Patents by Inventor Kensaku Narushima

Kensaku Narushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11873556
    Abstract: A raw material supply apparatus includes: a raw material supply path through which a raw material gas is supplied into a processing container; a valve provided in the raw material supply path; a pressure sensor configured to detect an internal pressure of the raw material supply path; a raw material exhaust path connected to the raw material supply path and through which the raw material gas in the raw material supply path is exhausted; an opening degree adjustment mechanism provided in the raw material exhaust path and configured to control the internal pressure of the raw material supply path based on an adjustment of an opening degree of the opening degree adjustment mechanism; and a controller configured to perform the adjustment of the opening degree of the opening degree adjustment mechanism based on a value detected by the pressure sensor.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: January 16, 2024
    Assignee: Tokyo Electron Limited
    Inventors: Tomohisa Kimoto, Noriyuki Watanabe, Kensaku Narushima, Kouichi Sekido, Takuya Kawaguchi
  • Patent number: 11753719
    Abstract: A method of controlling flow rate in a gas supply device for supplying a mixed gas containing a raw material gas, which is generated by vaporizing a raw material in a raw material container, and a carrier gas, includes: supplying the mixed gas at a predetermined target flow rate; acquiring a flow rate of the mixed gas when supplying the mixed gas; specifying a stable range of the flow rate of the mixed gas acquired when acquiring the flow rate; calculating a representative value of flow rates of the mixed gas in the stable range specified when specifying the stable range; and correcting the target flow rate based on the representative value calculated when calculating the representative value and the target flow rate.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: September 12, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kennan Mo, Kouichi Sekido, Takanobu Hotta, Nagayasu Hiramatsu, Atsushi Matsumoto, Kensaku Narushima
  • Publication number: 20230245893
    Abstract: A method of forming a ruthenium silicide film on a surface of a substrate includes: forming a ruthenium film to cover a diffusion layer by supplying a gas containing a ruthenium compound to the surface of the substrate where the diffusion layer is exposed; and forming the ruthenium silicide film including Ru2Si3 by siliciding the ruthenium film by supplying a gas containing a silicon compound to the substrate while heating the substrate to a temperature within a range of 420 degrees C. or higher and lower than 500 degrees C.
    Type: Application
    Filed: January 23, 2023
    Publication date: August 3, 2023
    Inventor: Kensaku NARUSHIMA
  • Publication number: 20230212738
    Abstract: The formation of a tungsten film is promoted when forming the tungsten film using tungsten chloride on an upper layer side of a titanium silicon nitride film. A titanium silicon nitride film is formed on one surface side of a semiconductor wafer as a substrate, and an intermediate film for promoting the formation of the tungsten film made of the tungsten chloride is formed on the upper layer side of the titanium silicon nitride film by using a gas for forming the intermediate film. The tungsten film is formed on an upper layer side of the intermediate film by using a gas of the tungsten chloride.
    Type: Application
    Filed: April 5, 2021
    Publication date: July 6, 2023
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Takuya KAWAGUCHI
  • Patent number: 11629404
    Abstract: A method of forming a tungsten film in a penetration portion provided in a film formed on a surface of a base so as to expose the surface of the base includes: forming a barrier metal film made of a nitride of a transition metal in the penetration portion such that the barrier metal film formed on the exposed surface of the base is thicker than the barrier metal film formed on a side wall of the penetration portion; and selectively forming the tungsten film on the exposed surface of the base by supplying a tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas to the penetration portion.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: April 18, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Nagayasu Hiramatsu, Atsushi Matsumoto, Takanobu Hotta
  • Publication number: 20230076867
    Abstract: A film forming method of forming a titanium silicide film in a contact forming region of a substrate includes: preparing the substrate having the contact forming region; and forming the titanium silicide film in the contact forming region of the substrate by atomic layer deposition (ALD) by sequentially supplying TiI4 gas as a Ti precursor and a Si-containing gas as a reducing gas to the substrate.
    Type: Application
    Filed: August 26, 2022
    Publication date: March 9, 2023
    Inventor: Kensaku NARUSHIMA
  • Publication number: 20220396876
    Abstract: A showerhead includes a shower plate and a base member including a gas flow path, the base member fixing the shower plate. The showerhead includes gas supply members disposed at a gas diffusion space, the gas diffusion space being provided between the shower plate and the base member, the gas supply members being connected to the gas flow path, each of the gas supply members including outlets via which gas is radially discharged, and the gas supply members being arranged such that the gas discharged via the outlets of the gas supply members generates a rotational flow.
    Type: Application
    Filed: June 2, 2022
    Publication date: December 15, 2022
    Inventors: Takuya KAWAGUCHI, Takanobu HOTTA, Kensaku NARUSHIMA, Hideaki YAMASAKI, Takashi KAKEGAWA, Toshio TAKAGI, Takaya YAMAUCHI
  • Publication number: 20220356581
    Abstract: A gas supply device that supplies a processing gas to a processing container storing a substrate and performs a process includes: a raw material container configured to accommodate a liquid raw material or a solid raw material; a carrier gas supply configured to supply a carrier gas into the raw material container; a gas supply path configured to supply the processing gas, which includes the raw material that has been vaporized and the carrier gas, from the raw material container to the processing container; a flow meter provided in the gas supply path and configured to measure a flow rate of the processing gas; and a constricted flow path provided on a downstream side of the flow meter in the gas supply path and configured to increase an average pressure value between the constricted flow path and the flow meter in the gas supply path.
    Type: Application
    Filed: September 16, 2020
    Publication date: November 10, 2022
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO, Takuya KAWAGUCHI, Tomohisa KIMOTO
  • Patent number: 11155923
    Abstract: There is provided a gas supply device for vaporizing a raw material inside a raw material container and supplying a raw material gas into a processing vessel together with a carrier gas, including: a mass flow controller connected to an upstream side of the raw material container and configured to control a flow rate of the carrier gas; a flow meter connected to a downstream side of the raw material container; and a control part configured to perform a control so as not to supply the raw material gas into the processing vessel until a detection value of the flow meter with respect to the carrier gas controlled to have a constant flow rate by the mass flow controller is stabilized after replacing the raw material container.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: October 26, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Katsumasa Yamaguchi, Kensaku Narushima, Hironori Yagi
  • Publication number: 20210324513
    Abstract: A raw material supply apparatus includes: a raw material supply path through which a raw material gas is supplied into a processing container; a valve provided in the raw material supply path; a pressure sensor configured to detect an internal pressure of the raw material supply path; a raw material exhaust path connected to the raw material supply path and through which the raw material gas in the raw material supply path is exhausted; an opening degree adjustment mechanism provided in the raw material exhaust path and configured to control the internal pressure of the raw material supply path based on an adjustment of an opening degree of the opening degree adjustment mechanism; and a controller configured to perform the adjustment of the opening degree of the opening degree adjustment mechanism based on a value detected by the pressure sensor.
    Type: Application
    Filed: April 13, 2021
    Publication date: October 21, 2021
    Inventors: Tomohisa KIMOTO, Noriyuki WATANABE, Kensaku NARUSHIMA, Kouichi SEKIDO, Takuya KAWAGUCHI
  • Patent number: 10910225
    Abstract: There is provided a method of forming a tungsten nitride film on a substrate to be processed, including: forming a tungsten film by repeating a cycle of alternately supplying a tungsten chloride gas and a hydrogen-containing gas with a supply of a purge gas interposed between the supply of the tungsten chloride gas and the supply of the hydrogen-containing gas; and nitriding the tungsten film by supplying a nitrogen-containing gas.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: February 2, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Atsushi Matsumoto, Nagayasu Hiramatsu, Takanobu Hotta
  • Publication number: 20210010130
    Abstract: There is provided a substrate processing method in a substrate processing apparatus including a gas supplier that vaporizes a raw material in a raw material container and supplies a raw material gas together with a carrier gas, including: calibrating a relational expression between a flow rate of the carrier gas and a flow rate of the raw material gas; and processing a substrate in a processing container by controlling the flow rate of the carrier gas based on the relational expression and supplying the raw material gas into the processing container, wherein, in the calibrating the relational expression, the relational expression is derived by allowing the carrier gas to continuously flow.
    Type: Application
    Filed: June 29, 2020
    Publication date: January 14, 2021
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO, Takuya KAWAGUCHI, Kouichi SEKIDO
  • Patent number: 10870919
    Abstract: There is provided a gas supply method for temporarily storing a raw material gas generated by vaporizing a raw material accommodated in a raw material container inside a buffer tank together with a carrier gas and subsequently supplying the raw material gas into a processing container. The gas supply method includes: controlling a flow rate of a gas exhausted from the buffer tank and a flow rate of the raw material gas and the carrier gas filled in the buffer tank, so that a second internal pressure of the buffer tank becomes equal to a first internal pressure of the buffer tank when a process is performed by supplying the raw material gas into the processing container, before supplying the raw material gas into the processing container.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: December 22, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Katsumasa Yamaguchi, Kensaku Narushima, Hironori Yagi, Kouichi Sekido
  • Patent number: 10872814
    Abstract: There is provided a film forming method including: an etching step of etching a portion of a base film to reduce a film thickness of the base film by intermittently supplying a tungsten chloride gas into a processing container while performing a purging step in the course of the intermittent supply of the tungsten chloride gas, wherein the processing container accommodates a substrate, and the base film is formed on a surface of the substrate; and a film forming step of forming a tungsten film on the base film by alternately supplying the tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas into the processing container while performing the purging step in the course of the alternate supply of the tungsten chloride gas and the reducing gas, wherein the film forming step occurs after the etching step.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: December 22, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Takanobu Hotta, Atsushi Matsumoto
  • Patent number: 10829854
    Abstract: There is provided a film forming method of forming a metal film, which includes: alternately supplying a metal chloride gas and a reducing gas for reducing the metal chloride gas to a substrate arranged inside a processing vessel a plurality of times, wherein the alternately supplying the metal chloride gas and the reducing gas includes a period of time during which a flow rate of the metal chloride gas gradually increases.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: November 10, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Katsumasa Yamaguchi
  • Publication number: 20200258747
    Abstract: There is provided a method of processing a substrate, the method including: providing the substrate on which a natural oxide film is formed; performing a pre-processing on the substrate such that the natural oxide film formed on the substrate is removed; and directly forming a tungsten film on the substrate by heating a stage on which the substrate is mounted to a predetermined temperature and supplying a tungsten chloride gas and a reduction gas to the substrate which has been subjected to the pre-processing.
    Type: Application
    Filed: February 6, 2020
    Publication date: August 13, 2020
    Inventors: Kensaku NARUSHIMA, Nagayasu HIRAMATSU, Takanobu HOTTA, Atsushi MATSUMOTO, Masato ARAKI, Hideaki YAMASAKI
  • Publication number: 20200098624
    Abstract: There is provided a film forming method including: an etching step of etching a portion of a base film to reduce a film thickness of the base film by intermittently supplying a tungsten chloride gas into a processing container while performing a purging step in the course of the intermittent supply of the tungsten chloride gas, wherein the processing container accommodates a substrate, and the base film is formed on a surface of the substrate; and a film forming step of forming a tungsten film on the base film by alternately supplying the tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas into the processing container while performing the purging step in the course of the alternate supply of the tungsten chloride gas and the reducing gas, wherein the film forming step occurs after the etching step.
    Type: Application
    Filed: September 18, 2019
    Publication date: March 26, 2020
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO
  • Publication number: 20190292656
    Abstract: A method of forming a tungsten film in a penetration portion provided in a film formed on a surface of a base so as to expose the surface of the base includes: forming a barrier metal film made of a nitride of a transition metal in the penetration portion such that the barrier metal film formed on the exposed surface of the base is thicker than the barrier metal film formed on a side wall of the penetration portion; and selectively forming the tungsten film on the exposed surface of the base by supplying a tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas to the penetration portion.
    Type: Application
    Filed: March 14, 2019
    Publication date: September 26, 2019
    Inventors: Kensaku NARUSHIMA, Nagayasu HIRAMATSU, Atsushi MATSUMOTO, Takanobu HOTTA
  • Publication number: 20190284698
    Abstract: A method of controlling flow rate in a gas supply device for supplying a mixed gas containing a raw material gas, which is generated by vaporizing a raw material in a raw material container, and a carrier gas, includes: supplying the mixed gas at a predetermined target flow rate; acquiring a flow rate of the mixed gas when supplying the mixed gas; specifying a stable range of the flow rate of the mixed gas acquired when acquiring the flow rate; calculating a representative value of flow rates of the mixed gas in the stable range specified when specifying the stable range; and correcting the target flow rate based on the representative value calculated when calculating the representative value and the target flow rate.
    Type: Application
    Filed: March 13, 2019
    Publication date: September 19, 2019
    Inventors: Kennan MO, Kouichi SEKIDO, Takanobu HOTTA, Nagayasu HIRAMATSU, Atsushi MATSUMOTO, Kensaku NARUSHIMA
  • Patent number: 10316410
    Abstract: A method of filling recesses in a substrate with tungsten includes preparing the substrate within a chamber of a film forming apparatus, performing a first cycle at least once, the first cycle comprising introducing a tungsten-containing precursor gas into the chamber, purging the chamber, introducing a hydrogen-containing gas into the chamber, and purging the chamber, and performing a second cycle at least once after the first cycle is performed at least once, the second cycle comprising introducing the tungsten-containing precursor gas into the chamber, purging the chamber, introducing the hydrogen-containing gas into the chamber, and purging the chamber. A pressure in the chamber when the second cycle is performed is set to a pressure lower than a pressure in the chamber when the first cycle is performed.
    Type: Grant
    Filed: September 7, 2017
    Date of Patent: June 11, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Katsumasa Yamaguchi