Patents by Inventor Kensaku Narushima
Kensaku Narushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8257790Abstract: A Ti film is formed on a surface of a wafer W placed inside a chamber 31, while injecting a process gas containing TiCl4 gas into the chamber 31 from a showerhead 40 made of an Ni-containing material at least at a surface. The method includes performing formation of a Ti film on a predetermined number of wafers W while setting the showerhead 40 at a temperature of 300° C. or more and less than 450° C., and setting TiCl4 gas at a flow rate of 1 to 12 mL/min (sccm) or setting TiCl4 gas at a partial pressure of 0.1 to 2.5 Pa, and then, performing cleaning inside the chamber 31, while setting the showerhead 40 at a temperature of 200 to 300° C., and supplying ClF3 gas into the chamber 31.Type: GrantFiled: February 21, 2007Date of Patent: September 4, 2012Assignee: Tokyo Electron LimitedInventors: Kensaku Narushima, Satoshi Wakabayashi, Kunihiro Tada
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Publication number: 20120115400Abstract: The method of the present invention includes: a first blasting step of carrying out blasting of the surface of a metal base material, such as a shower head or a processing container, by using a blasting material composed of a non-sublimable material (e.g. alumina); and a second blasting step of carrying out blasting of the surface of the metal base material, which has undergone the first blasting step, by using a blasting material composed of a sublimable material (e.g. dry ice). The first blasting step properly roughens the surface of the metal base material so that a film, which adheres to the surface during film-forming processing, hardly peels off. In addition, the second blasting step almost fully removes the residual non-sublimable blasting material adhering to the surface of the metal base material, thereby preventing the generation of particles deriving from the residual non-sublimable blasting material falling off the metal base material.Type: ApplicationFiled: January 17, 2012Publication date: May 10, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Takashi KAKEGAWA, Kensaku NARUSHIMA
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Publication number: 20120034793Abstract: A wafer serving as a target substrate to be processed is loaded into a chamber, and an inside of the chamber is maintained under a vacuum level. Then, a TiN film is formed on the wafer by alternately supplying TiCl4 gas and MMH gas into the chamber while heating the wafer. NH3 gas is supplied in conjunction with the supply of the hydrazine compound gas.Type: ApplicationFiled: September 23, 2011Publication date: February 9, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Kensaku Narushima, Akinobu Kakimoto, Takanobu Hotta
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Publication number: 20110237076Abstract: A film forming method includes arranging a target substrate to be processed in a chamber; supplying a processing gas including a chlorine containing gas through a supply path to the chamber in which the target substrate is arranged; and arranging a Ti containing unit in the supply path of the processing gas and making a reaction between the chlorine containing gas of the processing gas and Ti of the Ti containing unit by bringing the chlorine containing gas into contact with the Ti containing unit, when the processing gas is supplied to the chamber. The method further includes depositing Ti on a surface of the target substrate by a thermal reaction by supplying to the target substrate a Ti precursor gas produced by the reaction between the chlorine containing gas and Ti of the Ti containing unit while heating the target substrate provided in the chamber.Type: ApplicationFiled: June 10, 2011Publication date: September 29, 2011Applicant: TOKYO ELECTRON LIMITEDInventor: Kensaku NARUSHIMA
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Patent number: 7981794Abstract: A barrier layer including a titanium film is formed at a low temperature, and a TiSix film is self-conformably formed at the interface between the titanium film and the base. In forming the TiSix film 507, the following steps are repeated without introducing argon gas: a first step of introducing a titanium compound gas into the processing chamber to adsorb the titanium compound gas onto the silicon surface of a silicon substrate 502; a second step of stopping introduction of the titanium compound gas into the processing chamber and removing the titanium compound gas remaining in the processing chamber; and a third step of generating plasma in the processing chamber while introducing hydrogen gas into the processing chamber to reduce the titanium compound gas adsorbed on the silicon surface and react it with the silicon in the silicon surface to form the TiSix film 507.Type: GrantFiled: August 7, 2007Date of Patent: July 19, 2011Assignee: Tokyo Electron LimitedInventors: Kensaku Narushima, Fumitaka Amano, Satoshi Wakabayashi
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Publication number: 20110159188Abstract: A film deposition apparatus rotates a turntable and each gas nozzle relatively to each other at a rotational speed of 100 rpm or higher when depositing a titanium nitride film, to speed up a reaction gas supply cycle or a film deposition cycle of a reaction product. A next film of the reaction product is deposited before the grain size of the reaction product already generated on a substrate surface begins to grow due to crystallization of the already generated reaction product.Type: ApplicationFiled: December 20, 2010Publication date: June 30, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Hitoshi Kato, Kohichi Orito, Hiroyuki Kikuchi, Muneyuki Otani, Takeshi Kumagai, Kensaku Narushima, Takashi Nishimori
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Publication number: 20110061432Abstract: The method of the present invention includes: a first blasting step of carrying out blasting of the surface of a metal base material, such as a shower head or a processing container, by using a blasting material composed of a non-sublimable material (e.g. alumina); and a second blasting step of carrying out blasting of the surface of the metal base material, which has undergone the first blasting step, by using a blasting material composed of a sublimable material (e.g. dry ice). The first blasting step properly roughens the surface of the metal base material so that a film, which adheres to the surface during film-forming processing, hardly peels off. In addition, the second blasting step almost fully removes the residual non-sublimable blasting material adhering to the surface of the metal base material, thereby preventing the generation of particles deriving from the residual non-sublimable blasting material falling off the metal base material.Type: ApplicationFiled: September 16, 2010Publication date: March 17, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Takashi KAKEGAWA, Kensaku Narushima
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Patent number: 7906442Abstract: A gas delivery apparatus comprises: a chamber surrounding a substrate to be processed; a showerhead disposed within the chamber; and gas supply means supplying a gas comprising a mixture of NH3 and H2 to the chamber, in which a coating layer deposited on the interior of the chamber and the showerhead contain nickel (Ni). When the apparatus is utilized to practice a method comprising exposing an object W to a gas comprising a mixture consisting of NH3 and H2, the H2/NH3 gas flow rate ratio and the temperature are controlled so that the reaction of nickel contained in the coating layer deposited on the interior of the chamber and the showerhead is suppressed.Type: GrantFiled: June 20, 2006Date of Patent: March 15, 2011Assignee: Tokyo Electron LimitedInventors: Kensaku Narushima, Satoshi Wakabayashi
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Publication number: 20100304561Abstract: A barrier layer including a titanium film is formed at a low temperature, and a TiSix film is self-conformably formed at the interface between the titanium film and the base. In forming the TiSix film 507, the following steps are repeated without introducing argon gas: a first step of introducing a titanium compound gas into the processing chamber to adsorb the titanium compound gas onto the silicon surface of a silicon substrate 502; a second step of stopping introduction of the titanium compound gas into the processing chamber and removing the titanium compound gas remaining in the processing chamber; and a third step of generating plasma in the processing chamber while introducing hydrogen gas into the processing chamber to reduce the titanium compound gas adsorbed on the silicon surface and react it with the silicon in the silicon surface to form the TiSix film 507.Type: ApplicationFiled: August 7, 2007Publication date: December 2, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kensaku Narushima, Fumitaka Amano, Satoshi Wakabayashi
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Publication number: 20100240216Abstract: A film formation method to form a predetermined thin film on a target substrate includes first and second steps alternately performed each at least once. The first step is arranged to generate first plasma within a process chamber that accommodates the substrate while supplying a compound gas containing a component of the thin film and a reducing gas into the process chamber. The second step is arranged to generate second plasma within the process chamber while supplying the reducing gas into the process chamber, subsequently to the first step.Type: ApplicationFiled: May 28, 2010Publication date: September 23, 2010Inventors: Kunihiro TADA, Hiroaki Yokoi, Satoshi Wakabayashi, Kensaku Narushima
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Publication number: 20100227062Abstract: A Ti film is formed on a surface of a wafer W placed inside a chamber 31, while injecting a process gas containing TiCl4 gas into the chamber 31 from a showerhead 40 made of an Ni-containing material at least at a surface. The method includes performing formation of a Ti film on a predetermined number of wafers W while setting the showerhead 40 at a temperature of 300° C. or more and less than 450° C., and setting TiCl4 gas at a flow rate of 1 to 12 mL/min (sccm) or setting TiCl4 gas at a partial pressure of 0.1 to 2.5 Pa, and then, performing cleaning inside the chamber 31, while setting the showerhead 40 at a temperature of 200 to 300° C., and supplying ClF3 gas into the chamber 31.Type: ApplicationFiled: February 21, 2007Publication date: September 9, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kensaku Narushima, Satoshi Wakabayashi, Kunihiro Tada
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Publication number: 20100216304Abstract: A cleaning process is performed on the surface of a nickel silicide film serving as an underlayer. Then, a Ti film is formed to have a film thickness of not less than 2 nm but less than 10 nm by CVD using a Ti compound gas. Then, the Ti film is nitrided. Then, a TiN film is formed on the Ti film thus nitrided, by CVD using a Ti compound gas and a gas containing N and H.Type: ApplicationFiled: May 4, 2010Publication date: August 26, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kunihiro Tada, Kensaku Narushima, Satoshi Wakabayashi
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Patent number: 7737005Abstract: A cleaning process is performed on the surface of a nickel silicide film serving as an underlayer. Then, a Ti film is formed to have a film thickness of not less than 2 nm but less than 10 nm by CVD using a Ti compound gas. Then, the Ti film is nitrided. Then, a TiN film is formed on the Ti film thus nitrided, by CVD using a Ti compound gas and a gas containing N and H.Type: GrantFiled: April 8, 2005Date of Patent: June 15, 2010Assignee: Tokyo Electron LimitedInventors: Kunihiro Tada, Kensaku Narushima, Satoshi Wakabayashi
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Publication number: 20100081292Abstract: A gas delivery apparatus comprises: a chamber surrounding a substrate to be processed; a showerhead disposed within the chamber; and gas supply means supplying a gas comprising a mixture of NH3 and H2 to the chamber, in which a coating layer deposited on the interior of the chamber and the showerhead contain nickel (Ni). When the apparatus is utilized to practice a method comprising exposing an object W to a gas comprising a mixture consisting of NH3 and H2, the H2/NH3 gas flow rate ratio and the temperature are controlled so that the reaction of nickel contained in the coating layer deposited on the interior of the chamber and the showerhead is suppressed.Type: ApplicationFiled: June 20, 2006Publication date: April 1, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kensaku Narushima, Satoshi Wakabayashi
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Publication number: 20090208650Abstract: A Ti-based film forming method includes a step (step 1) of cleaning inside a chamber by introducing a cleaning gas containing fluorine into the chamber in a state where a wafer W is not provided on a susceptor; a step (step 2) of heating the susceptor in a state where the wafer W is not provided on the susceptor, injecting a processing gas containing Ti from a shower head into the chamber, and forming a pre-coated film at least on the surface of the shower head; and a step (step 3) of mounting the wafer W on the susceptor 2 in a state where the susceptor is heated, supplying a processing gas into the chamber 1 and forming a Ti-based film on the wafer W. The pre-coated film forming step is performed at a temperature lower than that in the film forming step.Type: ApplicationFiled: April 17, 2009Publication date: August 20, 2009Applicant: TOKYO ELECTRON LIMITEDInventors: Kensaku NARUSHIMA, Satoshi Wakabayashi, Takamitsu Takayama
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Publication number: 20070257372Abstract: A cleaning process is performed on the surface of a nickel silicide film serving as an underlayer. Then, a Ti film is formed to have a film thickness of not less than 2 nm but less than 10 nm by CVD using a Ti compound gas. Then, the Ti film is nitrided. Then, a TiN film is formed on the Ti film thus nitrided, by CVD using a Ti compound gas and a gas containing N and H.Type: ApplicationFiled: April 8, 2005Publication date: November 8, 2007Applicant: TOKYO ELECTRON LIMITEDInventors: Kunihiro Tada, Kensaku Narushima, Satoshi Wakabayashi
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Publication number: 20070131168Abstract: The invention relates to a gas supplying unit to be arranged to hermetically fit in an opening formed at a ceiling part of a processing container for conducting a process to a substrate. The gas supplying unit includes a plurality of nickel members. A large number of gas-supplying holes is formed at a lower surface of the gas supplying unit, a process gas is adapted to be supplied from the large number of gas-supplying holes into the processing container, and the plurality of nickel members is fixed to each other via an intermediate member for preventing sticking made of a material different from nickel.Type: ApplicationFiled: October 27, 2006Publication date: June 14, 2007Inventors: Hisashi Gomi, Tetsuya Saito, Takashi Kakegawa, Takahisa Mase, Makoto Koizumi, Kunihiro Tada, Satoshi Wakabayashi, Kensaku Narushima, Fang Cheng
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Publication number: 20060127601Abstract: A titanium silicide film is formed on an Si wafer. At first, a plasma process using an RF is performed on the Si wafer. Then, a Ti-containing source gas is supplied onto the Si wafer processed by the plasma process and plasma is generated to form a Ti film. At this time, the Ti silicide film is formed by a reaction of the Ti film with Si of the Si wafer. The plasma process is performed on the Si wafer while the Si wafer is supplied with a DC bias voltage having an absolute value of 200V or more.Type: ApplicationFiled: February 10, 2006Publication date: June 15, 2006Applicant: TOKYO ELECTRON LIMITEDInventors: Seishi Murakami, Masato Morishima, Kensaku Narushima
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Publication number: 20050233093Abstract: A film formation method to form a predetermined thin film on a target substrate includes first and second steps alternately performed each at least once. The first step is arranged to generate first plasma within a process chamber that accommodates the substrate while supplying a compound gas containing a component of the thin film and a reducing gas into the process chamber. The second step is arranged to generate second plasma within the process chamber while supplying the reducing gas into the process chamber, subsequently to the first step.Type: ApplicationFiled: June 3, 2005Publication date: October 20, 2005Inventors: Kunihiro Tada, Hiroaki Yokoi, Satoshi Wakabayashi, Kensaku Narushima