Patents by Inventor Kentaro Shimizu

Kentaro Shimizu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11411147
    Abstract: A wavelength converting layer is partially diced to generate a first and second wavelength converting layer segment and to allow partial isolation between the first segment and the second segment such that the wavelength converting layer segments are connected by a connecting wavelength converting layer. The first and second wavelength converting layer segments are attached to a first and second light emitting device, respectively to create a first and second pixel. The connecting wavelength converting layer segment is removed to allow complete isolation between the first pixel and the second pixel. An optical isolation material is applied to exposed surfaces of the first and second pixel and a sacrificial portion of the wavelength converting layer segments and optical isolation material attached to the sacrificial portion is removed from a surface facing away from the first light emitting device, to expose a emitting surface of the first wavelength converting layer segment.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: August 9, 2022
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Hisashi Masui, Yu-Chen Shen, Danielle Russell Chamberlin, Peter Josef Schmidt
  • Patent number: 11411043
    Abstract: Phosphor-converted LED side reflectors disclosed herein comprise pigments that are photochemically stable under illumination by light from the pcLED. The pigments absorb light in at least a portion of the spectrum of light emitted by the first phosphor converted LED. The side reflector may also comprise light scattering particles or air voids. The pigments, light scattering particles, or air voids may be homogeneously distributed in the reflector. Alternatively the side reflector may be layered, with the pigments, light scattering particles, or air voids inhomogeneously distributed in the reflector. The side reflector can include phosphor particles.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: August 9, 2022
    Assignee: Lumileds LLC
    Inventors: Grigoriy Basin, Kentaro Shimizu, Brendan Moran, Emma Dohner, Noad Shapiro, Marcel Bohmer
  • Publication number: 20220238767
    Abstract: An array of phosphor pixels is positioned on an array of semiconductor LED pixels with thermally curable adhesive between them. Selected LED pixels of the array are electrically activated; resulting heat cures the adhesive to attach the corresponding phosphor pixel to the activated LED pixel and to release the corresponding phosphor pixel from a carrier. Removal of the carrier removes unattached phosphor pixels, leaving behind phosphor pixels attached to the LED pixels that were activated. The process can be repeated for phosphor pixels of different colors.
    Type: Application
    Filed: April 13, 2022
    Publication date: July 28, 2022
    Applicant: Lumileds LLC
    Inventors: Emma DOHNER, Kentaro SHIMIZU, Hisashi MASUI
  • Publication number: 20220238766
    Abstract: An array of phosphor pixels is positioned on an array of semiconductor LED pixels with thermally curable adhesive between them. Selected LED pixels of the array are electrically activated; resulting heat cures the adhesive to attach the corresponding phosphor pixel to the activated LED pixel and to release the corresponding phosphor pixel from a carrier. Removal of the carrier removes unattached phosphor pixels, leaving behind phosphor pixels attached to the LED pixels that were activated. The process can be repeated for phosphor pixels of different colors.
    Type: Application
    Filed: April 12, 2022
    Publication date: July 28, 2022
    Applicant: Lumileds LLC
    Inventors: Emma DOHNER, Kentaro SHIMIZU, Hisashi MASUI
  • Publication number: 20220158044
    Abstract: A method includes depositing a layer comprising a photoinitiator and a curable material onto a surface and applying a nanoimprint mold on the layer of curable material to form a mesh comprising intersecting walls defining cavities. After applying the nanoimprint mold, the mesh is illuminated with light causing decarboxylation of the photoinitiator to initiate curing of the curable material. After curing the curable material, the nanoimprint mold is removed and a wavelength converting material is deposited in the cavities to form an array of wavelength converting pixels.
    Type: Application
    Filed: February 2, 2022
    Publication date: May 19, 2022
    Applicant: Lumileds LLC
    Inventors: Danielle Russell Chamberlin, Erik ROELING, Daniel Bernardo ROITMAN, Kentaro SHIMIZU
  • Patent number: 11302849
    Abstract: Phosphor-converted LED side reflectors disclosed herein comprise pigments that are photochemically stable under illumination by light from the pcLED. The pigments absorb light in at least a portion of the spectrum of light emitted by the first phosphor converted LED. The side reflector may also comprise light scattering particles and/or air voids. The pigments, light scattering particles and/or air voids may be homogeneously distributed in the reflector. Alternatively the side reflector may be layered, with the pigments, light scattering particles and/or air voids inhomogeneously distributed in the reflector. The side reflector may comprise phosphor particles.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: April 12, 2022
    Assignee: Lumileds LLC
    Inventors: Grigoriy Basin, Kentaro Shimizu, Brendan Moran, Emma Dohner, Noad Shapiro, Marcel Bohmer
  • Publication number: 20220102595
    Abstract: A method is described for low temperature curing of silicone structures, including the steps of providing patterning photoresist structures on a substrate. The photoresist structures define at least one open region that can be at least partially filled with a condensation cure silicone system. Vapor phase catalyst deposition is used to accelerate the cure of the condensation cure silicone, and the photoresist structure is removed to leave free standing or layered silicone structures. Phosphor containing silicone structures that are coatable with a reflective metal or other material are enabled by the method.
    Type: Application
    Filed: December 10, 2021
    Publication date: March 31, 2022
    Applicant: LUMILEDS LLC
    Inventors: Daniel Bernardo ROITMAN, Emma DOHNER, Kentaro SHIMIZU, Marcel Rene BOHMER
  • Patent number: 11276805
    Abstract: A method includes depositing a layer comprising a photoinitiator and a curable material onto a surface and applying a nanoimprint mold on the layer of curable material to form a mesh comprising intersecting walls defining cavities. After applying the nanoimprint mold, the mesh is illuminated with light causing decarboxylation of the photoinitator to initiate curing of the curable material. After curing the curable material, the nanoimprint mold is removed and a wavelength converting material is deposited in the cavities to form an array of wavelength converting pixels.
    Type: Grant
    Filed: November 12, 2020
    Date of Patent: March 15, 2022
    Assignee: Lumileds LLC
    Inventors: Danielle Russell Chamberlin, Erik Roeling, Daniel Bernardo Roitman, Kentaro Shimizu
  • Patent number: 11217734
    Abstract: Patterned ceramic wavelength-converting phosphor structures may be bonded to an LED to form a pcLED. The phosphor structures are patterned with features that provide enhanced oxygen permeability to an adhesive bond used to attach the phosphor structure to the LED. The enhanced oxygen permeability reduces transient degradation of the pcLED occurring in the region of the adhesive bond.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: January 4, 2022
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Hisashi Masui, Marcel Rene Bohmer, Vernon Wong
  • Patent number: 11217731
    Abstract: An adhesive layer is disclosed and may include a plurality of short chain molecules, each of the plurality of the short chain molecules including a first end and a second end such that the distance between the first end and second end is less than 100 nm and such that first end is configured to attach to a first surface and the second end is configured to attach to a second surface.
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: January 4, 2022
    Assignee: Lumileds LLC
    Inventors: Venkata Ananth Tamma, Kentaro Shimizu, Vernon K. Wong
  • Patent number: 11201267
    Abstract: A method is described for low temperature curing of silicone structures, including the steps of providing patterning photoresist structures on a substrate. The photoresist structures define at least one open region that can be at least partially filled with a condensation cure silicone system. Vapor phase catalyst deposition is used to accelerate the cure of the condensation cure silicone, and the photoresist structure is removed to leave free standing or layered silicone structures. Phosphor containing silicone structures that are coatable with a reflective metal or other material are enabled by the method.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: December 14, 2021
    Assignee: LUMILEDS LLC
    Inventors: Daniel Bernardo Roitman, Emma Dohner, Kentaro Shimizu, Marcel Rene Bohmer
  • Patent number: 11189757
    Abstract: Sidewall reflectors disposed on the sidewalls of an LED or pcLED comprise porous (for example, hollow) high refractive index light scattering particles dispersed in a transparent binder. The porous particles exhibit a high refractive index contrast and corresponding strong scattering at the interfaces between the porous particle material and one or more air-filled voids in each particle. These sidewall reflectors can provide light confinement with thin reflector structures, allowing close spacing between LEDs and pcLEDs, and may be advantageously employed in microLED arrays.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: November 30, 2021
    Assignee: Lumileds LLC
    Inventors: Marcel Rene Bohmer, Kentaro Shimizu
  • Publication number: 20210325023
    Abstract: A device including a phosphor layer having a plurality of holes or pockets arranged within the phosphor layer to reduce lateral light transmission. The phosphor layer can be sized and positioned to extend over a plurality of LED emitter pixels.
    Type: Application
    Filed: June 30, 2021
    Publication date: October 21, 2021
    Applicant: Lumileds LLC
    Inventors: Kentaro SHIMIZU, Venkata Ananth TAMMA, Hisashi MASUI
  • Patent number: 11152545
    Abstract: Devices and techniques are disclosed herein which include a die including side surfaces such that light emitted from the die can exit through the side surfaces. The die includes a first surface and a second surface opposite the first surface such that the distance between the first surface and the second surface is at least 100 micro meters. The die also include a wavelength converting material deposited external to the die such that the wavelength converting material covers the side surfaces. The wavelength converting material includes phosphor particles, a transparent risen carrier, and transparent particles configured to increase the volume of the wavelength converting material, the transparent particles having a refractive index (RI) that is similar to the RI of the transparent risen carrier.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: October 19, 2021
    Assignee: Lumileds LLC
    Inventors: Rene Helbing, Daniel Estrada, Kentaro Shimizu
  • Publication number: 20210275577
    Abstract: The present invention provides a composition for regulating intracellular signal transduction. More specifically, the present invention provides a composition for prevention and/or improvement of a symptom associated with intracellular signal transduction in a subject, comprising molecular hydrogen as an active ingredient.
    Type: Application
    Filed: March 3, 2021
    Publication date: September 9, 2021
    Applicants: MiZ Company Limited, Osaka University
    Inventors: Fumitake SATOH, Bunpei SATO, Shinichi HIRANO, Ryosuke KUROKAWA, Yusuke ICHIKAWA, Hiroshi MATSUURA, Kentaro SHIMIZU, Hiroshi OGURA, Takeshi SHIMAZU
  • Patent number: 11081628
    Abstract: Systems for LED illumination products. Solutions to the problems attendant to delivering a white-appearing LED product without diminishing efficiency of white light generation are presented. Devices are designed and manufactured that include a specially-formulated off-state white-appearing layer to the LED apparatus. The composition of the specially-formulated off-state white-appearing layer is tuned for high-efficiency during the on-state.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 3, 2021
    Assignee: Lumileds LLC
    Inventors: Marcel Rene Bohmer, Kentaro Shimizu, Jacobus Johannes Franciscus Gerardus Heuts
  • Patent number: 11081471
    Abstract: An LED module includes a substrate having a high thermal conductivity and at least one LED die mounted on the substrate. A wavelength conversion material, such as phosphor or quantum dots in a binder, has a very low thermal conductivity and is formed to have a relatively high volume and low concentration over the LED die so that the phosphor or quantum dots conduct little heat from the LED die. A transparent top plate, having a high thermal conductivity, is positioned over the wavelength conversion material, and a hermetic seal is formed between the top plate and the substrate surrounding the wavelength conversion material. The LED die is located in a cavity in either the substrate or the top plate. In this way, the temperature of the wavelength conversion material is kept well below the temperature of the LED die. The sealing is done in a wafer level process.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: August 3, 2021
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Brendan Jude Moran, Mark Melvin Butterworth, Oleg Borisovich Shchekin
  • Patent number: 11063191
    Abstract: A phosphor carrier assembly includes a substrate, a thermal or UV activated release adhesive, a layer containing a pixelated phosphor array, and a partially cured or highly viscous adhesive. The phosphor pixels on the carrier are typically all of the same color. In formation of a phosphor converted LED array the phosphor pixels on the carrier assembly are aligned with and placed in contact with corresponding LED pixels in an array of pixelated LED dice. Selected phosphor pixels on the carrier assembly may then be attached to corresponding LED pixels, and released from the substrate, by powering (activating) the corresponding LED pixels to heat the selected phosphor pixel to a temperature that releases the thermal release adhesive and that cures or partially cures the adhesive on the selected phosphor pixels in contact with the corresponding LED pixels.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: July 13, 2021
    Assignee: Lumileds LLC
    Inventors: Emma Dohner, Kentaro Shimizu, Hisashi Masui
  • Patent number: 11054112
    Abstract: A device including a phosphor layer having a plurality of air gaps arranged within the phosphor layer to block lateral light transmission. The phosphor layer can be sized and positioned to be continuously extend over a plurality of LED emitter pixels.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: July 6, 2021
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Venkata Ananth Tamma, Hisashi Masui
  • Publication number: 20210184083
    Abstract: Sidewall reflectors disposed on the sidewalls of an LED or pcLED comprise porous (for example, hollow) high refractive index light scattering particles dispersed in a transparent binder. The porous particles exhibit a high refractive index contrast and corresponding strong scattering at the interfaces between the porous particle material and one or more air-filled voids in each particle. These sidewall reflectors can provide light confinement with thin reflector structures, allowing close spacing between LEDs and pcLEDs, and may be advantageously employed in microLED arrays.
    Type: Application
    Filed: December 12, 2019
    Publication date: June 17, 2021
    Applicant: Lumileds LLC
    Inventors: Marcel Rene BOHMER, Kentaro SHIMIZU