected structure. The method simultaneously generates on the selected structure first and second laser beam pulses that propagate along respective first and second laser beam axes intersecting the selected structure at distinct first and second locations. The first and second laser beam pulses impinge on the surface of the selected structure respective first and second beam spots. Each beam spot encompasses at least the width of the selected link. The first and second beam spots are spatially offset from one another along the length of the selected structure to define an overlapping region covered by both the first and the second beam spots and a total region covered by one or both of the first and second beam spots.
    Type: Application
    Filed: December 8, 2009
    Publication date: April 8, 2010
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo, Richard S. Harris, Yunlong Sun
  • Patent number: 7687740
    Abstract: Methods and systems process a semiconductor substrate having a plurality of structures to be selectively irradiated with multiple laser beams. The structures are arranged in a plurality of substantially parallel rows extending in a generally lengthwise direction. The method generates a first laser beam that propagates along a first laser beam axis that intersects a first target location on or within the semiconductor substrate. The method also generates a second laser beam that propagates along a second laser beam axis that intersects a second target location on or within the semiconductor substrate. The second target location is offset from the first target location in a direction perpendicular to the lengthwise direction of the rows by some amount such that, when the first target location is a structure on a first row of structures, the second target location is a structure or between two adjacent structures on a second row distinct from the first row.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: March 30, 2010
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo
  • Patent number: 7633034
    Abstract: Methods and systems use laser pulses to process a selected structure on or within a semiconductor substrate. The structure has a surface, a width, and a length. The laser pulses propagate along axes that move along a scan beam path relative to the substrate as the laser pulses process the selected structure. The method simultaneously generates on the selected structure first and second laser beam pulses that propagate along respective first and second laser beam axes intersecting the selected structure at distinct first and second locations. The first and second laser beam pulses impinge on the surface of the selected structure respective first and second beam spots. Each beam spot encompasses at least the width of the selected link. The first and second beam spots are spatially offset from one another along the length of the selected structure to define an overlapping region covered by both the first and the second beam spots and a total region covered by one or both of the first and second beam spots.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: December 15, 2009
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo, Richard S. Harris, Yunlong Sun
  • Patent number: 7629234
    Abstract: A method is used in processing structures on or within a semiconductor substrate using N series of laser pulses to obtain a throughput benefit, wherein N?2. The structures are arranged in a plurality of substantially parallel rows extending in a generally lengthwise direction. The N series of laser pulses propagate along N respective beam axes until incident upon selected structures in N respective distinct rows. The method determines a joint velocity profile for simultaneously moving in the lengthwise direction the N laser beam axes substantially in unison relative to the semiconductor substrate so as to process structures in the N rows with the respective N series of laser pulses, whereby the joint velocity profile is such that the throughput benefit is achieved while ensuring that the joint velocity profile represents feasible velocities for each of the N series of laser pulses and for each of the respective N rows of structures processed with the N series of laser pulses.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: December 8, 2009
    Assignee: Electro Scientific Industries, Inc.
    Inventor: Kelly J. Bruland
  • Publication number: 20090242531
    Abstract: Processing a workpiece with a laser includes generating laser pulses at a first pulse repetition frequency. The first pulse repetition frequency provides reference timing for coordination of a beam positioning system and one or more cooperating beam position compensation elements to align beam delivery coordinates relative to the workpiece. The method also includes, at a second pulse repetition frequency that is lower than the first pulse repetition frequency, selectively amplifying a subset of the laser pulses. The selection of the laser pulses included in the subset is based on the first pulse repetition frequency and position data received from the beam positioning system. The method further includes adjusting the beam delivery coordinates using the one or more cooperating beam position compensation elements so as to direct the amplified laser pulses to selected targets on the workpiece.
    Type: Application
    Filed: March 31, 2008
    Publication date: October 1, 2009
    Applicant: ELECTRO SCIENTIFIC INDUSTRIES, INC.
    Inventors: Brian W. Baird, Kelly J. Bruland, Clint R. Vandergiessen, Mark A. Unrath, Brady Nilsen, Steve Swaringen
  • Publication number: 20090242522
    Abstract: A laser processing system includes a beam positioning system to align beam delivery coordinates relative to a workpiece. The beam positioning system generates position data corresponding to the alignment. The system also includes a pulsed laser source and a beamlet generation module to receive a laser pulse from the pulsed laser source. The beamlet generation module generates a beamlet array from the laser pulse. The beamlet array includes a plurality of beamlet pulses. The system further includes a beamlet modulator to selectively modulate the amplitude of each beamlet pulse in the beamlet array, and beamlet delivery optics to focus the modulated beamlet array onto one or more targets at locations on the workpiece corresponding to the position data.
    Type: Application
    Filed: September 22, 2008
    Publication date: October 1, 2009
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Brian W. Baird, Kelly J. Bruland, Robert Hainsey
  • Publication number: 20090245302
    Abstract: Processing workpieces such as semiconductor wafers or other materials with a laser includes selecting a target to process that corresponds to a target class associated with a predefined temporal pulse profile. The temporal pulse profile includes a first portion that defines a first time duration, and a second portion that defines a second time duration. A method includes generating a laser pulse based on laser system input parameters configured to shape the laser pulse according to the temporal pulse profile, detecting the generated laser pulse, comparing the generated laser pulse to the temporal pulse profile, and adjusting the laser system input parameters based on the comparison.
    Type: Application
    Filed: March 31, 2008
    Publication date: October 1, 2009
    Applicant: ELECTRO SCIENTIFIC INDUSTRIES, INC.
    Inventors: Brian W. Baird, Clint R. Vandergiessen, Steve Swaringen, Robert Hainsey, Yunlong Sun, Kelly J. Bruland, Andrew Hooper
  • Publication number: 20090011614
    Abstract: Methods and systems selectively irradiate structures on or within a semiconductor wafer using multiple laser beams. The structures may be laser-severable conductive links, and the purpose of the irradiation may be to sever selected links. The structures are arranged in rows and may be processed in either an on-axis mode or a cross-axis mode. In the on-axis mode, the beam spots fall on structures in the same row as they move along the row. In the cross-axis mode, the beam spots fall on structures in different rows as they move along the rows.
    Type: Application
    Filed: September 15, 2008
    Publication date: January 8, 2009
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo, Stephen N. Swaringen, Frank G. Evans
  • Publication number: 20080314879
    Abstract: Systems and methods automatically modify a laser-based system for processing target specimens such as semiconductor wafers. In one embodiment, the laser-based system detects a trigger associated with a processing model. The processing model corresponds to a set of wafers. In response to the trigger, the system automatically adjusts one or more system parameters based on the processing model. The system then uses the modified system parameters to selectively irradiate structures on or within at least one wafer in the set of wafers. In one embodiment, the trigger includes variations in a thermal state related to a motion stage. In response to the variations in the thermal state, the system operates the motion stage in a series of movements until a thermal equilibrium threshold is reached. The sequence of movements may, for example, simulate movements used to process a particular wafer.
    Type: Application
    Filed: June 25, 2007
    Publication date: December 25, 2008
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Clint Vandergiessen, Duane Eitzen
  • Publication number: 20080299783
    Abstract: Systems and methods process structures on or within a semiconductor substrate using a series of laser pulses. In one embodiment, a deflector is configured to selectively deflect the laser pulses within a processing window. The processing window is scanned over the semiconductor substrate such that a plurality of laterally spaced rows of structures simultaneously pass through the processing window. As the processing window is scanned, the deflector selectively deflects the series of laser pulses among the laterally spaced rows within the processing window. Thus, multiple rows of structures may be processed in a single scan.
    Type: Application
    Filed: June 1, 2007
    Publication date: December 4, 2008
    Applicant: ELECTRO SCIENTIFIC INDUSTRIES, INC.
    Inventors: Kelly J. Bruland, Mark A. Unrath, Douglas E. Holmgren
  • Patent number: 7435927
    Abstract: Multiple laser beams selectively irradiate electrically conductive structures on or within a semiconductor substrate. The structures are arranged in a plurality of substantially parallel rows extending in a generally lengthwise direction. One method propagates first and second laser beams along respective first and second propagation paths having respective first and second axes incident at respective first and second locations on or within the semiconductor substrate at a given time. The first and second locations are either on a structure in their respective rows or between two adjacent structures in their respective rows, which are distinct. The second location is offset from the first location by some amount in the lengthwise direction of the rows. The method moves the laser beam axes substantially in unison in the lengthwise direction of the rows relative to the semiconductor substrate, so as to selectively irradiate structures in the rows with the laser beams.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: October 14, 2008
    Assignee: Electron Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo, Stephen N. Swaringen
  • Patent number: 7425471
    Abstract: Methods and systems selectively irradiate structures on or within a semiconductor substrate using a plurality of laser beams. The structures are arranged in a row extending in a generally lengthwise direction. The method generates a first laser beam that propagates along a first laser beam axis that intersects the semiconductor substrate and a second laser beam that propagates along a second laser beam axis that intersects the semiconductor substrate. The method directs the first and second laser beams onto distinct first and second structures in the row. The second spot is offset from the first spot by some amount in a direction perpendicular to the lengthwise direction of the row. The method moves the first and second laser beam axes relative to the semiconductor substrate along the row substantially in unison in a direction substantially parallel to the lengthwise direction of the row.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: September 16, 2008
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Brian W. Baird, Ho Wai Lo, Stephen N. Swaringen, Frank G. Evans
  • Publication number: 20080124816
    Abstract: Methods and systems selectively irradiate structures on or within a semiconductor substrate using multiple laser beams. The structures may be laser-severable conductive links, and the purpose of the irradiation may be to sever selected links.
    Type: Application
    Filed: October 30, 2007
    Publication date: May 29, 2008
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Stephen N. Swaringen, Brian W. Baird, Ho Wai Lo, David Martin Hemenway
  • Publication number: 20080121627
    Abstract: Methods and systems selectively irradiate structures on or within a semiconductor substrate using multiple laser beams. The structures may be laser-severable conductive links, and the purpose of the irradiation may be to sever selected links.
    Type: Application
    Filed: October 30, 2007
    Publication date: May 29, 2008
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Kelly J. Bruland, Stephen N. Swaringen, Brian W. Baird, Ho Wai Lo, David Martin Hemenway, Brady Nilsen
  • Patent number: 7315038
    Abstract: A method and system position a laser beam spot relative to a semiconductor substrate having structures on or within the semiconductor substrate to be selectively processed by delivering a processing laser beam to a processing laser beam spot. The method generates a metrology laser beam and propagates the metrology laser beam along a propagation path to a metrology laser beam spot on or near a structure to be selectively processed. The method detects a reflection of the metrology laser beam from the structure, thereby generating a reflection signal, and determining, based on the reflection signal, a position of the metrology laser beam spot relative to the structure.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: January 1, 2008
    Assignee: Electro Scientific Industries, Inc.
    Inventor: Kelly J. Bruland
  • Patent number: 7297972
    Abstract: Various methods and systems measure, determine, or align a position of a laser beam spot relative to a semiconductor substrate having structures on or within the semiconductor substrate to be selectively processed by delivering a processing laser beam to a processing laser beam spot. A metrology laser beam spot is directed to one or more of those structures to be selectively processed (e.g., laser-severable conductive links), and reflections of the metrology laser beam off of those structures to be selectively processed are detected to perform the measurement, determination, or alignment. The processing laser beam can then be accurately directed onto those structures to process them on a selective basis. The various methods and systems thus utilize those structures themselves—rather than relying exclusively on dedicated alignment markers—to perform the measurement, determination, or alignment.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: November 20, 2007
    Assignee: Electro Scientific Industries, Inc.
    Inventor: Kelly J. Bruland