Patents by Inventor Kengo Mitose
Kengo Mitose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11387581Abstract: The present disclosure relates to an electric wire connection structure including one or more copper-based conductor covered electric wires having a copper-based conductor covered part and exposed part; and one or more aluminum-based conductor covered electric wires having an aluminum-based conductor covered part and exposed part. An ultrasonic joint part is provided at a conductor stacked part in which the copper-based conductor exposed part and the aluminum-based conductor exposed part are superposed. A total contacting length L which is a summed length of a part at which the copper-based conductor exposed part and the aluminum-based conductor exposed part contact and a summed length x of a contour line of a space S formed at a part at which the copper-based conductor exposed part and the aluminum-based conductor exposed part are separate in a joint interface of the ultrasonic joint part satisfy a relational expression of (x/L)×100?10% based on cross-section observation.Type: GrantFiled: December 19, 2019Date of Patent: July 12, 2022Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Sho Yoshida, Akira Tachibana, Kengo Mitose
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Patent number: 10998108Abstract: An electrical contact material (10) having: a conductive substrate (1) formed from copper or a copper alloy; a first intermediate layer (2) provided on the conductive substrate (1); a second intermediate layer (3) provided on the first intermediate layer (2); and an outermost layer (4) formed from tin or a tin alloy and provided on the second intermediate layer (3), wherein the first intermediate layer (2) is constructed as one layer of grains extending from the conductive substrate (1) side to the second intermediate layer (3) side, and wherein, in the first intermediate layer (2), the density of grain boundaries (5b) extending in a direction in which the angle formed by the grain boundary in interest and the interface between the conductive substrate and the first intermediate layer is 45° or greater, is 4 ?m/?m2 or less; a method of producing the same; and a terminal.Type: GrantFiled: November 29, 2016Date of Patent: May 4, 2021Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Yoshikazu Okuno, Yoshiaki Kobayashi, Tatsuya Nakatsugawa, Kengo Mitose, Akira Tachibana, Shingo Kawata
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Patent number: 10626483Abstract: A copper alloy wire rod has a chemical composition comprising Ag: 0.1 to 6.0 mass % and P: 0 to 20 mass ppm, the balance being copper with inevitable impurities. In a cross section parallel to a longitudinal direction of the wire rod, a number density of second phase particles each having an aspect ratio of greater than or equal to 1.5 and a size in a direction perpendicular to the longitudinal direction of the wire rod of less than or equal to 200 nm is greater than or equal to 1.4 particles/?m2.Type: GrantFiled: July 26, 2018Date of Patent: April 21, 2020Assignee: Furukawa Electric Co., Ltd.Inventors: Shigeki Sekiya, Hidemichi Fujiwara, Kengo Mitose
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Patent number: 10586626Abstract: A copper alloy wire rod having an alloy composition containing 0.5 to 6.0% by mass of Ag, 0 to 1.0% by mass of Mg, 0 to 1.0% by mass of Cr, and 0 to 1.0% by mass of Zr, with the balance being Cu and inevitable impurities, wherein an average closest particle distance of second phase particles having a particle size of 200 nm or less is 580 nm or less in a cross section perpendicular to a longitudinal direction of the wire rod.Type: GrantFiled: December 28, 2018Date of Patent: March 10, 2020Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Shigeki Sekiya, Kengo Mitose
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Patent number: 10574012Abstract: A rotatable connector device includes a stationary member, a rotatable member rotatably attached thereto, and a flat cable housed in an annular space between the stationary and rotatable members. One end of the flat cable is connected to a stationary-side connector fixed to the stationary member, and another end of the flat cable is connected to a rotating-side connector fixed to the rotatable member. The flat cable includes a folded-back portion bent and folded back at a middle section in a longitudinal direction thereof. The flat cable includes a predetermined number of conductor/conductors each comprising a copper alloy and wound up or rewound with bending kept at the folded-back portion. Each conductor satisfies Y?14.175X2?249.35X+1406.9 for a bending radius of 4 to 8 mm, where X denotes bending radius, and Y denotes 0.2% yield stress, and has an electrical conductivity of 50% IACS or greater.Type: GrantFiled: April 19, 2018Date of Patent: February 25, 2020Assignees: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10553327Abstract: An aluminum alloy conductor wire has a composition comprising Mg: 0.1-1.0 mass %, Si: 0.1-1.20 mass %, Fe: 0.01-1.40 mass %, Zr: 0.01-0.50 mass %, Ti: 0-0.100 mass %, B: 0-0.030 mass %, Cu: 0-1.00 mass %, Ag: 0-0.50 mass %, Au: 0-0.50 mass %, Mn: 0-1.00 mass %, Cr: 0-1.00 mass %, Hf: 0-0.50 mass %, V: 0-0.50 mass %, Sc: 0-0.50 mass %, Co: 0-0.50 mass %, Ni: 0-0.50 mass %, and the balance: Al and inevitable impurities, where Ti, B, Cu, Ag, Au, Mn, Cr, Hf, V, Sc, Co and Ni are arbitrary additive components of which at least one component may be contained or none of the components may be contained. A density of a compound having a particle size of 0.5-5.0 ?m and containing Fe is 1 to 300 particles/10000 ?m2. Mg/Si ratio, which is a ratio of Mg in mass % to Si in mass %, is greater than 1.Type: GrantFiled: December 19, 2017Date of Patent: February 4, 2020Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Sho Yoshida, Ryosuke Matsuo, Shigeki Sekiya, Kengo Mitose
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Patent number: 10522268Abstract: A rolled copper foil comprises one of copper and a copper alloy. The rolled copper foil has a rolled surface and two side surfaces adjacent to the rolled surface. Each of the side surfaces being a non-sheared surface that is not a sheared surface. An area ratio of crystal grains oriented at a deviation angle of less than or equal to 13° from Cube orientation is greater than or equal to 6%.Type: GrantFiled: September 29, 2016Date of Patent: December 31, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10516245Abstract: A method of manufacturing a terminal comprising, in the following order, preparing a sheet material comprising 0.005 mass %-3.000 mass % in total of at least one element selected from Mg, Si, Cu, Zn, Mn, Ni, Cr and Zr, the balance being Al and incidental impurities, performing solution heat treatment by heating the sheet material, cold rolling the solution heat treated sheet material, forming a metal coating layer over a part of or an entirety of the cold-rolled sheet material, the metal coating layer being composed primarily of Sn, Cr, Cu, Zn, Au or Ag, or an alloy composed primarily thereof, forming a developed terminal material by punching the sheet material into a developed view geometry of a terminal, forming the developed terminal material into a terminal, and performing an aging treatment on the terminal at 150-190° C. for 60-600 minutes.Type: GrantFiled: September 2, 2016Date of Patent: December 24, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10483014Abstract: A rolled copper foil comprises one of copper and a copper alloy. The rolled copper foil has a rolled surface and two side surfaces adjacent to the rolled surface. Each of the side surfaces being a non-sheared surface that is not a sheared surface. An area ratio of crystal grains oriented at a deviation angle of less than or equal to 13° from Cube orientation is greater than or equal to 6%.Type: GrantFiled: September 29, 2016Date of Patent: November 19, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10439347Abstract: A rectangular rolled copper foil includes copper or a copper alloy having a 0.2% yield strength of greater than or equal to 250 MPa. In a cross section perpendicular to a rolling direction, an area ratio of crystal grains oriented at a deviation angle of less than or equal to 12.5° from a Cube orientation is greater than or equal to 8%.Type: GrantFiled: September 27, 2017Date of Patent: October 8, 2019Assignees: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10418142Abstract: The present disclosure provides an aluminum alloy wire or the like which can secure a high conductivity and a moderately low yield strength, and realize both a high elongation and a moderate tensile strength. An aluminum alloy wire of the present disclosure contains 0.10 to 1.00% by mass of Mg, 0.10 to 1.20% by mass of Si, 0.10 to 1.40% by mass of Fe, 0 to 0.10% by mass of Ti, 0 to 0.030% by mass of B, 0 to 1.00% by mass of Cu, 0 to 1.00% by mass of Mn, 0 to 1.00% by mass of Cr, 0 to 0.50% by mass of Zr, and 0 to 0.50% by mass of Ni, the balance being Al and 0.30% by mass or less of impurities. Coarse crystal grains are present in a vertical cross-sectional structure of the wire taken in a lengthwise direction of the wire. The greatest grain size of the coarse crystal grains as measured in the lengthwise direction of the wire is equal to or greater than a diameter of the wire.Type: GrantFiled: December 31, 2018Date of Patent: September 17, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Sho Yoshida, Kengo Mitose, Shigeki Sekiya
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Patent number: 10388427Abstract: A flat cable includes a predetermined number of conductors, a pair of insulating films disposed in such a manner as to sandwich the predetermined number of conductors, and an adhesive layer provided between the pair of insulating films. The conductors each satisfies Y?1.2×t×E/(2X?t) within a range of bending radius of 4 mm to 8 mm, where X (mm) denotes bending radius, Y (MPa) denotes 0.2% yield stress, t (mm) denotes thickness, and E (MPa) denotes Young's modulus. The conductors each has an electrical conductivity of greater than or equal to 50% IACS.Type: GrantFiled: April 19, 2018Date of Patent: August 20, 2019Assignee: Furukawa Electric Co., Ltd.Inventors: Ryosuke Matsuo, Kengo Mitose
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Publication number: 20190139669Abstract: A copper alloy wire rod having an alloy composition containing 0.5 to 6.0% by mass of Ag, 0 to 1.0% by mass of Mg, 0 to 1.0% by mass of Cr, and 0 to 1.0% by mass of Zr, with the balance being Cu and inevitable impurities, wherein an average closest particle distance of second phase particles having a particle size of 200 nm or less is 580 nm or less in a cross section perpendicular to a longitudinal direction of the wire rod.Type: ApplicationFiled: December 28, 2018Publication date: May 9, 2019Applicant: Furukawa Electric Co., Ltd.Inventors: Shigeki Sekiya, Kengo Mitose
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Patent number: 10242762Abstract: A copper alloy wire rod containing Ag: 0.5 wt % or more and 6 wt % or less and the balance including inevitable impurities and Cu, in which, on a cross section parallel to a longitudinal direction of the copper alloy wire rod, within a range observed with a visual field of 1.7 ?m in a direction perpendicular to the longitudinal direction and 2.3 ?m in a direction parallel to the longitudinal direction, the copper alloy wire rod has at least one rectangular range that is a rectangular range having a width perpendicular to the longitudinal direction of 0.2 ?m and a length parallel to the longitudinal direction of 2.3 ?m and entirely includes five or more second phase particles containing Ag and having a maximum length in the longitudinal direction of less than 300 nm.Type: GrantFiled: July 11, 2018Date of Patent: March 26, 2019Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Shigeki Sekiya, Kengo Mitose
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Publication number: 20180371580Abstract: A copper alloy wire rod has a chemical composition comprising Ag: 0.1 to 6.0 mass % and P: 0 to 20 mass ppm, the balance being copper with inevitable impurities. In a cross section parallel to a longitudinal direction of the wire rod, a number density of second phase particles each having an aspect ratio of greater than or equal to 1.5 and a size in a direction perpendicular to the longitudinal direction of the wire rod of less than or equal to 200 nm is greater than or equal to 1.4 particles/?m2.Type: ApplicationFiled: July 26, 2018Publication date: December 27, 2018Applicant: Furukawa Electric Co., Ltd.Inventors: Shigeki Sekiya, Hidemichi Fujiwara, Kengo Mitose
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Patent number: 10096394Abstract: An aluminum alloy wire rod having a composition including Mg: 0.10-1.00 mass %, Si: 0.10-1.00 mass %, Fe: 0.01-1.40 mass %, Ti: 0-0.100 mass %, B: 0-0.030 mass %, Cu: 0-1.00 mass %, Ag: 0-0.50 mass %, Au: 0-0.50 mass %, Mn: 0-1.00 mass %, Cr: 0-1.00 mass %, Zr: 0-0.50 mass %, Hf: 0-0.50 mass %, V: 0-0.50 mass %, Sc: 0-0.50 mass %, Sn: 0-0.50 mass %, Co: 0-0.50 mass %, Ni: 0-0.50 mass %, and the balance: Al and inevitable impurities, wherein a ratio of (standard deviation of crystal grain size of the aluminum alloy wire rod)/(average crystal grain size of the aluminum alloy wire rod) is less than or equal to 0.57, and a ratio of (diameter of the aluminum alloy wire rod)/(average crystal grain size of the aluminum alloy wire rod) is greater than or equal to 10.Type: GrantFiled: May 17, 2017Date of Patent: October 9, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Shigeki Sekiya, Sho Yoshida, Kengo Mitose
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Patent number: 10090079Abstract: A covered wire includes a wire including a metal, a covering layer provided at a periphery of the wire, and inclusions including at least one of a metal and a metal oxide. The inclusions are provided between the wire and the covering layer or in the covering layer, and an average size of each of the inclusions is less than a thickness of the covering layer.Type: GrantFiled: April 21, 2017Date of Patent: October 2, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS, INC.Inventors: Sho Yoshida, Kengo Mitose, Shigeki Sekiya
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Publication number: 20180247734Abstract: A flat cable includes a predetermined number of conductors, a pair of insulating films disposed in such a manner as to sandwich the predetermined number of conductors, and an adhesive layer provided between the pair of insulating films. The conductors each satisfies Y?1.2×t×E/(2X?t) within a range of bending radius of 4 mm to 8 mm, where X (mm) denotes bending radius, Y (MPa) denotes 0.2% yield stress, t (mm) denotes thickness, and E (MPa) denotes Young's modulus. The conductors each has an electrical conductivity of greater than or equal to 50% IACS.Type: ApplicationFiled: April 19, 2018Publication date: August 30, 2018Applicants: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.Inventors: Ryosuke Matsuo, Kengo Mitose
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Publication number: 20180241165Abstract: A rotatable connector device includes a stationary member, a rotatable member rotatably attached thereto, and a flat cable housed in an annular space between the stationary and rotatable members. One end of the flat cable is connected to a stationary-side connector fixed to the stationary member, and another end of the flat cable is connected to a rotating-side connector fixed to the rotatable member. The flat cable includes a folded-back portion bent and folded back at a middle section in a longitudinal direction thereof. The flat cable includes a predetermined number of conductor/conductors each comprising a copper alloy and wound up or rewound with bending kept at the folded-back portion. Each conductor satisfies Y?14.175X2?249.35X+1406.9 for a bending radius of 4 to 8 mm, where X denotes bending radius, and Y denotes 0.2% yield stress, and has an electrical conductivity of 50% IACS or greater.Type: ApplicationFiled: April 19, 2018Publication date: August 23, 2018Applicants: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.Inventors: Ryosuke Matsuo, Kengo Mitose
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Patent number: 10033146Abstract: A method of manufacturing an electrical wire connecting structure in which a terminal having a tube-shaped portion and a conductor portion of a covered electrical wire are crimped at the tube-shaped portion, and the tube-shaped portion has a conductor crimping portion corresponding to the conductor portion, and a cover crimping portion corresponding to a cover portion of the covered electrical wire, the method comprising the steps of a) forming the tube-shaped portion, b) inserting the covered electrical wire into a corresponding space, c) crimping a welded portion of the conductor, and d) compressing the cover crimping portion.Type: GrantFiled: February 24, 2016Date of Patent: July 24, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.Inventors: Akira Tachibana, Kengo Mitose, Kyota Susai, Takao Tateyama, Yukihiro Kawamura, Takashi Tonoike, Masakazu Kozawa, Takuro Yamada