Abstract: A surgical instrument includes a housing, an end effector including a clamp jaw, a drive member extending distally from the housing, and a clamp lever pivotably coupled to the housing. The drive member is operably coupled to the clamp jaw such that translation of the drive member pivots the clamp jaw from an open position towards a clamping position. The clamp lever is operably coupled to the drive member via a rigid slider. The clamp jaw is configured to provide a jaw force to clamped tissue, measured at about 0.192 inches from a distal end of the clamp jaw, of from about 1 lbf to about 8 lbf in response to a full actuation of the clamp lever.

Abstract: An ultrasonic surgical instrument includes a housing, a waveguide extending from the housing to a blade, a clamp jaw pivotable relative to the blade to clamp tissue, a drive member extending from the housing to the end effector and operably coupled to the clamp jaw such that translation of the drive member pivots the clamp jaw to exert a jaw force on the clamped tissue, a rigid slider operably coupled to the drive member such that translation of the rigid slider results in corresponding translation of the drive member, and a clamp lever. The clamp lever is actuatably coupled to the housing and operably coupled to the rigid slider such that a full actuation of the clamp lever translates the rigid slider and the drive member to thereby pivot the clamp jaw from the open position towards the clamping position with substantially no dampening of the jaw force.

Abstract: An ultrasonic surgical instrument includes a housing, an ultrasonic transducer assembly, and a waveguide. The ultrasonic transducer assembly extends through a proximal opening into the housing and includes a horn disposed within the housing defining a first engagement member. The ultrasonic transducer assembly further includes an inner housing extending through the proximal opening and an outer knob disposed externally of the housing and slidably positioned about the inner housing in fixed rotational orientation relative thereto. The outer knob is selectively translatable relative to the inner housing from a proximal, unlocked position and a distal, locked position to rotationally lock the ultrasonic transducer relative to the housing. The waveguide defines a blade at a distal end and a second engagement member at a proximal end. The second engagement member is configured to releasably engage the first engagement member to thereby engage the waveguide with the ultrasonic transducer assembly.

Abstract: An electrosurgical instrument includes a housing having a handle and an elongated shaft extending therefrom supporting an end effector assembly. The end effector assembly includes first and second jaw members each having a jaw housing and an electrically conductive tissue engaging surface. The first jaw member includes a U-shaped proximal flange that defines a cuff having sides configured to support a pivot and also that define cradles for securing a pivot bar. The second jaw member defines a U-shaped cuff for receiving the proximal flange the first jaw member. The cuff includes sides that define cradles for supporting the pivot thereon through the range of motion between first and second jaw members.

Abstract: A surgical instrument includes an elongated body operably connected to a jaw member and a blade. The elongated body includes an inner tube and an outer tube configured to move laterally with respect to one another. A drive arm has a first end engaged to the outer tube and a second end pivotably coupled to the jaw member configured to move laterally in tandem with the outer tube such that motion of the outer tube in a first direction pulls the jaw member away from the blade, and motion of the outer tube in a second direction pushes the jaw member towards the blade. The drive arm includes a semi-rigid material configured to flex when compressed, such that flexion of the drive arm can offload excess force exerted by the outer tube on the jaw member.

Abstract: A surgical instrument includes an elongated body operably connected to a jaw member and a blade. The elongated body includes an inner tube and an outer tube configured to move laterally with respect to one another. A drive arm has a first end engaged to the outer tube and a second end pivotably coupled to the jaw member configured to move laterally in tandem with the outer tube such that motion of the outer tube in a first direction pulls the jaw member away from the blade, and motion of the outer tube in a second direction pushes the jaw member towards the blade. The drive arm includes a semi-rigid material configured to flex when compressed, such that flexion of the drive arm can offload excess force exerted by the outer tube on the jaw member.

Abstract: A tissue resection device includes a handpiece and an end effector assembly extending distally from the handpiece. The end effector assembly includes an outer shaft defining a longitudinal axis and including a window defined therethrough towards a distal end thereof. The end effector assembly further includes an inner member rotationally disposed within the outer shaft. The inner member includes a proximal body portion and a distal cutting portion. The proximal body portion is coaxially disposed on the longitudinal axis and rotatable thereabout. The distal cutting portion includes an offset portion that is radially offset from the longitudinal axis and is configured to orbit about the longitudinal axis. At least a portion of the distal cutting portion is a thermal cutting element configured to heat in response to application of electrical energy thereto.

Abstract: A jaw member for a surgical instrument includes a structural body including a proximal flange portion and an elongated distal portion extending distally from the proximal flange portion. The elongated distal portion includes a base and first and second sidewalls extending from either side of the base along at least a portion of a length of the elongated distal portion. A jaw liner is engaged with the base of the elongated distal portion and defines a tissue-contacting surface. The first and second sidewalls extend beyond the tissue-contacting surface of the jaw liner and are configured to facilitate gripping tissue between the structural body and an opposed structure. A surgical instrument including such a jaw member is also provided.

Abstract: A bipolar forceps includes a mechanical forceps including first and second shafts each having a jaw member extending from a distal end thereof and a handle disposed at a proximal end thereof for effecting movement of the jaw members relative to one another about a pivot. A disposable housing is configured to releasably couple to at least one of the shafts and an electrode assembly is associated with the disposable housing. The electrode assembly includes electrodes releasably coupleable to the jaw members. At least one of the electrodes includes a knife channel configured to receive a knife blade therethrough to cut tissue grasped between the jaw members. A switch is configured to initiate delivery of electrosurgical energy from the source of electrosurgical energy to the electrodes. An actuation mechanism is configured to selectively advance the knife blade through the knife channel to cut tissue.

Abstract: A jaw member for use with a surgical instrument includes a support base, a jaw liner, and an elongated plate. The support base defines a cavity therein configured for receipt of the jaw liner. The elongated plate is configured to be seated in the cavity of the support base adjacent the jaw liner to secure the jaw liner relative to the support base.

Abstract: A method of testing a jaw force of an ultrasonic surgical instrument includes securing a blade of an end effector of the ultrasonic surgical instrument, clamping a jaw member of the end effector against the blade such that a sensor is received within a notch of the jaw member of the end effector, and measuring the jaw force of the end effector using the sensor.

Abstract: A removable component configured for insertion into an internal compartment of a surgical instrument is provided including a housing defining first and second ends, a grasping member, and a biasing member. The grasping member is operably coupled to the housing at the second end thereof and is movable relative to the housing between a presented position, wherein at least a portion of the grasping member is spaced-apart from the second end of the housing, and a stored position, wherein the grasping member is approximated relative to the second end of the housing. The biasing member is disposed between the grasping member and the second end of the housing and is configured to bias the grasping member towards the presented position. Systems including a surgical instrument and such a removable component and methods of assembling a surgical instrument using the same are also provided.

Abstract: A bipolar forceps includes a mechanical forceps including first and second shafts each having a jaw member extending from a distal end thereof and a handle disposed at a proximal end thereof for effecting movement of the jaw members relative to one another about a pivot. A disposable housing is configured to releasably couple to at least one of the shafts and an electrode assembly has electrodes releasably coupleable to the jaw members and adapted to connect to a source of electrosurgical energy to allow selective conduction of electrosurgical energy through tissue held therebetween to effect a tissue seal. An electrically conductive cutting element is disposed on at least one of the electrodes and is adapted to connect to the source of electrosurgical energy to allow selective conduction of electrosurgical energy through tissue held between the electrodes to effect a tissue cut.

Abstract: A method of assembling an electrosurgical instrument includes coupling first and second shafts to each other about a pivot. Each of the shafts has an interior side facing the other shaft and an exterior side opposite the interior side. The method also includes disposing a knife blade at least partially through a passageway defined through the pivot from the exterior side of the first shaft and coupling a knife actuation mechanism to the first shaft from the exterior side of the first shaft. The knife actuation mechanism is configured to move the knife blade through the passageway.

Abstract: A surgical instrument includes an elongated body operably connected to a jaw member and a blade. The elongated body includes an inner tube and an outer tube configured to move laterally with respect to one another. A drive arm has a first end engaged to the outer tube and a second end pivotably coupled to the jaw member configured to move laterally in tandem with the outer tube such that motion of the outer tube in a first direction pulls the jaw member away from the blade, and motion of the outer tube in a second direction pushes the jaw member towards the blade. The drive arm includes a semi-rigid material configured to flex when compressed, such that flexion of the drive arm can offload excess force exerted by the outer tube on the jaw member.

Abstract: A jaw member, end effector assembly including the jaw member and an ultrasonic blade, and an ultrasonic surgical instrument including the end effector assembly are provided. The jaw member includes a structural body and a jaw liner. The structural body includes a pair of proximal flanges and an elongated distal portion extending distally from the proximal flanges. The elongated distal portion includes spaced-apart side rails defining an elongated opening therebetween and interconnected at distal ends thereof via a distal cap. The jaw liner is engaged within the elongated opening and includes a base and first and second arms extending from the base. Each arm defines an inwardly-angled tissue contacting surface. The jaw liner defines a jaw liner compliance feature extending longitudinally therealong between the inwardly-angled tissue-contacting surfaces of the first and second arms to facilitate outward deflection of the first and second arms relative to one another.

Abstract: A jaw member for use with a surgical instrument includes a support base, a jaw liner, and a jaw overmold. The support base has a proximal portion configured to be pivotably coupled to a surgical instrument, and a distal portion. The support base defines a channel that extends longitudinally between the proximal and distal portions and an aperture disposed in communication with the channel. The jaw liner includes an elongate body configured for receipt in the channel of the support base, and a projection extending from the elongate body and configured for receipt in the aperture of the support base. The jaw overmold overlaps at least a portion of the support base and the jaw liner to fix the jaw liner to the support base.

Abstract: An ultrasonic surgical instrument includes a housing, an ultrasonic transducer assembly, and a waveguide. The ultrasonic transducer assembly extends through a proximal opening into the housing and includes a horn disposed within the housing defining a first engagement member. The ultrasonic transducer assembly further includes an inner housing extending through the proximal opening and an outer knob disposed externally of the housing and slidably positioned about the inner housing in fixed rotational orientation relative thereto. The outer knob is selectively translatable relative to the inner housing from a proximal, unlocked position and a distal, locked position to rotationally lock the ultrasonic transducer relative to the housing. The waveguide defines a blade at a distal end and a second engagement member at a proximal end. The second engagement member is configured to releasably engage the first engagement member to thereby engage the waveguide with the ultrasonic transducer assembly.

Abstract: An ultrasonic transducer and generator (TAG) assembly of a surgical instrument includes generator components and transducer components. The generator components are disposed within a first cavity cooperatively defined by a body portion and a cover. The generator components are covered in a thermally insulative material. The transducer components are disposed within a second cavity cooperatively defined by a proximal housing and a spinner housing.

Abstract: A jaw member for use with a surgical instrument includes a support base, a jaw liner, and a jaw overmold. The support base has a proximal portion configured to be pivotably coupled to a surgical instrument, and a distal portion. The support base defines a channel that extends longitudinally between the proximal and distal portions and an aperture disposed in communication with the channel. The jaw liner includes an elongate body configured for receipt in the channel of the support base, and a projection extending from the elongate body and configured for receipt in the aperture of the support base. The jaw overmold overlaps at least a portion of the support base and the jaw liner to fix the jaw liner to the support base.