Patents by Inventor Kenya Sonobe

Kenya Sonobe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11978903
    Abstract: Provided is a binder composition for a secondary battery with which a slurry composition for a secondary battery having low foaming can be produced, and that can improve handleability of a functional layer or electrode layer formed using the produced slurry composition for a secondary battery. The binder composition for a secondary battery contains a polymer A and a solvent. The polymer A includes an amide group-containing monomer unit and a carboxylic acid ester-containing monomer unit including an alkyl chain having a carbon number of not less than 2 and not more than 9. Content of the carboxylic acid ester-containing monomer unit in the polymer A is not less than 12 mass % and not more than 28 mass %.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: May 7, 2024
    Assignee: ZEON CORPORATION
    Inventors: Yusuke Adachi, Kenya Sonobe, Yasuhiro Isshiki, Ai Masuda
  • Patent number: 11967719
    Abstract: Provided is a binder composition for an all-solid-state secondary battery with which it is possible to form a solid electrolyte-containing layer that can cause an all-solid-state secondary battery to display excellent output characteristics and high-temperature cycle characteristics. The binder composition contains a polymer A that includes a nitrile group-containing monomer unit and an aliphatic conjugated diene monomer unit. The proportional content of the nitrile group-containing monomer unit in the polymer A is not less than 5 mass % and not more than 30 mass %, and the proportional content of the aliphatic conjugated diene monomer unit in the polymer A is not less than 40 mass % and not more than 95 mass %. The polymer A has a Mooney viscosity (ML1+4, 100° C.) of 65 or more.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: April 23, 2024
    Assignee: ZEON CORPORATION
    Inventors: Yusaku Matsuo, Kenya Sonobe
  • Patent number: 11929507
    Abstract: A binder composition contains an organic solvent and a binder that includes a particulate polymer A and a highly soluble polymer B. The particulate polymer A includes an ethylenically unsaturated acid monomer unit in a proportion of not less than 1.0 mass % and not more than 10.0 mass % and a (meth)acrylic acid ester monomer unit in a proportion of not less than 30.0 mass % and not more than 98.0 mass %. The particulate polymer A includes two particulate polymers A1 and A2 having different volume-average particle diameters. The volume-average particle diameters D50A1 and D50A2 of these particulate polymers A1 and A2 satisfy a formula: D50A2>D50A1?50 nm.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: March 12, 2024
    Assignee: ZEON CORPORATION
    Inventors: Yukie Ito, Kenya Sonobe, Maki Mesuda
  • Publication number: 20240063395
    Abstract: Provided is a conductive material paste for an electrochemical device electrode with which it is possible to produce a slurry composition that has excellent viscosity stability and can cause an electrochemical device to display excellent cycle characteristics. The conductive material paste contains a fibrous conductive carbon, a triazine skeleton-containing compound, a water-soluble polymer, and water. The amount of the triazine skeleton-containing compound is not less than 1 part by mass and not more than 50 parts by mass per 100 parts by mass of the fibrous conductive carbon, and the amount of the water-soluble polymer is not less than 1 part by mass and not more than 50 parts by mass per 100 parts by mass of the fibrous conductive carbon.
    Type: Application
    Filed: January 7, 2022
    Publication date: February 22, 2024
    Applicant: ZEON CORPORATION
    Inventors: Yusuke ADACHI, Kenya SONOBE
  • Publication number: 20230378465
    Abstract: Provided is a binder composition for a non-aqueous secondary battery negative electrode with which it is possible to form a negative electrode having excellent peel strength and low tendency to swell after cycling and a secondary battery having excellent cycle characteristics. The binder composition contains a particulate binder and a dispersion medium. The particulate binder has a cross-linked structure through bonding via sulfur. The amount of sediment obtained upon centrifugation of the binder composition at a rotation speed of 110,000 rpm is less than 5.0 parts by mass when the amount of all solid content contained in the binder composition is taken to be 100 parts by mass.
    Type: Application
    Filed: September 9, 2021
    Publication date: November 23, 2023
    Applicant: ZEON CORPORATION
    Inventors: Tetsuya AKABANE, Kenya SONOBE
  • Patent number: 11742489
    Abstract: A binder composition for a secondary battery positive electrode contains a polymer including a nitrile group-containing monomer unit, an aromatic vinyl monomer unit, a hydrophilic group-containing monomer unit, a conjugated diene monomer unit, and a linear alkylene structural unit having a carbon number of 4 or more. The aromatic vinyl monomer unit is included in the polymer in a proportion of not less than 30.0 mass % and not more than 60.0 mass %. The polymer has an iodine value of not less than 60 mg/100 mg and not more than 150 mg/100 mg.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: August 29, 2023
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Hiroki Oguro, Maki Mesuda
  • Publication number: 20230033554
    Abstract: A binder composition for a secondary battery contains a polymer, an organic solvent, and a compound formed of an organic material or an inorganic material. The compound has a solubility of 10 mass % or less in water at 25° C. and includes an element belonging to either or both of group 13 and group 14 of the periodic table, excluding carbon and germanium. Content of the element in the binder composition is not less than 5 mass ppm and not more than 5,000 mass ppm relative to the polymer.
    Type: Application
    Filed: November 26, 2020
    Publication date: February 2, 2023
    Applicant: ZEON CORPORATION
    Inventors: Yusaku MATSUO, Kenya SONOBE
  • Patent number: 11552297
    Abstract: Provided is a binder composition for lithium ion secondary battery electrode-use that reduces internal resistance of a lithium ion secondary battery while also providing the lithium ion secondary battery with excellent life characteristics. The binder composition contains a copolymer X and a solvent. The copolymer X is obtained from a monomer composition X that contains at least 20.0 mass % and no greater than 75.0 mass % of an ethylenically unsaturated carboxylic acid compound (A) composed of either or both of an ethylenically unsaturated carboxylic acid and an ethylenically unsaturated carboxylic acid salt, and at least 20.0 mass % and no greater than 75.0 mass % of a copolymerizable compound (B) that has an ethylenically unsaturated bond and a solubility of at least 7 g in 100 g of water at 20° C. The copolymer X has a degree of swelling in electrolysis solution of less than 120 mass %.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: January 10, 2023
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Yusuke Adachi, Takuya Kaneda, Yasuhiro Isshiki
  • Patent number: 11462737
    Abstract: A binder composition for a non-aqueous secondary battery electrode contains a water-soluble polymer including, in a proportion of at least 0.1 mass % and not more than 20 mass %, a monomer unit derived from a monomer represented by general formula (1): CH2?C(R1) —C?O—NH—R2—OH (R1 is hydrogen or an alkyl group and R2 is (CHR3)n(O(CHR3)m)l[n=1 to 10; m=1 to 4; 1=0 to 3; and R3 is hydrogen or an alkyl group having a carbon number of 1 to 4]).
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: October 4, 2022
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Yusuke Adachi
  • Patent number: 11411220
    Abstract: Provided is a binder composition for an electrochemical device that has excellent binding capacity and is capable of forming a functional layer that can improve rate characteristics and cycle characteristics of an electrochemical device (for example, a secondary battery). The binder composition for an electrochemical device contains a binder and an organonitrogen compound. The binder is a polymer including at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a cyano group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfo group. The organonitrogen compound includes at least one functional group selected from the group consisting of an azo group, a hydrazino group, a hydrazo group, and a nitroso group, has a 5% mass loss temperature of 140° C. or higher, and has a molecular weight of not less than 80 and not more than 1,000.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: August 9, 2022
    Assignee: ZEON CORPORATION
    Inventors: Yasuhiro Isshiki, Kenya Sonobe, Kazuki Asai
  • Publication number: 20220238883
    Abstract: Provided is a novel technique relating to electrochemical devices that makes it possible to ensure a high level of safety of an electrochemical device while also causing the electrochemical device to display excellent high-temperature storage characteristics. One or more composite particles for an electrochemical device each include a core particle and a shell portion at least partially covering an outer surface of the core particle. The core particle contains a melamine compound, and the shell portion contains an inorganic material.
    Type: Application
    Filed: June 17, 2020
    Publication date: July 28, 2022
    Applicant: ZEON CORPORATION
    Inventors: Maki MESUDA, Kenya SONOBE, Yasuhiro ISSHIKI
  • Patent number: 11387463
    Abstract: Provided is an electrode for an electrochemical device that has excellent peel strength and can ensure a high level of safety of an electrochemical device. The electrode for an electrochemical device includes a current collector and an electrode mixed material layer on the current collector. The electrode mixed material layer contains an electrode active material, a binder, and a foaming agent. The binder is a polymer including a diene monomer unit and/or nitrile group-containing monomer unit, and in which the total proportion constituted by the diene monomer unit and nitrile group-containing monomer unit is 10 mass % to 80 mass %. Volume resistivity RA of a laminate of the electrode mixed material layer and current collector at 25° C. is 0.1 ?·cm to 200 ?·cm, and a ratio of volume resistivity RB of the laminate at 350° C. relative to volume resistivity RA of the laminate at 25° C. is 10 or more.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: July 12, 2022
    Assignee: ZEON CORPORATION
    Inventors: Yasuhiro Isshiki, Kenya Sonobe
  • Publication number: 20220200000
    Abstract: Provided is a new technique related to electrochemical devices that can sufficiently ensure adhesiveness of a functional layer and safety of an electrochemical device while, on the other hand, causing an electrochemical device to display excellent high-temperature storage characteristics. A composite particle for an electrochemical device functional layer includes a core particle containing a melamine compound and a shell polymer that at least partially covers an outer surface of the core particle and that includes at least one selected from the group consisting of a nitrile group, a carboxy group, a hydroxyl group, a sulfo group, an aldehyde group, and an amide group.
    Type: Application
    Filed: March 17, 2020
    Publication date: June 23, 2022
    Applicant: ZEON CORPORATION
    Inventors: Maki MESUDA, Kenya SONOBE, Yasuhiro ISSHIKI
  • Patent number: 11302923
    Abstract: Provided is an additive for an electrochemical device that can ensure a high level of safety of an electrochemical device. The additive for an electrochemical device is an additive for an electrochemical device that is used in an electrochemical device, for which a temperature at which a volume expansion ratio thereof reaches a factor of 2 or more is higher than 150° C. and lower than 400° C., and in which the content of (A) each element belonging to group 2 of the periodic table is less than 100 mass ppm, the content of (B) each element belonging to group 17 of the periodic table is less than 100 mass ppm, and the content of (C) each element among Cr, Mn, Fe, Co, Ni, Cu, and Zn is less than 5 mass ppm.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: April 12, 2022
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Yasuhiro Isshiki
  • Publication number: 20220045360
    Abstract: Provided is a binder composition for an all-solid-state secondary battery that can yield an all-solid-state secondary battery having excellent output characteristics and high-temperature cycle characteristics. The binder composition for an all-solid-state secondary battery contains a polymer, an anti-aging agent, and an organic solvent. The polymer includes a (meth)acrylic acid ester monomer unit in a proportion of not less than 25 mass % and not more than 95 mass % and has a gel content of 50 mass % or less. The anti-aging agent is contained in an amount of not less than 0.005 parts by mass and not more than 0.5 parts by mass per 100 parts by mass of the polymer.
    Type: Application
    Filed: December 5, 2019
    Publication date: February 10, 2022
    Applicant: ZEON CORPORATION
    Inventors: Yusaku MATSUO, Kenya SONOBE
  • Patent number: 11245115
    Abstract: A binder composition for a non-aqueous secondary battery electrode contains an organic solvent and a binder that includes a polymer A including an ethylenically unsaturated acid monomer unit in a proportion of not less than 1.00 mass % and not more than 10.00 mass %. The polymer A has a viscosity of 10,000 mPa·s or less at a shear rate of 0.1 s?1 when mixed with the organic solvent in a concentration of 8 mass % to obtain a mixture.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: February 8, 2022
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Takafumi Sekimoto, Maki Mesuda, Hiroki Oguro
  • Publication number: 20220037632
    Abstract: A conductive paste for an electrode mixed material layer has a water content of 1,000 ppm or less. The paste contains a conductive additive, not less than 3 parts by mass and not more than 200 parts by mass of a polymer per 100 parts by mass of the conductive additive, and not less than 12 parts by mass and not more than 350 parts by mass of expandable particles per 100 parts by mass of the conductive additive. The polymer includes at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, a sulfo group, a nitrile group, an ester group, and an amide group. The expandable particles have an initial thermal decomposition temperature of not lower than 120° C. and not higher than 400° C.
    Type: Application
    Filed: October 3, 2019
    Publication date: February 3, 2022
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yasuhiro ISSHIKI, Maki MESUDA
  • Publication number: 20210226221
    Abstract: Provided is a binder composition for an all-solid-state secondary battery with which it is possible to form a solid electrolyte-containing layer that can cause an all-solid-state secondary battery to display excellent output characteristics and high-temperature cycle characteristics. The binder composition contains a polymer A that includes a nitrile group-containing monomer unit and an aliphatic conjugated diene monomer unit. The proportional content of the nitrile group-containing monomer unit in the polymer A is not less than 5 mass % and not more than 30 mass %, and the proportional content of the aliphatic conjugated diene monomer unit in the polymer A is not less than 40 mass % and not more than 95 mass %. The polymer A has a Mooney viscosity (ML1+4, 100° C.) of 65 or more.
    Type: Application
    Filed: August 22, 2019
    Publication date: July 22, 2021
    Applicant: ZEON CORPORATION
    Inventors: Yusaku MATSUO, Kenya SONOBE
  • Publication number: 20210184313
    Abstract: Provided is a slurry composition for a functional layer that can form a functional layer capable of closely adhering strongly to a separator substrate and that can enhance rate characteristics of a secondary battery including a separator that includes the functional layer. The slurry composition for a functional layer contains a binder and a melamine compound. The binder is a polymer including at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, a sulfo group, a nitrile group, and an amide group. The melamine compound has a volume-average particle diameter of not less than 20 nm and not more than 300 nm and constitutes a proportion of not less than 0.5 mass % and not more than 85 mass % among the total of the binder and the melamine compound.
    Type: Application
    Filed: August 21, 2019
    Publication date: June 17, 2021
    Applicant: ZEON CORPORATION
    Inventors: Kazuki ASAI, Yasuhiro AKITA, Kenya SONOBE
  • Publication number: 20210119215
    Abstract: A binder composition contains an organic solvent and a binder that includes a particulate polymer A and a highly soluble polymer B. The particulate polymer A includes an ethylenically unsaturated acid monomer unit in a proportion of not less than 1.0 mass % and not more than 10.0 mass % and a (meth)acrylic acid ester monomer unit in a proportion of not less than 30.0 mass % and not more than 98.0 mass %. The particulate polymer A includes two particulate polymers A1 and A2 having different volume-average particle diameters. The volume-average particle diameters D50A1 and D50A2 of these particulate polymers A1 and A2 satisfy a formula: D50A2>D50A1?50 nm.
    Type: Application
    Filed: June 27, 2019
    Publication date: April 22, 2021
    Applicant: ZEON CORPORATION
    Inventors: Yukie ITO, Kenya SONOBE, Maki MESUDA