Patents by Inventor Ken Miyagi

Ken Miyagi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9821338
    Abstract: A brush composition used for phase-separation of a layer containing a block copolymer on a substrate, the brush composition including a resin component (N), the resin component (N) containing a hydrophobic structural unit (Nx) and a hydrophilic structural unit (Ny), the amount of the structural unit (Ny) within the resin component (N) being 5 mol % or less.
    Type: Grant
    Filed: December 3, 2015
    Date of Patent: November 21, 2017
    Assignee: TOKYO OHKA KOGYO., LTD.
    Inventors: Hitoshi Yamano, Tasuku Matsumiya, Masahito Yahagi, Tsuyoshi Kurosawa, Ken Miyagi
  • Patent number: 9816003
    Abstract: A method of forming a structure containing a phase-separated structure, the method including applying a block copolymer solution to a substrate to form a layer containing a block copolymer and having a film thickness of less than 100 nm; and phase-separating the layer containing the block copolymer, a solvent of the block copolymer solution comprising a poor solvent exhibiting a poor solubility for a homopolymer A of one of the blocks of the block copolymer.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: November 14, 2017
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Tsuyoshi Kurosawa, Daiju Shiono, Ken Miyagi, Tasuku Matsumiya, Hitoshi Yamano, Taku Hirayama, Katsumi Ohmori
  • Publication number: 20170240767
    Abstract: A resin composition for forming a phase-separated structure, including a block copolymer, and an ion liquid containing a compound having a cation moiety and an anion moiety, the anion moiety being represented by general formula (a1), (a2) or (a3), in which X? represents an alkylene group of 2 to 6 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom; Y? and Z? each independently represents an alkyl group of 1 to 10 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom; R? represents an alkyl group of 1 to 5 carbon atoms in which at least one hydrogen atom is optionally substituted with a fluorine atom, m represents an integer of 1 to 6, and n represents an integer of 0 to 5, provided that m+n=6.
    Type: Application
    Filed: February 18, 2016
    Publication date: August 24, 2017
    Inventors: Akiya KAWAUE, Takehiro SESHIMO, Takaya MAEHASHI, Tasuku MATSUMIYA, Ken MIYAGI, Hitoshi YAMANO, Xuanxuan CHEN, Paul Franklin NEALEY
  • Publication number: 20170240766
    Abstract: A resin composition for forming a phase-separated structure, including: a block copolymer, and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety, the cation moiety of the compound (IL) having a dipole moment of 3 debye or more.
    Type: Application
    Filed: February 18, 2016
    Publication date: August 24, 2017
    Inventors: Akiya KAWAUE, Takehiro SESHIMO, Takaya MAEHASHI, Tasuku MATSUMIYA, Ken MIYAGI, Hitoshi YAMANO, Xuanxuan CHEN, Paul Franklin NEALEY
  • Patent number: 9676934
    Abstract: The present invention relates to a composition including: a component (A) being a block copolymer including a block PA bonded to one, or two or more blocks incompatible with the block PA and whose etching selectivity to the block PA is greater than one; and a component (B) being at least one polymer selected from the group consisting of a random copolymer and a homopolymer, wherein the polymer of the component (B) is compatible with at least one block other than the block PA within the blocks constituting the block copolymer of the component (A), and is incompatible with the block PA.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: June 13, 2017
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Takahiro Senzaki, Ken Miyagi, Kenichiro Miyashita
  • Publication number: 20160333217
    Abstract: A method of forming a structure containing a phase-separated structure, the method including applying a block copolymer composition including an organic solvent component (S) and a block copolymer in which a block of polystyrene or a polystyrene derivative is bonded to at least one kind of block to a substrate to form a layer containing the block copolymer; and phase-separating the layer containing the block. The value of an interaction distance RaPS(MPa1/2) between the Hansen solubility parameter of the organic solvent component (S) and the Hansen solubility parameter of polystyrene or the polystyrene derivative satisfying the following formula (1). 4.
    Type: Application
    Filed: May 9, 2016
    Publication date: November 17, 2016
    Inventors: Hitoshi YAMANO, Tasuku MATSUMIYA, Tsuyoshi KUROSAWA, Taku HIRAYAMA, Ken MIYAGI, Katsumi OHMORI
  • Patent number: 9475088
    Abstract: A method of producing a structure containing a phase-separated structure, including applying a neutralization film to a substrate to form a layer of a neutralization film; applying a block copolymer having a plurality of polymers bonded thereto, and a weight average molecular weight of 150,000 or more to the layer of the neutralization film, so as to form a layer containing the block copolymer and having a coating film thickness of 23 nm or less; and phase-separating the layer containing the block copolymer.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: October 25, 2016
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Tsuyoshi Kurosawa, Daiju Shiono, Ken Miyagi, Tasuku Matsumiya, Kenichiro Miyashita, Katsumi Ohmori
  • Publication number: 20160280906
    Abstract: A method of producing a structure containing a phase-separated structure, which includes mixing a block copolymer which includes a hydrophobic polymer block and a hydrophilic polymer block and is incapable of forming a phase-separated structure, with a homopolymer compatible with the hydrophilic polymer block or a homopolymer compatible with the hydrophobic polymer block.
    Type: Application
    Filed: March 21, 2016
    Publication date: September 29, 2016
    Inventors: Tsuyoshi KUROSAWA, Tasuku MATSUMIYA, Masahito YAHAGI, Hitoshi YAMANO, Ken MIYAGI, Daiju SHIONO, Taku HIRAYAMA, Katsumi OHMORI
  • Patent number: 9442371
    Abstract: A method of producing a structure containing a phase-separated structure, including a step in which a layer including an Si-containing block copolymer having a plurality of blocks bonded is formed between guide patterns on a substrate; a step in which a solution of a top coat material is applied to the layer and the guide patterns so as to form a top coat film; and a step in which the layer including the Si-containing block copolymer and having the top coat film formed thereon is subjected to annealing treatment so as to conduct a phase separation of the layer; in which a solvent of the solution of the top coat material contains no basic substance.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: September 13, 2016
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Takehiro Seshimo, Takaya Maehashi, Takahiro Dazai, Yoshiyuki Utsumi, Tasuku Matsumiya, Ken Miyagi, Daiju Shiono, Tsuyoshi Kurosawa
  • Publication number: 20160257838
    Abstract: An undercoat agent including a block copolymer having a plurality of blocks bonded formed on a substrate. The undercoat agent contains a resin component that includes a structural unit having an aromatic ring and a structural unit having no aromatic ring, and the resin component includes a group which can interact with the substrate and does not include a 3 to 7-membered, ether-containing cyclic group; and a method of forming a pattern of a layer containing a block copolymer. The method includes applying an undercoat agent to a substrate to form a layer containing the undercoat agent; forming a layer containing a block copolymer having multiple blocks bonded on a surface of the layer containing the undercoat agent, followed by a phase separation of the layer containing the block copolymer; and selectively removing a phase containing at least one block of multiple blocks constituting the block copolymer.
    Type: Application
    Filed: May 16, 2016
    Publication date: September 8, 2016
    Inventors: Takahiro SENZAKI, Ken MIYAGI, Tsuyoshi KUROSAWA, Daiju SHIONO, Tasuku MATSUMIYA, Kenichiro MIYASHITA, Katsumi OHMORI
  • Publication number: 20160194524
    Abstract: A brush composition used for phase-separation of a layer containing a block copolymer on a substrate, the brush composition including a resin component (N), the resin component (N) containing a hydrophobic structural unit (Nx) and a hydrophilic structural unit (Ny), the amount of the structural unit (Ny) within the resin component (N) being 5 mol % or less.
    Type: Application
    Filed: December 3, 2015
    Publication date: July 7, 2016
    Inventors: Hitoshi YAMANO, Tasuku MATSUMIYA, Masahito YAHAGI, Tsuyoshi KUROSAWA, Ken MIYAGI
  • Patent number: 9206307
    Abstract: A method of producing a structure containing a phase-separated structure, including: forming a layer including a neutralization film on a substrate; forming a layer containing a block copolymer on the layer including the neutralization film, the PA block and PB block being mutually bonded in the block copolymer, and the PB block including a structural unit other than a structural unit constituting the PA block; and subjecting the layer containing the block copolymer to an annealing treatment, such that, in the case where a surface free energy of the PA block, a surface free energy of the PB block and a surface free energy of the neutralization film are represented by a coordinate point A of the PA block, a coordinate point B of the PB block and a coordinate point N of the neutralization film, respectively in the plane of coordinates, the coordinate point N of the neutralization film is within the predetermined range.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: December 8, 2015
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Tasuku Matsumiya, Takehiro Seshimo, Ken Miyagi, Takaya Maehashi, Takahiro Dazai, Yoshiyuki Utsumi
  • Patent number: 9188869
    Abstract: A method of forming a structure containing a phase-separated structure, the method including: a step of forming a layer containing a block copolymer having a plurality of blocks bonded and a purity of 98% or more, and a step of phase-separating the layer containing the block copolymer.
    Type: Grant
    Filed: July 29, 2014
    Date of Patent: November 17, 2015
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Takehiro Seshimo, Takahiro Dazai, Takaya Maehashi, Ken Miyagi, Yoshiyuki Utsumi
  • Patent number: 9169421
    Abstract: A method of producing a structure containing a phase-separated structure, including forming, on a substrate, a layer containing a block copolymer having a block of a polyhedral oligomeric silsesquioxane structure-containing structural unit; forming a top coat film by applying, to the layer containing the block copolymer, a top coat material which undergoes a change in polarity upon heating, and controls a surface energy of the layer containing the block copolymer; and subjecting the layer containing the block copolymer on which the top coat film is formed to phase separation by thermal annealing.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: October 27, 2015
    Assignees: TOKYO OHKA KOGYO CO., LTD., TOKYO INSTITUTE OF TECHNOLOGY
    Inventors: Tasuku Matsumiya, Takehiro Seshimo, Katsumi Ohmori, Ken Miyagi, Daiju Shiono, Kenichiro Miyashita, Tsuyoshi Kurosawa, Teruaki Hayakawa
  • Patent number: 9134617
    Abstract: A solvent developing negative-tone resist composition containing a base component (A) which exhibits increased polarity and reduced solubility in an organic solvent under action of an acid and an acid generator component (B) which generates an acid upon exposure, the component (A) including a resin component (A1) containing: a structural unit (a2) derived from an acrylate ester containing a 4- to 12-membered lactone-containing cyclic group, a 3- to 7-membered ether-containing cyclic group or a 5- to 7-membered carbonate-containing cyclic group; and a structural unit (a1) derived from an acrylate ester containing an acid decomposable group which exhibited increased polarity by the action of acid, and the acid generator component (B) including an acid generator (B1) containing a compound which generates a sulfonic acid upon exposure.
    Type: Grant
    Filed: June 8, 2012
    Date of Patent: September 15, 2015
    Assignees: TOKYO OHKA KOGYO CO., LTD., RIKEN
    Inventors: Takahiro Senzaki, Ken Miyagi, Shigenori Fujikawa, Mari Koizumi, Harumi Hayakawa
  • Publication number: 20150205207
    Abstract: A method of producing a structure containing a phase-separated structure, including a step in which a layer including an Si-containing block copolymer having a plurality of blocks bonded is formed between guide patterns on a substrate; a step in which a solution of a top coat material is applied to the layer and the guide patterns so as to form a top coat film; and a step in which the layer including the Si-containing block copolymer and having the top coat film formed thereon is subjected to annealing treatment so as to conduct a phase separation of the layer; in which a solvent of the solution of the top coat material contains no basic substance.
    Type: Application
    Filed: January 22, 2015
    Publication date: July 23, 2015
    Inventors: Takehiro Seshimo, Takaya Maehashi, Takahiro Dazai, Yoshiyuki Utsumi, Tasuku Matsumiya, Ken Miyagi, Daiju Shiono, Tsuyoshi Kurosawa
  • Patent number: 9060415
    Abstract: A method for producing a substrate having a surface nanostructure, including a forming, on a substrate, a layer containing a block copolymer having a plurality of blocks bonded together, and subsequently heating this layer to cause phase separation of the layer; a decomposing at least a portion of the phase including at least one block of the plurality of blocks that constitute the block copolymer of this layer; and immersing the layer in a developing solution and selectively removing the phase containing the decomposed block(s), the developing solution containing, as the main component, an organic solvent having an SP value of 7.5 to 11.5 (cal/cm3)1/2 and a vapor pressure at 25° C. that is less than 2.1 kPa, or benzene which may be substituted with an alkyl group, an alkoxy group or a halogen atom.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: June 16, 2015
    Assignees: Riken, Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Shigenori Fujikawa, Harumi Hayakawa, Takahiro Senzaki, Ken Miyagi
  • Patent number: 9051648
    Abstract: A method of producing a substrate provided with a metal nanostructure on the surface thereof, including: forming a layer containing a block copolymer having a plurality of polymers bonded on a surface of a substrate, and subjecting the layer to phase separation, selectively removing a phase of at least one polymer of the plurality of copolymers constituting the block copolymer from the layer to expose part of the surface of the substrate, and allowing a metal ion to come into contact with the exposed surface of the substrate to effect an electrochemical reaction between the surface of the substrate and the metal ion, thereby depositing a metal on the surface of the substrate; and a substrate provided with a metal nanostructure on the surface thereof produced by the same method.
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: June 9, 2015
    Assignees: Riken, Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Shigenori Fujikawa, Mari Koizumi, Takahiro Senzaki, Takahiro Dazai, Ken Miyagi
  • Patent number: 9029262
    Abstract: A method of forming a contact hole pattern, including: a block copolymer layer forming step in which a layer containing a block copolymer having a plurality of blocks bonded is formed on a substrate having on a surface thereof a thin film with a hole pattern formed, so as to cover the thin film; a phase separation step in which the layer containing the block copolymer is subjected to phase separation; a selective removing step in which phase of at least one block of the plurality of blocks constituting the block copolymer is removed, wherein hole diameter of the hole pattern formed on the thin film is 0.8 to 3.1 times period of the block copolymer, and in the layer forming step, thickness between upper face of the thin film and surface of the layer containing the block copolymer is 70% or less of thickness of the thin film.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: May 12, 2015
    Assignees: Tokyo Ohka Kogyo Co., Ltd., Riken
    Inventors: Takahiro Senzaki, Ken Miyagi, Shigenori Fujikawa
  • Patent number: 9029073
    Abstract: A undercoat agent used for performing phase separation of a layer formed on a substrate and containing a block copolymer having a plurality of blocks bonded, wherein the undercoat agent contains a resin component, the resin component is formed from a structural unit having an aromatic ring and a structural unit not having an aromatic ring, and the resin component has a group that can interact with the substrate, and also has a 3 to 7-membered, ether-containing cyclic group.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: May 12, 2015
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Takahiro Senzaki, Ken Miyagi, Kenichiro Miyashita