Patents by Inventor Kenneth T. Settlemyer

Kenneth T. Settlemyer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7387930
    Abstract: A method of fabricating a bottle trench and a bottle trench capacitor. The method including: providing a substrate; forming a trench in the substrate, the trench having sidewalls and a bottom, the trench having an upper region adjacent to a top surface of the substrate and a lower region adjacent to the bottom of the trench; forming an oxidized layer of the substrate in the bottom region of the trench; and removing the oxidized layer of the substrate from the bottom region of the trench, a cross-sectional area of the lower region of the trench greater than a cross-sectional area of the upper region of the trench.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: June 17, 2008
    Assignees: International Business Machines Corporation, Infineon Technologies North America Corp., Infineon Technologies AG
    Inventors: Oh-Jung Kwon, Kenneth T. Settlemyer, Jr., Ravikumar Ramachandran, Min-Soo Kim
  • Publication number: 20080111175
    Abstract: A method of forming a vertical DRAM device. A lower trench is filled with polycrystalline or amorphous semiconductor for a capacitor. An upper trench portion has exposed sidewalls of single-crystal semiconductor. The method then includes etching the single-crystal semiconductor sidewalls to widen the of the upper trench portion beyond the exposed upper surface of the semiconductor fill of the capacitor to form exposed regions of single-crystal semiconductor on a bottom portion of the upper trench adjacent to the exposed upper surface of the semiconductor fill. A trench top insulating layer is deposited on the bottom portion of the upper trench, over the upper surface of the semiconductor fill and over the adjacent regions of single-crystal semiconductor. The method then includes forming a vertical gate dielectric layer, wherein the trench top insulating layer extends below the vertical gate insulating layer.
    Type: Application
    Filed: November 13, 2006
    Publication date: May 15, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Richard O. Henry, Kenneth T. Settlemyer
  • Publication number: 20080077891
    Abstract: A method for implementing an ORC process to facilitate physical verification of an integrated circuit (IC) graphical design. The method includes partitioning the IC graphical design data into files by a host machine such that the files correspond to regions of interest or partitions with defined margins, dispersing the partitioned data files to available cpus within the network, processing of each job by the cpu receiving the file, wherein artifacts arising from bisection of partitioning margins during the partitioning, including cut-induced false errors, are detected and removed, and the shape-altering effects of such artifact errors are minimized and transmitting the results of processing at each cpu to the host machine for aggregate processing.
    Type: Application
    Filed: September 27, 2006
    Publication date: March 27, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Daria R. Dooling, Kenneth T. Settlemyer, Jacek G. Smolinski, Stephen D. Thomas, Ralph J. Williams
  • Patent number: 7157328
    Abstract: The surface area of the walls of a trench formed in a substrate is increased. A barrier layer is formed on the walls of the trench such that the barrier layer is thinner near the corners of the trench and is thicker between the corners of the trench. A dopant is introduced into the substrate through the barrier layer to form higher doped regions in the substrate near the corners of the trench and lesser doped regions between the corners of the trench. The barrier layer is removed, and the walls of the trench are etched in a manner that etches the lesser doped regions of the substrate at a higher rate than the higher doped regions of the substrate to widen and lengthen the trench and to form rounded corners at the intersections of the walls of the trench.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: January 2, 2007
    Assignees: Infineon Technologies AG, International Business Machines Corporation
    Inventors: Helmut Horst Tews, Stephan Kudelka, Kenneth T. Settlemyer
  • Patent number: 7138308
    Abstract: A field effect transistor formed by a sacrificial gate process has a simplified process and improved yield by using a tunable resistant anti-reflective coating (TERA) as the cap layer over the sacrificial gate layer. The TERA layer serves as a tunable anti-reflection layer for photolithography patterning, a hardmask for etching the sacrificial gate, a polish stopping layer for planarization, and a blocking layer for preventing silicide formation over the sacrificial gate. The TERA is stripped by a two-step process that is highly selective to the nitride spacers, so that the spacers are not damaged in the process of stripping the sacrificial gate.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: November 21, 2006
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Ramachandra Divakaruni, Kenneth T. Settlemyer, Jr.
  • Patent number: 7122439
    Abstract: A method of fabricating a bottle trench and a bottle trench capacitor. The method including: providing a substrate; forming a trench in the substrate, the trench having sidewalls and a bottom, the trench having an upper region adjacent to a top surface of the substrate and a lower region adjacent to the bottom of the trench; forming an oxidized layer of the substrate in the bottom region of the trench; and removing the oxidized layer of the substrate from the bottom region of the trench, a cross-sectional area of the lower region of the trench greater than a cross-sectional area of the upper region of the trench.
    Type: Grant
    Filed: November 17, 2004
    Date of Patent: October 17, 2006
    Assignees: International Business Machines Corporation, Infineon Technologies AG
    Inventors: Oh-Jung Kwon, Kenneth T. Settlemyer, Jr., Ravikumar Ramachandran, Min-Soo Kim
  • Patent number: 7101768
    Abstract: As disclosed herein, a method is provided, in an integrated circuit, for forming an enhanced capacitance trench capacitor. The method includes forming a trench in a semiconductor substrate and forming an isolation collar on a sidewall of the trench. The collar has at least an exposed layer of oxide and occupies only a “collar” portion of the sidewall, while a “capacitor” portion of the sidewall is free of the collar. A seeding layer is then selectively deposited on the capacitor portion of the sidewall. Then, hemispherical silicon grains are deposited on the seeding layer on the capacitor portion of the sidewall. A dielectric material is deposited, and then a conductor material, in that order, over the hemispherical silicon grains on the capacitor portion of the sidewall.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: September 5, 2006
    Assignee: International Business Machines Corporation
    Inventors: Kenneth T. Settlemyer, Jr., Porshia Shane Wrschka
  • Patent number: 7018551
    Abstract: A method of forming integrated circuits having FinFET transistors includes a method of forming sub-lithographic fins, in which a mask defining a block of silicon including a pair of fins in reduced in width or pulled back by the thickness of one fin on each side, after which a second mask is formed around the first mask, so that after the first mask is removed, an aperture remains in the second mask having the width of the separation distance between the pair of fins. When the silicon is etched through the aperture, the fins are protected by the second mask, thereby defining fin thickness by the pullback step. An alternative method uses lithography of opposite polarity, first defining the central etch aperture between the two fins lithographically, then expanding the width of the aperture by a pullback step, so that filling the widened aperture with an etch-resistant plug defines the outer edges of the pair of fins, thereby setting the fin width without an alignment kstep.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: March 28, 2006
    Assignee: International Business Machines Corporation
    Inventors: Jochen C. Beintner, Dureseti Chidambarrao, Yujun Li, Kenneth T. Settlemyer, Jr.
  • Patent number: 6936512
    Abstract: Disclosed herein is a method, in an integrated, of forming a high-K node dielectric of a trench capacitor and a trench sidewall device dielectric at the same time. The method includes forming a trench in a single crystal layer of a semiconductor substrate, and forming an isolation collar along a portion of the trench sidewall, wherein the collar has a top below the top of the trench in the single crystal layer. Then, at the same time, a high-K dielectric is formed along the trench sidewall, the high-K dielectric extending in both an upper portion of the trench including above the isolation collar and in a lower portion of the trench below the isolation collar.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: August 30, 2005
    Assignee: International Business Machines Corporation
    Inventors: Michael P. Chudzik, Rajarao Jammy, Carl John Radens, Kenneth T. Settlemyer, Jr., Padraic Shafer, Joseph F. Shepard, Jr.
  • Patent number: 6887761
    Abstract: A method and structure for increasing the threshold voltage of vertical semiconductor devices. The method comprises creating a deep trench in a substrate whose semiconductor material has an orientation plane perpendicular to the surface of the substrate. Then, vertical transistors are formed around and along the depth of the deep trench. Next, two shallow trench isolation are formed such that they sandwich the deep trench in an active region and the two shallow trench isolation regions abut the active region via planes perpendicular to the orientation plane. Then, the channel regions of the vertical transistors are exposed to the atmosphere in the deep trench and then chemically etched to planes parallel to the orientation plane. Then, a gate dielectric layer is formed on the wall of the deep trench. Finally, the deep trench is filled with poly-silicon to form the gate for the vertical transistors.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: May 3, 2005
    Assignees: International Business Machines Corporation, Infineon Technologies North America Corp.
    Inventors: Hiroyuki Akatsu, Thomas W. Dyer, Ravikumar Ramachandran, Kenneth T. Settlemyer, Jr.
  • Publication number: 20040248374
    Abstract: Isolation trenches and capacitor trenches containing vertical FETs (or any prior levels p-n junctions or dissimilar material interfaces) having an aspect ratio up to 60 are filled with a process comprising: applying a spin-on material based on silazane and having a low molecular weight; pre-baking the applied material in an oxygen ambient at a temperature below about 450 deg C.; converting the stress in the material by heating at an intermediate temperature between 450 deg C. and 800 deg C. in an H2O ambient; and heating again at an elevated temperature in an O2 ambient, resulting in a material that is stable up to 1000 deg C., has a compressive stress that may be tuned by variation of the process parameters, has an etch rate comparable to oxide dielectric formed by HDP techniques, and is durable enough to withstand CMP polishing.
    Type: Application
    Filed: June 3, 2003
    Publication date: December 9, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael P. Belyansky, Rama Divakaruni, Laertis Economikos, Rajarao Jammy, Kenneth T. Settlemyer, Padraic C. Shafer
  • Patent number: 6797582
    Abstract: A 3D microelectronic structure is provided which includes a substrate having at least one opening present therein, the at least one opening having sidewalls which extend to a common bottom wall; and a thermal nitride layer present on at least an upper portion of each sidewall of openings. A method for fabricating the above-mentioned 3D microelectronic structure is also provided. Specifically, the method includes a step of selectively forming a thermal nitride layer on at least an upper portion of each sidewall of an opening formed in a substrate.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: September 28, 2004
    Assignee: International Business Machines Corporation
    Inventors: Oleg Gluschenkov, Michael P. Chudzik, Rajarao Jammy, Christopher C. Parks, Kenneth T. Settlemyer, Jr., Radhika Srinivasan, Kathryn H. Varian
  • Publication number: 20040129297
    Abstract: A system for processing wafers is disclosed. In the invention, a tank contains a processing liquid. A movable submersion mechanism is positioned to move in and out of the tank. Wafer holders in the submersion mechanism have an unequal spacing within the submersion mechanism.
    Type: Application
    Filed: January 3, 2003
    Publication date: July 8, 2004
    Inventor: Kenneth T. Settlemyer
  • Patent number: 6723611
    Abstract: In the course of forming a trench capacitor or similar structure, the sidewalls of an aperture in a substrate are lined with a film stack containing a diffusion barrier; an upper portion of the outer layer is stripped, so that the upper and lower portions have different materials exposed; the lower portion of the film stack is stripped while the upper portion is protected by a hardmask layer; a diffusion step is performed in the lower portion while the upper portion is protected; and a selected material such as hemispherical grained silicon is deposited selectively on the lower portion while the exposed surface of the upper portion is a material on which the selected material forms poorly, so that the diffusing material penetrates and the selected material is formed only on the lower portion.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: April 20, 2004
    Assignee: International Business Machines Corporation
    Inventors: Hiroyuki Akatsu, Oleg Gluschenkov, Porshia S. Parkinson, Ravikumar Ramachandran, Helmut Horst Tews, Kenneth T. Settlemyer, Jr.
  • Publication number: 20040063297
    Abstract: As disclosed herein, a method is provided, in an integrated circuit, for forming an enhanced capacitance trench capacitor. The method includes forming a trench in a semiconductor substrate and forming an isolation collar on a sidewall of the trench. The collar has at least an exposed layer of oxide and occupies only a “collar” portion of the sidewall, while a “capacitor” portion of the sidewall is free of the collar. A seeding layer is then selectively deposited on the capacitor portion of the sidewall. Then, hemispherical silicon grains are deposited on the seeding layer on the capacitor portion of the sidewall. A dielectric material is deposited, and then a conductor material, in that order, over the hemispherical silicon grains on the capacitor portion of the sidewall.
    Type: Application
    Filed: September 27, 2002
    Publication date: April 1, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kenneth T. Settlemyer,, Porshia Shane Wrschka
  • Publication number: 20040063277
    Abstract: Disclosed herein is a method, in an integrated, of forming a high-K node dielectric of a trench capacitor and a trench sidewall device dielectric at the same time. The method includes forming a trench in a single crystal layer of a semiconductor substrate, and forming an isolation collar along a portion of the trench sidewall, wherein the collar has a top below the top of the trench in the single crystal layer. Then, at the same time, a high-K dielectric is formed along the trench sidewall, the high-K dielectric extending in both an upper portion of the trench including above the isolation collar and in a lower portion of the trench below the isolation collar.
    Type: Application
    Filed: September 27, 2002
    Publication date: April 1, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael P. Chudzik, Rajarao Jammy, Carl John Radens, Kenneth T. Settlemyer, Padraic Shafer, Joseph F. Shepard
  • Publication number: 20040048441
    Abstract: In the course of forming a trench capacitor or similar structure, the sidewalls of an aperture in a substrate are lined with a film stack containing a diffusion barrier; an upper portion of the outer layer is stripped, so that the upper and lower portions have different materials exposed; the lower portion of the film stack is stripped while the upper portion is protected by a hardmask layer; a diffusion step is performed in the lower portion while the upper portion is protected; and a selected material such as hemispherical grained silicon is deposited selectively on the lower portion while the exposed surface of the upper portion is a material on which the selected material forms poorly, so that the diffusing material penetrates and the selected material is formed only on the lower portion.
    Type: Application
    Filed: September 10, 2002
    Publication date: March 11, 2004
    Applicants: INTERNATIONAL BUSINESS MACHINES CORPORATION, Infineon Technologies North America Corp.
    Inventors: Hiroyuki Akatsu, Oleg Gluschenkov, Porshia S. Parkinson, Ravikumar Ramachandran, Kenneth T. Settlemyer, Helmut Horst Tews
  • Patent number: 6664161
    Abstract: The present invention is a method and structure for fabricating a trench capacitor within a semiconductor substrate having a buried plate electrode formed of metal silicide. A collar is formed in a trench etched into a substrate; a conformal metal film is deposited thereover, and is annealed to form a silicide that is self-aligned to the collar. Silicide will not be formed on the collar, pads and other areas where the silicon is not directly exposed and hence the metal layer can be removed from these areas by selective etching.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: December 16, 2003
    Assignee: International Business Machines Corporation
    Inventors: Michael Patrick Chudzik, Jack Allan Mandelman, Carl John Radens, Rajarao Jammy, Kenneth T. Settlemyer, Jr., Padraic C. Shafer, Joseph F. Shepard, Jr.
  • Publication number: 20030207532
    Abstract: The present invention is a method and structure for fabricating a trench capacitor within a semiconductor substrate having a buried plate electrode formed of metal silicide. A collar is formed in a trench etched into a substrate; a conformal metal film is deposited thereover, and is annealed to form a silicide that is self-aligned to the collar. Silicide will not be formed on the collar, pads and other areas where the silicon is not directly exposed and hence the metal layer can be removed from these areas by selective etching.
    Type: Application
    Filed: May 1, 2002
    Publication date: November 6, 2003
    Applicant: International Business Machines Corporation
    Inventors: Michael Patrick Chudzik, Jack Allan Mandelman, Carl John Radens, Rajarao Jammy, Kenneth T. Settlemyer, Padraic C. Shafer, Joseph F. Shepard
  • Publication number: 20030203587
    Abstract: A 3D microelectronic structure is provided which includes a substrate having at least one opening present therein, the at least one opening having sidewalls which extend to a common bottom wall; and a thermal nitride layer present on at least an upper portion of each sidewall of openings. A method for fabricating the above-mentioned 3D microelectronic structure is also provided. Specifically, the method includes a step of selectively forming a thermal nitride layer on at least an upper portion of each sidewall of an opening formed in a substrate.
    Type: Application
    Filed: April 30, 2003
    Publication date: October 30, 2003
    Inventors: Oleg Gluschenkov, Michael P. Chudzik, Rajarao Jammy, Christopher C. Parks, Kenneth T. Settlemyer, Radhika Srinivasan, Kathryn H. Varian