Abstract: The present invention relates to an improved formaldehyde-free coated fibrous substrate. The coating includes a crosslinked binder system which forms three dimensional networks when heat cured. After the coating is applied to the back of fibrous substrate and cured, the coating is capable of hygroscopic expansion which imparts excellent anti-sag properties. The coating is compatible with other coating systems with neutral or mild alkaline pH. The improvement being the binding system is neutralized with a volatile base so that it evaporates quickly so as not to hinder the cross-linking reaction.

Abstract: A dirt repellant panel coated with a powder coating composition that includes a polymeric binder and an anionic fluorosurfactant present in an amount ranging from about 0.1 wt. % to about 4 wt. %.

Abstract: Described herein is a coated building panel having a body and a surface coating atop the body, the surface coating comprising inorganic pigment and a polymeric dispersant comprising a polymer backbone and pendant side chains extending from the polymer backbone; wherein the surface coating comprises a liquid carrier in an amount less than about 1 wt. % based on the total weight of the surface coating.

Abstract: The present invention is directed to dirt and anti-microbial resistant articles that include a substrate, a powder coating applied to the substrate, the powder coating may comprise a cross-linked polymeric binder. The powder coating may comprise a blend of metal borate and a sulfur-containing benzimidazole compound, wherein the metal borate and sulfur-containing benzimidazole compound are present in a weight ratio ranging from about 75:1 to about 10:1. The powder coating may comprise fluorosurfactant and a fluorosurfactant may be applied to the powder coating in an amount ranging from about 0.01 g/m2 to about 4 g/m2. The powder coating may be formed using a liquid-based fluorosurfactant.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Abstract: A dirt repellant panel coated with a powder coating composition that includes a polymeric binder and an anionic fluorosurfactant present in an amount ranging from about 0.1 wt. % to about 4 wt. %.

Abstract: A composition which provides enhanced removal of aldehydes from the air of the building interior. The composition includes an amino silane and a multivalent metal carbonate and is especially suitable for adding to building product board substrates, such as acoustical ceiling panels and gypsum wallboards. The composition of the invention can be applied during manufacturing or can be post applied to already constructed room surfaces. The composition provides longevity of aldehyde removal heretofore unachieved.

Abstract: The invention is a surface coating which will reduce the aldehyde concentration in a room via a aldehyde reactive material contained in the coating. Upon reaction, the aldehyde becomes part of the reactive molecule and, thus, is permanently held within the coating.

Abstract: A coating system on a fibrous substrate, such as a fibrous ceiling panel, having a first surface and a second surface. A first coating is disposed on the first surface of the substrate and includes a first binder and a first filler material. A second coating may be disposed on the second surface of the substrate. The second coating includes a second binder and a second filler material. The first coating and the second coating expand at different rates in the presence of humidity in order to help prevent sagging of the substrate in presence of humidity. The first coating is preferably a hydrophobic coating having a large particle size, high elastic modulus filler material. The second coating is preferably a hydrophilic coating having a lower concentration of high elastic modulus material and a polymer having a hydrophilic moiety.

Abstract: The invention is a surface coating which will reduce the aldehyde concentration in a room via a aldehyde reactive material contained in the coating. Upon reaction, the aldehyde becomes part of the reactive molecule and, thus, is permanently held within the coating.

Abstract: A composition which provides enhanced removal of aldehydes from the air of the building interior. The composition includes an amino silane and a multivalent metal carbonate and is especially suitable for adding to building product board substrates, such as acoustical ceiling panels and gypsum wallboards. The composition of the invention can be applied during manufacturing or can be post applied to already constructed room surfaces. The composition provides longevity of aldehyde removal heretofore unachieved.

Abstract: Disclosed is a low formaldehyde emission coating from formaldehyde-based resins that can be applied to a panel for reducing sag and enhancing the strength of the panel. Formaldehyde emissions are reduced by the inclusion of polymeric formaldehyde reactive materials comprising a polyamide scavenger into the coating formula. These formulations are useful as coatings or binders.

Abstract: A stain resistant acoustical panel which incorporates within its structure a relatively small quantity of latex which forms an ultra thin coating within the panel such that water may pass through the inner structure of the panel. The panel may further include a primer coating applied to the facing side of the panel to prevent water stains. The coating contains a chelating agent which provides stain resistance to the coated face of the panel. Additionally, the panel may incorporate both latex within its structure and a primer coating comprising a chelating agent.

Abstract: A stain resistant acoustical panel which incorporates within its structure a relatively small quantity of latex which forms an ultra thin coating within the panel such that water may pass through the inner structure of the panel. The panel may further include a primer coating applied to the facing side of the panel to prevent water stains. The coating contains a chelating agent which provides stain resistance to the coated face of the panel. Additionally, the panel may incorporate both latex within its structure and a primer coating comprising a chelating agent.

Abstract: Using a combination of relatively coarse filler and latex binder, a high solids coating which has a minimum solids content of about 60% by volume, can be produced with a relatively low working viscosity. These very high solids coatings can be applied in thick single layers and oven cured without cracking. They maintain more than 80% of their original wet thickness. The resulting coating provides an extremely hard and durable surface, even on relatively soft mineral fiber board ceiling tiles or wall panels.

Abstract: Disclosed are polymeric or polymerizable non-formaldehyde containing materials including a crosslinked grid and hydrophilic group chemically attached to the crosslinked grid. The composition further includes a compound having a modulus of elasticity of between about 40 GPa and about 250 GPa, such as mica. The composition, applied as a back coating on to a panel provides a substantial degree of sag resistance under humid conditions.

Abstract: Disclosed is a stain resistant acoustical panel. The panel may incorporate within its structure a relatively small quantity of latex which forms an ultra thin coating within the panel such that water may pass through the inner structure of the panel. Furthermore, the panel may have a coating or primer applied to the facing side of the panel to prevent water stains. The coating contains a chelating agent which provides stain resistance to the coated face of the panel. Additionally, the panel may incorporate both latex within its structure and a primer coating comprising a chelating agent.

Abstract: Disclosed is a low formaldehyde emission coating from formaldehyde-based resins that can be applied to a panel for reducing sag and enhancing the strength of the panel. Formaldehyde emissions are reduced by the inclusion of polymeric formaldehyde reactive materials comprising a polyamide scavenger into the coating formula. These formulations are useful as coatings or binders.