Patents by Inventor Kevin L. Gray

Kevin L. Gray has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11608710
    Abstract: A choke can include a variable flow restrictor, external ports in communication with a flow passage respectively upstream and downstream of the flow restrictor, and sensor(s) in communication with the external ports. A method can include flowing a well fluid through a flow passage in a body of a choke including a variable flow restrictor, measuring a pressure differential between external ports in communication with respective upstream and downstream sides of the flow restrictor, and operating the flow restrictor, thereby varying a restriction to the flow through the flow passage, in response to the measured pressure differential. A well system can include a well fluid pump, a flow choke including a variable flow restrictor operable by an actuator that includes a displaceable stem and a stem seal that isolates the actuator from the well fluid in the flow choke, and a control system that operates the actuator.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: March 21, 2023
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Gerald George
  • Publication number: 20200399983
    Abstract: A choke can include a variable flow restrictor, external ports in communication with a flow passage respectively upstream and downstream of the flow restrictor, and sensor(s) in communication with the external ports. A method can include flowing a well fluid through a flow passage in a body of a choke including a variable flow restrictor, measuring a pressure differential between external ports in communication with respective upstream and downstream sides of the flow restrictor, and operating the flow restrictor, thereby varying a restriction to the flow through the flow passage, in response to the measured pressure differential. A well system can include a well fluid pump, a flow choke including a variable flow restrictor operable by an actuator that includes a displaceable stem and a stem seal that isolates the actuator from the well fluid in the flow choke, and a control system that operates the actuator.
    Type: Application
    Filed: August 27, 2020
    Publication date: December 24, 2020
    Inventors: Kevin L. GRAY, Gerald GEORGE
  • Patent number: 10801303
    Abstract: A choke can include a variable flow restrictor, external ports in communication with a flow passage respectively upstream and downstream of the flow restrictor, and sensor(s) in communication with the external ports. A method can include flowing a well fluid through a flow passage in a body of a choke including a variable flow restrictor, measuring a pressure differential between external ports in communication with respective upstream and downstream sides of the flow restrictor, and operating the flow restrictor, thereby varying a restriction to the flow through the flow passage, in response to the measured pressure differential. A well system can include a well fluid pump, a flow choke including a variable flow restrictor operable by an actuator that includes a displaceable stem and a stem seal that isolates the actuator from the well fluid in the flow choke, and a control system that operates the actuator.
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: October 13, 2020
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Gerald George
  • Publication number: 20200190939
    Abstract: A fault-tolerant system relieves pressure of fluid flow in a drilling system. Redundant pressure relief valves can open to relieve fluid flow from a discharge outlet of a manifold when over pressurization is detected. A hydraulic arrangement operably connected to the redundant relief valves provides hydraulic motive force in redundant hydraulic circuits respectively to the redundant relief valves. The redundant circuits are cross-connected to one another. Pressure transducers distributed in the hydraulic arrangement measures operational pressures of the hydraulic arrangement. Redundant controllers can both control the hydraulic motive force provided in the redundant circuits respectively to the redundant relief valves to open and close the relief valves in response to the pressure level measurement.
    Type: Application
    Filed: December 17, 2018
    Publication date: June 18, 2020
    Inventors: Kevin L Gray, Liviu C Banuta, Gerald Wes Don Buchanan, Earl G. Dietrich, Kurt Wilson, Robert G Pince-Wright
  • Publication number: 20190106963
    Abstract: A choke can include a variable flow restrictor, external ports in communication with a flow passage respectively upstream and downstream of the flow restrictor, and sensor(s) in communication with the external ports. A method can include flowing a well fluid through a flow passage in a body of a choke including a variable flow restrictor, measuring a pressure differential between external ports in communication with respective upstream and downstream sides of the flow restrictor, and operating the flow restrictor, thereby varying a restriction to the flow through the flow passage, in response to the measured pressure differential. A well system can include a well fluid pump, a flow choke including a variable flow restrictor operable by an actuator that includes a displaceable stem and a stem seal that isolates the actuator from the well fluid in the flow choke, and a control system that operates the actuator.
    Type: Application
    Filed: October 6, 2017
    Publication date: April 11, 2019
    Inventors: Kevin L. GRAY, Gerald GEORGE
  • Patent number: 10024154
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Grant
    Filed: May 26, 2016
    Date of Patent: July 17, 2018
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers, Jonathan P. Sokol, Nicky A. White
  • Patent number: 9988871
    Abstract: A rotating control device (RCD) for use with a drilling unit includes a body having a flange formed at an end thereof for coupling to the drilling unit; a seal assembly for receiving and sealing against a tubular; a bearing assembly for supporting rotation of the seal assembly relative to the body; a releasable connection connecting the bearing assembly to the body; a transmitting assembly rotatable with the seal assembly; and a receiving assembly attached to a non-rotating portion of the RCD.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: June 5, 2018
    Assignee: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
    Inventors: Kevin L. Gray, Thomas F. Bailey, James Chambers
  • Publication number: 20170226846
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Application
    Filed: May 26, 2016
    Publication date: August 10, 2017
    Inventors: Kevin L. GRAY, Thomas F. BAILEY, James W. CHAMBERS, Jonathan P. SOKOL, Nicky A. WHITE
  • Publication number: 20160348460
    Abstract: A rotating control device (RCD) for use with a drilling unit includes a body having a flange formed at an end thereof for coupling to the drilling unit; a seal assembly for receiving and sealing against a tubular; a bearing assembly for supporting rotation of the seal assembly relative to the body; a releasable connection connecting the bearing assembly to the body; a transmitting assembly rotatable with the seal assembly; and a receiving assembly attached to a non-rotating portion of the RCD.
    Type: Application
    Filed: June 21, 2016
    Publication date: December 1, 2016
    Inventors: Kevin L. GRAY, Thomas F. BAILEY, James CHAMBERS
  • Publication number: 20160245037
    Abstract: An acoustic control system wirelessly operates a subsea latching assembly or other subsea device, such as an active seal. The acoustic control system may control a subsea first accumulator to release its stored hydraulic fluid to operate the latch assembly or other subsea device, such as an active seal. An RCD or other oilfield device may be unlatched or latched with the latching assembly. The acoustic control system may have a surface control unit, a subsea control unit, and two or more acoustic signal devices. A valve may allow switching from an umbilical line system to the acoustic control system accumulator.
    Type: Application
    Filed: May 3, 2016
    Publication date: August 25, 2016
    Inventors: Kevin L. GRAY, Stephanus Wilhelmus Maria NAS, Thomas F. BAILEY, Waybourn J. ANDERSON
  • Patent number: 9404346
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: August 2, 2016
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers, Jonathan P. Sokol, Nicky A. White
  • Patent number: 9371697
    Abstract: The present invention generally relates to an apparatus and a method of transmitting data from a rotating control device. In one aspect, a method of transmitting data from a rotating control device coupled to an offshore drilling unit is provided. The method includes the step of generating data relating to a parameter associated with the rotating control device. The method further includes the step of transmitting the data from a transmitting assembly coupled to the rotating control device to a receiving assembly positioned proximate the transmitting assembly. Additionally, the method includes the step of transmitting the data from the receiving assembly to the offshore drilling unit. In another aspect, a data gathering and transmitting system for use with a rotating control device coupled to an offshore drilling unit is provided. In a further aspect, a method for transmitting data generated in a rotating control device coupled to a riser is provided.
    Type: Grant
    Filed: July 2, 2015
    Date of Patent: June 21, 2016
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Thomas F. Bailey, James Chambers
  • Patent number: 9359853
    Abstract: An acoustic control system wirelessly operates a subsea latching assembly or other subsea device, such as an active seal. The acoustic control system may control a subsea first accumulator to release its stored hydraulic fluid to operate the latch assembly or other subsea device, such as an active seal. An RCD or other oilfield device may be unlatched or latched with the latching assembly. The acoustic control system may have a surface control unit, a subsea control unit, and two or more acoustic signal devices. A valve may allow switching from an umbilical line system to the acoustic control system accumulator.
    Type: Grant
    Filed: September 15, 2011
    Date of Patent: June 7, 2016
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Stephanus Wilhelmus Maria Nas, Waybourn “Bo” J. Anderson, Jr., Kevin L. Gray, Thomas F. Bailey
  • Publication number: 20150315847
    Abstract: The present invention generally relates to an apparatus and a method of transmitting data from a rotating control device. In one aspect, a method of transmitting data from a rotating control device coupled to an offshore drilling unit is provided. The method includes the step of generating data relating to a parameter associated with the rotating control device. The method further includes the step of transmitting the data from a transmitting assembly coupled to the rotating control device to a receiving assembly positioned proximate the transmitting assembly. Additionally, the method includes the step of transmitting the data from the receiving assembly to the offshore drilling unit. In another aspect, a data gathering and transmitting system for use with a rotating control device coupled to an offshore drilling unit is provided. In a further aspect, a method for transmitting data generated in a rotating control device coupled to a riser is provided.
    Type: Application
    Filed: July 2, 2015
    Publication date: November 5, 2015
    Inventors: Kevin L. GRAY, Thomas F. BAILEY, James CHAMBERS
  • Patent number: 9074443
    Abstract: The present invention generally relates to an apparatus and a method of transmitting data from a rotating control device. In one aspect, a method of transmitting data from a rotating control device coupled to an offshore drilling unit is provided. The method includes the step of generating data relating to a parameter associated with the rotating control device. The method further includes the step of transmitting the data from a transmitting assembly coupled to the rotating control device to a receiving assembly positioned proximate the transmitting assembly. Additionally, the method includes the step of transmitting the data from the receiving assembly to the offshore drilling unit. In another aspect, a data gathering and transmitting system for use with a rotating control device coupled to an offshore drilling unit is provided. In a further aspect, a method for transmitting data generated in a rotating control device coupled to a riser is provided.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: July 7, 2015
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Kevin L. Gray, Thomas F. Bailey, James Chambers
  • Publication number: 20140367114
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Application
    Filed: September 4, 2014
    Publication date: December 18, 2014
    Applicant: Weatherford/Lamb, Inc.
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers, Jonathan P. Sokol, Nicky A. White
  • Publication number: 20140262326
    Abstract: The disclosure relates to purging a RCD including a bearing of contaminants with a fluid circuit, the fluid circuit having at least one housing adjacent to the RCD, a first plurality of valves within the bearing, a second plurality of valves within the housing, at least one inlet port located on the RCD, each inlet port being connected to the housing, at least one outlet port located on the RCD, each outlet port being connected to the housing, and a purge outlet in fluid communication with the fluid circuit.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Applicant: WEATHERFORD/LAMB, INC.
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers
  • Patent number: 8826988
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: September 9, 2014
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers, Jonathan P. Sokol, Nicky A. White
  • Publication number: 20140069720
    Abstract: A rotating control device (RCD) includes: a tubular housing having a flange formed at each end thereof; a stripper seal for receiving and sealing against a tubular; a bearing for supporting rotation of the stripper seal relative to the housing; a retainer for connecting the stripper seal to the bearing; and a tachometer. The tachometer includes a probe connected to the retainer and including: a tilt sensor; an angular speed sensor; an angular acceleration sensor; a first wireless data coupling; and a microcontroller operable to receive measurements from the sensors and to transmit the measurements to a base using the first wireless data coupling. The tachometer further includes the base connected to the housing and including: a second wireless data coupling operable to receive the measurements; and an electronics package in communication with the second wireless data coupling and operable to relay the measurements to an offshore drilling unit.
    Type: Application
    Filed: September 12, 2013
    Publication date: March 13, 2014
    Applicant: Weatherford/Lamb, Inc.
    Inventor: Kevin L. GRAY
  • Patent number: 8469087
    Abstract: Embodiments of the present invention generally relate to a method and/or apparatus for deploying wireline tools with a non-electric string. In one embodiment, a method of determining a free point of a tubular string stuck in a wellbore includes deploying a tool string in the stuck tubular with a non-electric string. The free point assembly includes a battery, a controller, and a free point tool. The method further includes activating the free point tool by the controller. The free point tool contacts an inner surface of the stuck tubular string. The method further includes applying a tensile force and/or torque to the stuck tubular string; and measuring a response of the tubular string with the free point tool.
    Type: Grant
    Filed: February 1, 2011
    Date of Patent: June 25, 2013
    Assignee: Weatherford/Lamb, Inc.
    Inventor: Kevin L. Gray