Patents by Inventor Kensuke Yamaguchi

Kensuke Yamaguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230223266
    Abstract: A method of depositing a metal includes providing a structure a process chamber, and providing a metal fluoride gas and a growth-suppressant gas into the process chamber to deposit the metal over the structure. The metal may comprise a word line or another conductor of a three-dimensional memory device.
    Type: Application
    Filed: January 11, 2022
    Publication date: July 13, 2023
    Inventors: Fei ZHOU, Rahul SHARANGPANI, Raghuveer S. MAKALA, Yujin TERASAWA, Naoki TAKEGUCHI, Kensuke YAMAGUCHI, Masaaki HIGASHITANI
  • Publication number: 20230223248
    Abstract: A method of depositing a metal includes providing a structure a process chamber, and providing a metal fluoride gas and a growth-suppressant gas into the process chamber to deposit the metal over the structure. The metal may comprise a word line or another conductor of a three-dimensional memory device.
    Type: Application
    Filed: January 11, 2022
    Publication date: July 13, 2023
    Inventors: Fei ZHOU, Rahul SHARANGPANI, Raghuveer S. MAKALA, Yujin TERASAWA, Naoki TAKEGUCHI, Kensuke YAMAGUCHI, Masaaki HIGASHITANI
  • Publication number: 20230223267
    Abstract: A method of depositing a metal includes providing a structure a process chamber, and providing a metal fluoride gas and a growth-suppressant gas into the process chamber to deposit the metal over the structure. The metal may comprise a word line or another conductor of a three-dimensional memory device.
    Type: Application
    Filed: January 11, 2022
    Publication date: July 13, 2023
    Inventors: Rahul SHARANGPANI, Fei ZHOU, Raghuveer S. MAKALA, Yujin TERASAWA, Naoki TAKEGUCHI, Kensuke YAMAGUCHI
  • Patent number: 10916504
    Abstract: An alternating stack of insulating layers and sacrificial material layers is formed over a substrate. Memory stack structures are formed through the alternating stack. Each of the memory stack structures includes a memory film and a vertical semiconductor channel. Backside recesses are formed by removing the sacrificial material layers selective to the insulating layers and the memory stack structures. Electrically conductive layers are formed in the backside recesses. Each of the electrically conductive layers includes a molybdenum-containing conductive liner and a metal fill portion including a metal other than molybdenum.
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: February 9, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Yusuke Mukae, Naoki Takeguchi, Kensuke Yamaguchi, Raghuveer S. Makala, Yujin Terasawa
  • Publication number: 20200395310
    Abstract: An alternating stack of insulating layers and sacrificial material layers is formed over a substrate. Memory stack structures are formed through the alternating stack. Each of the memory stack structures includes a memory film and a vertical semiconductor channel. Backside recesses are formed by removing the sacrificial material layers selective to the insulating layers and the memory stack structures. Electrically conductive layers are formed in the backside recesses. Each of the electrically conductive layers includes a molybdenum-containing conductive liner and a metal fill portion including a metal other than molybdenum.
    Type: Application
    Filed: June 14, 2019
    Publication date: December 17, 2020
    Inventors: Yusuke MUKAE, Naoki TAKEGUCHI, Kensuke YAMAGUCHI, Raghuveer S. MAKALA, Yujin TERASAWA
  • Patent number: 10608010
    Abstract: An alternating stack of insulating layers and sacrificial material layers is formed with stepped surfaces. Sacrificial metal plates are formed on the top surfaces of the sacrificial material layers, and a retro-stepped dielectric material portion is formed over the sacrificial metal plates. Contact via cavities are formed through the retro-stepped dielectric material portion employing the sacrificial metal plates as etch stop structures. The sacrificial metal plates are replaced with portions of insulating spacer layers. Sacrificial via fill structures within remaining volumes of the contact via cavities. The sacrificial material layers are replaced with electrically conductive layers. The sacrificial via fill structures are replaced with portions of staircase-region contact via structures that contact the electrically conductive layers.
    Type: Grant
    Filed: June 7, 2018
    Date of Patent: March 31, 2020
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Yujin Terasawa, Genta Mizuno, Yusuke Mukae, Yoshinobu Tanaka, Shiori Kataoka, Ryosuke Itou, Kensuke Yamaguchi, Naoki Takeguchi
  • Patent number: 10546870
    Abstract: A three-dimensional NAND memory string includes an alternating stack of insulating layers and word line layers extending in a word line direction, a memory array region in the alternating stack containing memory stack structures, a group of more than two column stairs located in the alternating stack and extending in the word line direction from one side of the memory array region, and bit lines electrically contacting the vertical semiconductor channels and extending in a bit line direction which is perpendicular to the word line direction. Each column stair of the group of N column stairs has a respective step in a first vertical plane which extends in the bit line direction, and the respective steps in the first vertical plane decrease and then increase from one end column stair to another end column stair.
    Type: Grant
    Filed: April 18, 2018
    Date of Patent: January 28, 2020
    Assignee: SanDisk Technologies LLC
    Inventors: Seiji Shimabukuro, Kensuke Yamaguchi
  • Patent number: 10490569
    Abstract: Multiple tier structures are stacked over a substrate. Each tier structure includes an alternating stack of insulating layers and sacrificial material layers and a retro-stepped dielectric material portion overlying the alternating stack. Multiple types of openings are formed concurrently during formation of each tier structure. Openings concurrently formed through each tier structure can include at least two types of openings that may be selected from through-tier memory openings, through-tier support openings, and through-tier staircase-region openings. Each through-tier opening is filled with a respective through-tier sacrificial opening fill structure. Stacks of through-tier sacrificial opening fill structures can be removed in stages to form various device components, which include memory stack structures, support pillar structures, and staircase-region contact via structures.
    Type: Grant
    Filed: June 27, 2018
    Date of Patent: November 26, 2019
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Mitsuteru Mushiga, Hisakazu Otoi, Kensuke Yamaguchi, James Kai, Zhixin Cui, Murshed Chowdhury, Johann Alsmeier, Tong Zhang
  • Publication number: 20190280003
    Abstract: Multiple tier structures are stacked over a substrate. Each tier structure includes an alternating stack of insulating layers and sacrificial material layers and a retro-stepped dielectric material portion overlying the alternating stack. Multiple types of openings are formed concurrently during formation of each tier structure. Openings concurrently formed through each tier structure can include at least two types of openings that may be selected from through-tier memory openings, through-tier support openings, and through-tier staircase-region openings. Each through-tier opening is filled with a respective through-tier sacrificial opening fill structure. Stacks of through-tier sacrificial opening fill structures can be removed in stages to form various device components, which include memory stack structures, support pillar structures, and staircase-region contact via structures.
    Type: Application
    Filed: June 27, 2018
    Publication date: September 12, 2019
    Inventors: Mitsuteru Mushiga, Hisakazu Otoi, Kensuke Yamaguchi, James Kai, Zhixin Cui, Murshed Chowdhury, Johann Alsmeier, Tong Zhang
  • Publication number: 20190280001
    Abstract: An alternating stack of insulating layers and sacrificial material layers is formed with stepped surfaces. Sacrificial metal plates are formed on the top surfaces of the sacrificial material layers, and a retro-stepped dielectric material portion is formed over the sacrificial metal plates. Contact via cavities are formed through the retro-stepped dielectric material portion employing the sacrificial metal plates as etch stop structures. The sacrificial metal plates are replaced with portions of insulating spacer layers. Sacrificial via fill structures within remaining volumes of the contact via cavities. The sacrificial material layers are replaced with electrically conductive layers. The sacrificial via fill structures are replaced with portions of staircase-region contact via structures that contact the electrically conductive layers.
    Type: Application
    Filed: June 7, 2018
    Publication date: September 12, 2019
    Inventors: Yujin TERASAWA, Genta MIZUNO, Yusuke MUKAE, Yoshinobu TANAKA, Shiori KATAOKA, Ryosuke ITOU, Kensuke YAMAGUCHI, Naoki TAKEGUCHI
  • Publication number: 20190221574
    Abstract: A three-dimensional NAND memory string includes an alternating stack of insulating layers and word line layers extending in a word line direction, a memory array region in the alternating stack containing memory stack structures, a group of more than two column stairs located in the alternating stack and extending in the word line direction from one side of the memory array region, and bit lines electrically contacting the vertical semiconductor channels and extending in a bit line direction which is perpendicular to the word line direction. Each column stair of the group of N column stairs has a respective step in a first vertical plane which extends in the bit line direction, and the respective steps in the first vertical plane decrease and then increase from one end column stair to another end column stair.
    Type: Application
    Filed: April 18, 2018
    Publication date: July 18, 2019
    Inventors: Seiji SHIMABUKURO, Kensuke YAMAGUCHI
  • Patent number: 10269620
    Abstract: Contacts to peripheral devices extending through multiple tier structures of a three-dimensional memory device can be formed with minimal additional processing steps. First peripheral via cavities through a first tier structure can be formed concurrently with formation of first memory openings. Sacrificial via fill structures can be formed in the first peripheral via cavities concurrently with formation of sacrificial memory opening fill structures that are formed in the first memory openings. Second peripheral via cavities through a second tier structure can be formed concurrently with formation of word line contact via cavities that extend to top surfaces of electrically conductive layers in the first and second tier structures. After removal of the sacrificial via fill structures, the first and second peripheral via cavities can be filled with a conductive material to form peripheral contact via structures concurrently with formation of word line contact via structures.
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: April 23, 2019
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Jixin Yu, Zhenyu Lu, Hiroyuki Ogawa, Daxin Mao, Kensuke Yamaguchi, Sung Tae Lee, Yao-sheng Lee, Johann Alsmeier
  • Patent number: 10249640
    Abstract: A semiconductor structure includes a memory-level assembly located over a substrate and including at least one alternating stack and memory stack structures vertically extending through the at least one alternating stack. Each of the at least one an alternating stack includes alternating layers of respective insulating layers and respective electrically conductive layers, and each of the electrically conductive layers in the at least one alternating stack includes a respective opening such that a periphery of a respective spacer dielectric portion located in the opening contacts a sidewall of the respective electrically conductive layers. At least one through-memory-level via structure vertically extends through each of the spacer dielectric portions and the insulating layers.
    Type: Grant
    Filed: June 8, 2016
    Date of Patent: April 2, 2019
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Jixin Yu, Zhenyu Lu, Alexander Chu, Kensuke Yamaguchi, Hiroyuki Ogawa, Daxin Mao, Yan LI, Johann Alsmeier
  • Publication number: 20180342531
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, the alternating stack containing a memory array region and a terrace region. Memory stack structures containing a memory film and a vertical semiconductor channel extend through the memory array region of the alternating stack. Support pillar structures extending through the terrace region of the alternating stack. The support pillar structures have different heights from each other.
    Type: Application
    Filed: May 29, 2017
    Publication date: November 29, 2018
    Inventors: Hiromasa Susuki, Masanori Tsutsumi, Shigehisa Inoue, Junji Oh, Kensuke Yamaguchi, Seiji Shimabukuro, Yuji Fukano, Ryoichi Ehara, Youko Furihata
  • Patent number: 10141331
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, the alternating stack containing a memory array region and a terrace region. Memory stack structures containing a memory film and a vertical semiconductor channel extend through the memory array region of the alternating stack. Support pillar structures extending through the terrace region of the alternating stack. The support pillar structures have different heights from each other.
    Type: Grant
    Filed: May 29, 2017
    Date of Patent: November 27, 2018
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Hiromasa Susuki, Masanori Tsutsumi, Shigehisa Inoue, Junji Oh, Kensuke Yamaguchi, Seiji Shimabukuro, Yuji Fukano, Ryoichi Ehara, Youko Furihata
  • Patent number: 10014316
    Abstract: Memory openings and support openings can be formed through an alternating stack of insulating layers and sacrificial material layers. A set of dielectric layers and at least one semiconductor material layer can be sequentially deposited in each of the memory openings and the support openings. The at least one semiconductor material layer is removed from inside the support openings, while the at least one semiconductor material layer is not removed from inside the memory openings. Memory stack structures and support pillar structures are formed in the memory openings and the support openings, respectively. The sacrificial material layers are replaced with electrically conductive layers. Removal of the at least one semiconductor material layer from the support pillar structures reduces or eliminates leakage current through the support pillar structures.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: July 3, 2018
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Fabo Yu, Jayavel Pachamuthu, Jongsun Sel, Tuan Pham, Cheng-Chung Chu, Yao-Sheng Lee, Kensuke Yamaguchi, Masanori Terahara, Shuji Minagawa
  • Patent number: 10008570
    Abstract: The contact area between a source strap structure of a buried source layer and semiconductor channels within memory structures can be increased by laterally expanding a source-level volume in which the memory stack structures are formed. In one embodiment, sacrificial semiconductor pedestals can be formed in source-level memory openings prior to formation of a vertically alternating stack of insulating layers and sacrificial material layers. Memory openings can include bulging portions formed by removal of the sacrificial semiconductor pedestals. Memory stack structures can be formed with a greater sidewall surface area in the bulging portions to provide a greater contact area with the source strap structure. Alternatively, bottom portions of memory openings can be expanded selective to upper portions during, or after, formation of the memory openings to provide bulging portions and to increase the contact area with the source strap structure.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: June 26, 2018
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Jixin Yu, Kento Kitamura, Tong Zhang, Chun Ge, Yanli Zhang, Satoshi Shimizu, Yasuo Kasagi, Hiroyuki Ogawa, Daxin Mao, Kensuke Yamaguchi, Johann Alsmeier, James Kai
  • Publication number: 20180122906
    Abstract: The contact area between a source strap structure of a buried source layer and semiconductor channels within memory structures can be increased by laterally expanding a source-level volume in which the memory stack structures are formed. In one embodiment, sacrificial semiconductor pedestals can be formed in source-level memory openings prior to formation of a vertically alternating stack of insulating layers and sacrificial material layers. Memory openings can include bulging portions formed by removal of the sacrificial semiconductor pedestals. Memory stack structures can be formed with a greater sidewall surface area in the bulging portions to provide a greater contact area with the source strap structure. Alternatively, bottom portions of memory openings can be expanded selective to upper portions during, or after, formation of the memory openings to provide bulging portions and to increase the contact area with the source strap structure.
    Type: Application
    Filed: March 14, 2017
    Publication date: May 3, 2018
    Inventors: Jixin YU, Kento KITAMURA, Tong ZHANG, Chun GE, Yanli ZHANG, Satoshi SHIMIZU, Yasuo KASAGI, Hiroyuki OGAWA, Daxin MAO, Kensuke YAMAGUCHI, Johann ALSMEIER, James KAI
  • Publication number: 20180108671
    Abstract: Memory openings and support openings can be formed through an alternating stack of insulating layers and sacrificial material layers. A set of dielectric layers and at least one semiconductor material layer can be sequentially deposited in each of the memory openings and the support openings. The at least one semiconductor material layer is removed from inside the support openings, while the at least one semiconductor material layer is not removed from inside the memory openings. Memory stack structures and support pillar structures are formed in the memory openings and the support openings, respectively. The sacrificial material layers are replaced with electrically conductive layers. Removal of the at least one semiconductor material layer from the support pillar structures reduces or eliminates leakage current through the support pillar structures.
    Type: Application
    Filed: October 18, 2016
    Publication date: April 19, 2018
    Inventors: Fabo YU, Jayavel PACHAMUTHU, Jongsun SEL, Tuan PHAM, Cheng-Chung CHU, Yao-Sheng LEE, Kensuke YAMAGUCHI, Masanori TERAHARA, Shuji MINAGAWA
  • Publication number: 20170358593
    Abstract: A semiconductor structure includes a memory-level assembly located over a substrate and including at least one alternating stack and memory stack structures vertically extending through the at least one alternating stack. Each of the at least one an alternating stack includes alternating layers of respective insulating layers and respective electrically conductive layers, and each of the electrically conductive layers in the at least one alternating stack includes a respective opening such that a periphery of a respective spacer dielectric portion located in the opening contacts a sidewall of the respective electrically conductive layers. At least one through-memory-level via structure vertically extends through each of the spacer dielectric portions and the insulating layers.
    Type: Application
    Filed: June 8, 2016
    Publication date: December 14, 2017
    Inventors: Jixin YU, Zhenyu LU, Alexander CHU, Kensuke YAMAGUCHI, Hiroyuki OGAWA, Daxin MAO, Yan LI, Johann ALSMEIER