Patents by Inventor Kenya Sonobe

Kenya Sonobe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10985374
    Abstract: Disclosed is a binder composition for non-aqueous secondary battery electrode which comprises: a water-soluble polymer which comprises an acid group-containing monomer unit; and water, wherein the water-soluble polymer comprises the acid group-containing monomer unit in an amount of 5% to 70% by mass, and wherein the water-soluble polymer comprises water-soluble polymer particles having a radius of gyration of 200 nm or less in an amount of 95% to 100% by mass.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: April 20, 2021
    Assignee: ZEON CORPORATION
    Inventors: Yusaku Matsuo, Masanori Shibuya, Kenya Sonobe
  • Publication number: 20210066720
    Abstract: A binder composition for a secondary battery positive electrode contains a polymer including a nitrile group-containing monomer unit, an aromatic vinyl monomer unit, a hydrophilic group-containing monomer unit, a conjugated diene monomer unit, and a linear alkylene structural unit having a carbon number of 4 or more. The aromatic vinyl monomer unit is included in the polymer in a proportion of not less than 30.0 mass % and not more than 60.0 mass %. The polymer has an iodine value of not less than 60 mg/100 mg and not more than 150 mg/100 mg.
    Type: Application
    Filed: December 14, 2018
    Publication date: March 4, 2021
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Hiroki OGURO, Maki MESUDA
  • Publication number: 20210057747
    Abstract: Provided is an additive for an electrochemical device that can ensure a high level of safety of an electrochemical device. The additive for an electrochemical device is an additive for an electrochemical device that is used in an electrochemical device, for which a temperature at which a volume expansion ratio thereof reaches a factor of 2 or more is higher than 150° C. and lower than 400° C., and in which the content of (A) each element belonging to group 2 of the periodic table is less than 100 mass ppm, the content of (B) each element belonging to group 17 of the periodic table is less than 100 mass ppm, and the content of (C) each element among Cr, Mn, Fe, Co, Ni, Cu, and Zn is less than 5 mass ppm.
    Type: Application
    Filed: January 10, 2019
    Publication date: February 25, 2021
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yasuhiro ISSHIKI
  • Publication number: 20200411867
    Abstract: Provided is a binder composition for a non-aqueous secondary battery electrode that can inhibit electrode swelling associated with repeated charging and discharging while also causing a secondary battery to display excellent cycle characteristics. The binder composition contains a graft copolymer having a structure in which a branch polymer is bonded to a backbone polymer. The backbone polymer includes a hydroxyl group-containing vinyl monomer unit in a proportion of not less than 5 mass % and not more than 89 mass % and has a weight-average molecular weight of not less than 1.0×106 and not more than 2.0×107. The branch polymer includes a water-soluble monomer unit that is formed from a water-soluble monomer having a solubility of not less than 0.01 g/100 g-H2O and not more than 25 g/100 g-H2O at a temperature of 20° C.
    Type: Application
    Filed: January 31, 2019
    Publication date: December 31, 2020
    Applicant: ZEON CORPORATION
    Inventors: Yusaku MATSUO, Kenya SONOBE
  • Publication number: 20200295372
    Abstract: Provided is a binder composition for a secondary battery with which a slurry composition for a secondary battery having low foaming can be produced, and that can improve handleability of a functional layer or electrode layer formed using the produced slurry composition for a secondary battery. The binder composition for a secondary battery contains a polymer A and a solvent. The polymer A includes an amide group-containing monomer unit and a carboxylic acid ester-containing monomer unit including an alkyl chain having a carbon number of not less than 2 and not more than 9. Content of the carboxylic acid ester-containing monomer unit in the polymer A is not less than 12 mass % and not more than 28 mass %.
    Type: Application
    Filed: September 27, 2018
    Publication date: September 17, 2020
    Applicant: ZEON CORPORATION
    Inventors: Yusuke ADACHI, Kenya SONOBE, Yasuhiro ISSHIKI, Ai MASUDA
  • Publication number: 20200235398
    Abstract: A binder composition for a non-aqueous secondary battery electrode contains an organic solvent and a binder that includes a polymer A including an ethylenically unsaturated acid monomer unit in a proportion of not less than 1.00 mass % and not more than 10.00 mass %. The polymer A has a viscosity of 10,000 mPa·s or less at a shear rate of 0.1 s?1 when mixed with the organic solvent in a concentration of 8 mass % to obtain a mixture.
    Type: Application
    Filed: August 9, 2018
    Publication date: July 23, 2020
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Takafumi SEKIMOTO, Maki MESUDA, Hiroki OGURO
  • Publication number: 20200220174
    Abstract: Provided is a binder composition for an electrochemical device that has excellent binding capacity and is capable of forming a functional layer that can improve rate characteristics and cycle characteristics of an electrochemical device (for example, a secondary battery). The binder composition for an electrochemical device contains a binder and an organonitrogen compound. The binder is a polymer including at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a cyano group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfo group. The organonitrogen compound includes at least one functional group selected from the group consisting of an azo group, a hydrazino group, a hydrazo group, and a nitroso group, has a 5% mass loss temperature of 140° C. or higher, and has a molecular weight of not less than 80 and not more than 1,000.
    Type: Application
    Filed: June 29, 2018
    Publication date: July 9, 2020
    Applicant: ZEON CORPORATION
    Inventors: Yasuhiro ISSHIKI, Kenya SONOBE, Kazuki ASAI
  • Publication number: 20200176782
    Abstract: Provided is an electrode for an electrochemical device that has excellent peel strength and can ensure a high level of safety of an electrochemical device. The electrode for an electrochemical device includes a current collector and an electrode mixed material layer on the current collector. The electrode mixed material layer contains an electrode active material, a binder, and a foaming agent. The binder is a polymer including a diene monomer unit and/or nitrile group-containing monomer unit, and in which the total proportion constituted by the diene monomer unit and nitrile group-containing monomer unit is 10 mass % to 80 mass %. Volume resistivity RA of a laminate of the electrode mixed material layer and current collector at 25° C. is 0.1 ?·cm to 200 ?·cm, and a ratio of volume resistivity RB of the laminate at 350° C. relative to volume resistivity RA of the laminate at 25° C. is 10 or more.
    Type: Application
    Filed: July 17, 2018
    Publication date: June 4, 2020
    Applicant: ZEON CORPORATION
    Inventors: Yasuhiro ISSHIKI, Kenya SONOBE
  • Publication number: 20190273261
    Abstract: A binder composition from which an electrode for a non-aqueous secondary battery having excellent close adherence and a non-aqueous secondary battery that suppresses metal precipitation onto the electrode during charging and has excellent discharge capacity storage characteristics can be produced is provided. A binder composition for a non-aqueous secondary battery electrode comprises: a particulate polymer; and a surfactant, wherein a volume-average particle diameter of the particulate polymer is 0.01 ?m or more and 0.1 ?m or less, and a content of the surfactant is 0.1 parts by mass or more and 1.0 parts by mass or less relative to 100 parts by mass of the particulate polymer.
    Type: Application
    Filed: December 15, 2016
    Publication date: September 5, 2019
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yasuhiro WAKIZAKA
  • Publication number: 20190006677
    Abstract: Disclosed is a binder composition for non-aqueous secondary battery electrode which comprises: a water-soluble polymer which comprises an acid group-containing monomer unit; and water, wherein the water-soluble polymer comprises the acid group-containing monomer unit in an amount of 5% to 70% by mass, and wherein the water-soluble polymer comprises water-soluble polymer particles having a radius of gyration of 200 nm or less in an amount of 95% to 100% by mass.
    Type: Application
    Filed: March 2, 2017
    Publication date: January 3, 2019
    Applicant: ZEON CORPORATION
    Inventors: Yusaku MATSUO, Masanori SHIBUYA, Kenya SONOBE
  • Patent number: 10090527
    Abstract: A binder composition for a secondary battery includes: a water-soluble thickener (A) having a hydroxy group or a carboxy group; a cross-linking agent (B) having a functional group reacting with the hydroxy group or the carboxy group of the water-soluble thickener (A); and a particulate polymer (C). The particulate polymer (C) has a functional group reacting with the cross-linking agent (B) and includes an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit. The binder composition contains 0.001 part by mass or more and less than 100 parts by mass of the cross-linking agent (B) and 10 parts by mass or more and less than 500 parts by mass of the particulate polymer (C), each per 100 parts by mass of the water-soluble thickener (A).
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: October 2, 2018
    Assignee: ZEON CORPORATION
    Inventor: Kenya Sonobe
  • Publication number: 20180258202
    Abstract: A binder composition for a non-aqueous secondary battery electrode contains a water-soluble polymer including, in a proportion of at least 0.1 mass % and not more than 20 mass %, a monomer unit derived from a monomer represented by general formula (1): CH2?C(R1)—NH—R2—OH (R1 is hydrogen or an alkyl group and R2 is (CHR3)n(O(CHR3)m)l [n=1 to 10; m=1 to 4; l=0 to 3; and R3 is hydrogen or an alkyl group having a carbon number of 1 to 4]).
    Type: Application
    Filed: September 23, 2016
    Publication date: September 13, 2018
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yusuke ADACHI
  • Patent number: 10044026
    Abstract: A material for slurry composition-use for example is a paste composition including a negative electrode active material that contains a silicon-based negative electrode active material in an amount of at least 30 mass % and a water-soluble polymer in an amount of at least 3 parts by mass and less than 500 parts by mass per 100 parts by mass of the silicon-based negative electrode active material. The water-soluble polymer includes at least 20.0 mass % and no greater than 79.5 mass % of structural units derived from an ethylenically unsaturated carboxylic acid compound (A) and at least 20.0 mass % and no greater than 79.5 mass % of structural units derived from a copolymerizable compound (B) that has an ethylenically unsaturated bond and a water solubility of at least 7 g/100 g at 20° C., and the water-soluble polymer has a degree of swelling in electrolysis solution of less than 120%.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: August 7, 2018
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Yasuhiro Isshiki, Masanori Shibuya
  • Publication number: 20170244095
    Abstract: A material for slurry composition-use for example is a paste composition including a negative electrode active material that contains a silicon-based negative electrode active material in an amount of at least 30 mass % and a water-soluble polymer in an amount of at least 3 parts by mass and less than 500 parts by mass per 100 parts by mass of the silicon-based negative electrode active material. The water-soluble polymer includes at least 20.0 mass % and no greater than 79.5 mass % of structural units derived from an ethylenically unsaturated carboxylic acid compound (A) and at least 20.0 mass % and no greater than 79.5 mass % of structural units derived from a copolymerizable compound (B) that has an ethylenically unsaturated bond and a water solubility of at least 7 g/100 g at 20° C., and the water-soluble polymer has a degree of swelling in electrolysis solution of less than 120%.
    Type: Application
    Filed: October 30, 2015
    Publication date: August 24, 2017
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yasuhiro ISSHIKI, Masanori SHIBUYA
  • Patent number: 9711785
    Abstract: Provided is a negative electrode slurry composition including a binder resin, a water-soluble polymer, and a negative electrode active material, wherein the binder resin including (A) a styrene-butadiene copolymer latex having a gel amount of 70 to 98% and having a glass transition temperature in dynamic viscoelasticity measurement with a single peak at ?30° C. to 60° C. and (B) a polymer latex formed of a hetero-phase structure having a glass transition temperature in dynamic viscoelasticity measurement with at least one peak at ?100° C. to 10° C. and having a glass transition temperature in dynamic viscoelasticity measurement with at least one peak at 10° C. to 100° C., and the negative electrode active material including a carbon-based active material and a silicon-based active material.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: July 18, 2017
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Naoki Takahashi, Norikazu Yamamoto, Yusuke Adachi
  • Publication number: 20170062828
    Abstract: Provided is a binder composition for lithium ion secondary battery electrode-use that reduces internal resistance of a lithium ion secondary battery while also providing the lithium ion secondary battery with excellent life characteristics. The binder composition contains a copolymer X and a solvent. The copolymer X is obtained from a monomer composition X that contains at least 20.0 mass % and no greater than 75.0 mass % of an ethylenically unsaturated carboxylic acid compound (A) composed of either or both of an ethylenically unsaturated carboxylic acid and an ethylenically unsaturated carboxylic acid salt, and at least 20.0 mass % and no greater than 75.0 mass % of a copolymerizable compound (B) that has an ethylenically unsaturated bond and a solubility of at least 7 g in 100 g of water at 20° C. The copolymer X has a degree of swelling in electrolysis solution of less than 120 mass %.
    Type: Application
    Filed: June 4, 2015
    Publication date: March 2, 2017
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yusuke ADACHI, Takuya KANEDA, Yasuhiro ISSHIKI
  • Patent number: 9583768
    Abstract: Provided is a negative electrode slurry composition including a binder resin, a water-soluble polymer, and a negative electrode active material, wherein the binder resin including (A) a styrene-butadiene copolymer latex having a gel amount of 70 to 98% and a glass transition temperature of ?30° C. to 60° C. in dynamic viscoelasticity measurement and (B) an acryl polymer latex having a gel amount of 70 to 98% and a glass transition temperature of ?100° C. to 0° C. in dynamic viscoelasticity measurement, and the negative electrode active material including a carbon-based active material and a silicon-based active material.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: February 28, 2017
    Assignee: ZEON CORPORATION
    Inventors: Kenya Sonobe, Naoki Takahashi, Norikazu Yamamoto, Yusuke Adachi
  • Publication number: 20160260973
    Abstract: A slurry composition for a negative electrode of a lithium ion secondary battery, the slurry composition including 100 parts by weight of an active material (A) containing 8% by weight or higher of a non-carbon negative electrode active material, 0.5 to 10 parts by weight of a water-soluble polymer (B) containing a carboxy group, 0.01 to 0.5 parts by weight of a particulate polymer (C), and water; a negative electrode for a lithium ion secondary battery including a negative electrode material layer obtained therefrom; and a lithium ion secondary battery having the same.
    Type: Application
    Filed: October 23, 2014
    Publication date: September 8, 2016
    Applicant: ZEON CORPORATION
    Inventors: Kenya SONOBE, Yusaku MATSUO, Junichi ASANO, Tan KAN
  • Publication number: 20160204439
    Abstract: Provided is a secondary-battery binder composition that demonstrates superior binding capacity and can improve the electrical characteristics of secondary batteries when used to form the battery members. The disclosed binder composition contains a water-soluble thickener (A) having a hydroxy group or a carboxyl group; a cross-linking agent (B) having a carbodiimide group or an oxazoline group; and a particulate polymer (C). The particulate polymer (C) has a functional group reactive with the cross-linking agent (B), and contains an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit. The binder composition contains 0.001 mass parts or more but less than 100 mass parts of the cross-linking agent (B) and 10 mass parts or more but less than 500 mass parts of the particulate polymer (C) per 100 mass parts of the water-soluble thickener (A).
    Type: Application
    Filed: May 22, 2014
    Publication date: July 14, 2016
    Applicant: ZEON CORPORATION
    Inventor: Kenya SONOBE
  • Publication number: 20160118664
    Abstract: The disclosed slurry composition for a secondary-battery negative electrode includes a water-soluble thickener (A) having a hydroxy group or a carboxyl group, a cross-linking agent (B) having a functional group reactive with the hydroxy group or the carboxyl group, a particulate polymer (C) having a functional group reactive with the cross-linking agent (B), a negative electrode active material containing a non-carbon-based negative electrode active material, and water. The slurry composition contains 0.5 to 20 mass parts of the water-soluble thickener (A), 0.001 to 10 mass parts of the cross-linking agent (B), and 0.5 to 20 mass parts of the particulate polymer (C), per 100 mass parts of the negative electrode active material.
    Type: Application
    Filed: May 23, 2014
    Publication date: April 28, 2016
    Applicant: ZEON CORPORATION
    Inventor: Kenya SONOBE