Abstract: A jaw member, end effector assembly including the jaw member and an ultrasonic blade, and an ultrasonic surgical instrument including the end effector assembly are provided. The jaw member includes a structural body and a jaw liner. The structural body includes a pair of proximal flanges and an elongated distal portion extending distally from the proximal flanges. The elongated distal portion includes spaced-apart side rails defining an elongated opening therebetween and interconnected at distal ends thereof via a distal cap. The jaw liner is engaged within the elongated opening and includes a base and first and second arms extending from the base. Each arm defines an inwardly-angled tissue contacting surface. The jaw liner defines a jaw liner compliance feature extending longitudinally therealong between the inwardly-angled tissue-contacting surfaces of the first and second arms to facilitate outward deflection of the first and second arms relative to one another.

Abstract: An ultrasonic transducer and generator (TAG) assembly of a surgical instrument includes generator components and transducer components. The generator components are disposed within a first cavity cooperatively defined by a body portion and a cover. The generator components are covered in a thermally insulative material. The transducer components are disposed within a second cavity cooperatively defined by a proximal housing and a spinner housing.

Abstract: An end effector assembly for an electrosurgical instrument includes a pair of opposing jaw members each including a jaw housing supporting an electrically conductive tissue engaging surface thereon. The jaw members are movable relative to one another to grasp tissue therebetween. A thermal cutting element is operatively associated with the electrically conductive tissue engaging surface of one jaw member and is independently activatable relative to the electrically conductive tissue engaging surfaces. The thermal cutting element is selectively moveable in a first direction relative to the electrically conductive tissue engaging surface along a transverse axis perpendicular to a longitudinal axis defined through the jaw member and is selectively moveable in a second direction along the longitudinal axis to extend relative to a distal end of the jaw member.

Abstract: An end effector assembly for an electrosurgical instrument includes a pair of opposing jaw members each having a jaw housing supporting an electrically conductive tissue engaging surface thereon. The electrically conductive tissue engaging surfaces are disposed in opposition relative to one another. The jaw members are movable relative to one another to grasp tissue therebetween and are connect to an electrosurgical energy source. A thermal cutting element is disposed in one of the electrically conductive tissue engaging surfaces and is independently activatable relative to the electrically conductive tissue engaging surfaces. The thermal cutting element is exposed along the length of the electrically conductive tissue engaging surface and includes an exposed distal end extending through a distal end of the jaw housing. The thermal cutting element includes a scallop defined proximal to the exposed distal end thereof configured to facilitate tissue scoring upon movement and activation thereof.

Abstract: An end effector assembly for an electrosurgical instrument includes a pair of opposing jaw members each having a jaw housing supporting an electrically conductive tissue engaging surface thereon. The tissue engaging surfaces are disposed in opposition relative to one another and one or both of the jaw members are movable relative to one another to grasp tissue therebetween. First, second and third thermal cutting elements are disposed on one or both of the tissue engaging surfaces. Each thermal cutting element is independently activatable (or activatable in pairs) relative to the tissue engaging surfaces and each thermal cutting element connects to an electrosurgical energy source. The first thermal cutting element is exposed along the length of the tissue engaging surface, the second thermal cutting element surrounds the distal tip of the jaw member and the third thermal cutting element is disposed on the back of the jaw housing.

Abstract: A bipolar forceps includes a mechanical forceps including first and second shafts each having a jaw member extending from a distal end thereof and a handle disposed at a proximal end thereof for effecting movement of the jaw members relative to one another about a pivot. A disposable housing is configured to releasably couple to at least one of the shafts and an electrode assembly is associated with the disposable housing. The electrode assembly includes electrodes releasably coupleable to the jaw members. At least one of the electrodes includes a knife channel configured to receive a knife blade therethrough to cut tissue grasped between the jaw members. A switch is configured to initiate delivery of electrosurgical energy from the source of electrosurgical energy to the electrodes. An actuation mechanism is configured to selectively advance the knife blade through the knife channel to cut tissue.

Abstract: A method of testing a jaw force of an ultrasonic surgical instrument includes securing a blade of an end effector of the ultrasonic surgical instrument, clamping a jaw member of the end effector against the blade such that a sensor is received within a notch of the jaw member of the end effector, and measuring the jaw force of the end effector using the sensor.

Abstract: An end effector assembly for an electrosurgical instrument includes a pair of opposing jaw members each having a jaw housing supporting an electrically conductive tissue engaging surface thereon disposed in opposition relative to one another. The electrically conductive tissue engaging surfaces are adapted to connect to an electrosurgical energy source. A thermal cutting element is disposed the electrically conductive tissue engaging surface and is independently activatable relative to the electrically conductive tissue engaging surfaces and is adapted to connect to the electrosurgical energy source. The thermal cutting element is exposed along the length of the electrically conductive tissue engaging surface and includes an exposed distal end extending through a distal end of the jaw housing. The exposed distal end of the thermal cutting element is configured to facilitate tissue dissection upon activation thereof.

Abstract: An electrosurgical instrument including an end effector assembly having first and second jaw members and at least first and second thermal cutting elements. Each of the first and second jaw members includes an electrically conductive tissue contacting surface. At least one of the first or second jaw members is movable relative to the other from a spaced apart position to an approximated position to grasp tissue between the tissue contacting surfaces. The first and second jaw members are adapted to connect to a source of energy for electrosurgically treating tissue grasped between the tissue contacting surfaces. Each of the first and second thermal cutting elements is disposed on or within one of the first or second jaw members and adapted to connect to a source of energy for thermally treating tissue.

Abstract: A jaw member for a surgical instrument includes a jaw housing and a first electrically conductive material deposited atop the jaw housing. An electrical wire is operably associated with the jaw housing and includes an exposed, electrically conductive tip. The exposed, electrically conductive tip is disposed atop the first electrically conductive material. A second electrically conductive material is deposited atop the exposed, electrically conductive tip to secure the exposed, electrically conductive tip in electrical contact with the first electrically conductive material.

Abstract: An electrosurgical instrument end effector has first and second jaw members each including an electrically conductive tissue-contacting surface. The first and second jaw members are configured to grasp and electrosurgically treat tissue between the tissue-contacting surfaces. A thermal cutting element includes a body portion extending along the tissue-contacting surface of the second jaw member and a distal probe portion extending distally therefrom. The distal probe portion extends distally beyond a distal-most extent of the second jaw member, has a free end distally-spaced from this distal-most extent, and is exposed about the entire outer periphery thereof between the distal-most extent the free end. The body portion of the thermal cutting element is energizable for thermally treating tissue grasped between the tissue-contacting surfaces, while the distal probe portion of the thermal cutting element is energizable for thermally treating tissue positioned distally of the first and second jaw members.

Abstract: A surgical instrument includes a housing, an end effector including a clamp jaw, a drive member extending distally from the housing, and a clamp lever pivotably coupled to the housing. The drive member is operably coupled to the clamp jaw such that translation of the drive member pivots the clamp jaw from an open position towards a clamping position. The clamp lever is operably coupled to the drive member via a rigid slider. The clamp jaw is configured to provide a jaw force to clamped tissue, measured at about 0.192 inches from a distal end of the clamp jaw, of from about 1 lbf to about 8 lbf in response to a full actuation of the clamp lever.

Abstract: A jaw member for use with a surgical instrument includes a support base, a jaw liner, and a jaw overmold. The support base has a proximal portion configured to be pivotably coupled to a surgical instrument, and a distal portion. The support base defines a channel that extends longitudinally between the proximal and distal portions and an aperture disposed in communication with the channel. The jaw liner includes an elongate body configured for receipt in the channel of the support base, and a projection extending from the elongate body and configured for receipt in the aperture of the support base. The jaw overmold overlaps at least a portion of the support base and the jaw liner to fix the jaw liner to the support base.

Abstract: An ultrasonic transducer and generator (TAG) assembly of a surgical instrument includes generator components and transducer components. The generator components are disposed within a first cavity cooperatively defined by a body portion and a cover. The generator components are covered in a thermally insulative material. The transducer components are disposed within a second cavity cooperatively defined by a proximal housing and a spinner housing.

Abstract: A jaw member of an electrosurgical instrument includes an insulative spacer including a face and defining first and second elongated recesses on either side of the face, first and second cleats disposed at least partially within the first and second elongated recesses, respectively, a structural frame, and a tissue treating plate. The structural frame is configured to receive at least a portion of the insulative spacer therein such that first and second elongated sides of the structural frame at least partially overlap the first and second cleats, respectively. The first and second elongated sides are engaged with the first and second cleats, respectively, to thereby secure the insulative spacer relative to the structural frame with the face exposed. The tissue treating plate is disposed on the face of the insulative spacer and is adapted to connect to a source of energy to treat tissue therewith.

Abstract: An ultrasonic transducer and generator (TAG) assembly of a surgical instrument includes generator components and transducer components. The generator components are disposed within a first cavity cooperatively defined by a body portion and a cover. The generator components are covered in a thermally insulative material. The transducer components are disposed within a second cavity cooperatively defined by a proximal housing and a spinner housing.

Abstract: A surgical instrument includes a housing, an end effector including a clamp jaw, a drive member extending distally from the housing, and a clamp lever pivotably coupled to the housing. The drive member is operably coupled to the clamp jaw such that translation of the drive member pivots the clamp jaw from an open position towards a clamping position. The clamp lever is operably coupled to the drive member via a rigid slider. The clamp jaw is configured to provide a jaw force to clamped tissue, measured at about 0.192 inches from a distal end of the clamp jaw, of from about 1 lbf to about 8 lbf in response to a full actuation of the clamp lever.

Abstract: An ultrasonic surgical instrument includes a housing, a waveguide extending from the housing to a blade, a clamp jaw pivotable relative to the blade to clamp tissue, a drive member extending from the housing to the end effector and operably coupled to the clamp jaw such that translation of the drive member pivots the clamp jaw to exert a jaw force on the clamped tissue, a rigid slider operably coupled to the drive member such that translation of the rigid slider results in corresponding translation of the drive member, and a clamp lever. The clamp lever is actuatably coupled to the housing and operably coupled to the rigid slider such that a full actuation of the clamp lever translates the rigid slider and the drive member to thereby pivot the clamp jaw from the open position towards the clamping position with substantially no dampening of the jaw force.

Abstract: An ultrasonic surgical instrument includes a housing, an ultrasonic transducer assembly, and a waveguide. The ultrasonic transducer assembly extends through a proximal opening into the housing and includes a horn disposed within the housing defining a first engagement member. The ultrasonic transducer assembly further includes an inner housing extending through the proximal opening and an outer knob disposed externally of the housing and slidably positioned about the inner housing in fixed rotational orientation relative thereto. The outer knob is selectively translatable relative to the inner housing from a proximal, unlocked position and a distal, locked position to rotationally lock the ultrasonic transducer relative to the housing. The waveguide defines a blade at a distal end and a second engagement member at a proximal end. The second engagement member is configured to releasably engage the first engagement member to thereby engage the waveguide with the ultrasonic transducer assembly.

Abstract: An electrosurgical instrument includes a housing having a handle and an elongated shaft extending therefrom supporting an end effector assembly. The end effector assembly includes first and second jaw members each having a jaw housing and an electrically conductive tissue engaging surface. The first jaw member includes a U-shaped proximal flange that defines a cuff having sides configured to support a pivot and also that define cradles for securing a pivot bar. The second jaw member defines a U-shaped cuff for receiving the proximal flange the first jaw member. The cuff includes sides that define cradles for supporting the pivot thereon through the range of motion between first and second jaw members.