Patents by Inventor Kevin L. Gray

Kevin L. Gray has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120000664
    Abstract: An acoustic control system wirelessly operates a subsea latching assembly or other subsea device, such as an active seal. The acoustic control system may control a subsea first accumulator to release its stored hydraulic fluid to operate the latch assembly or other subsea device, such as an active seal. An RCD or other oilfield device may be unlatched or latched with the latching assembly. The acoustic control system may have a surface control unit, a subsea control unit, and two or more acoustic signal devices. A valve may allow switching from an umbilical line system to the acoustic control system accumulator.
    Type: Application
    Filed: September 15, 2011
    Publication date: January 5, 2012
    Applicant: Weatherford/Lamb, Inc.
    Inventors: Stephanus Wilhelmus Maria Nas, Waybourn "Bo" J. Anderson, Kevin L. Gray, Thomas F. Bailey
  • Publication number: 20110162835
    Abstract: Embodiments of the present invention generally relate to a method and/or apparatus for deploying wireline tools with a non-electric string. In one embodiment, a method of determining a free point of a tubular string stuck in a wellbore includes deploying a tool string in the stuck tubular with a non-electric string. The free point assembly includes a battery, a controller, and a free point tool. The method further includes activating the free point tool by the controller. The free point tool contacts an inner surface of the stuck tubular string. The method further includes applying a tensile force and/or torque to the stuck tubular string; and measuring a response of the tubular string with the free point tool.
    Type: Application
    Filed: February 1, 2011
    Publication date: July 7, 2011
    Inventor: Kevin L. Gray
  • Patent number: 7878242
    Abstract: Embodiments of the present invention generally relate to a method and/or apparatus for deploying wireline tools with a non-electric string. In one embodiment, a method of determining a free point of a tubular string stuck in a wellbore includes deploying a tool string in the stuck tubular with a non-electric string. The free point assembly includes a battery, a controller, and a free point tool. The method further includes activating the free point tool by the controller. The free point tool contacts an inner surface of the stuck tubular string. The method further includes applying a tensile force and/or torque to the stuck tubular string; and measuring a response of the tubular string with the free point tool.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: February 1, 2011
    Assignee: Weatherford/Lamb, Inc.
    Inventor: Kevin L. Gray
  • Publication number: 20100008190
    Abstract: The present invention generally relates to an apparatus and a method of transmitting data from a rotating control device. In one aspect, a method of transmitting data from a rotating control device coupled to an offshore drilling unit is provided. The method includes the step of generating data relating to a parameter associated with the rotating control device. The method further includes the step of transmitting the data from a transmitting assembly coupled to the rotating control device to a receiving assembly positioned proximate the transmitting assembly. Additionally, the method includes the step of transmitting the data from the receiving assembly to the offshore drilling unit. In another aspect, a data gathering and transmitting system for use with a rotating control device coupled to an offshore drilling unit is provided. In a further aspect, a method for transmitting data generated in a rotating control device coupled to a riser is provided.
    Type: Application
    Filed: July 9, 2009
    Publication date: January 14, 2010
    Inventors: Kevin L. Gray, Thomas F. Bailey, James Chambers
  • Publication number: 20090301723
    Abstract: Embodiments of the present invention generally relate to a method and/or apparatus for deploying wireline tools with a non-electric string. In one embodiment, a method of determining a free point of a tubular string stuck in a wellbore includes deploying a tool string in the stuck tubular with a non-electric string. The free point assembly includes a battery, a controller, and a free point tool. The method further includes activating the free point tool by the controller. The free point tool contacts an inner surface of the stuck tubular string. The method further includes applying a tensile force and/or torque to the stuck tubular string; and measuring a response of the tubular string with the free point tool.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 10, 2009
    Inventor: Kevin L. Gray
  • Publication number: 20090139724
    Abstract: Latch position indicator systems remotely determine whether a latch assembly is latched or unlatched. The latch assembly may be a single latch assembly or a dual latch assembly. An oilfield device may be positioned with the latch assembly. Non-contact (position), contact (on/off and/or position) and hydraulic (flowmeter), both direct and indirect, embodiments include fluid measurement systems, an electrical switch system, a mechanical valve system, and proximity sensor systems.
    Type: Application
    Filed: February 6, 2009
    Publication date: June 4, 2009
    Applicant: Weatherford/Lamb, Inc.
    Inventors: Kevin L. Gray, Thomas F. Bailey, James W. Chambers, Jonathan P. Sokol, Nicky A. White
  • Publication number: 20080236819
    Abstract: Downhole tools, such as a sliding sleeve or an openhole type packer, include position indicators. The position indicators can include one or more magnets disposed in predetermined positions in the outer housing and the insert of the sliding sleeve. A casing collar locator (CCL) can be used to detect the magnets and determine the relative positions of the housing magnets and insert magnets. The relative positions of the magnets can be used to determine the operational condition of the downhole tool, i.e., whether a sliding sleeve is open or closed or how much a sealing element of an openhole type packer had to expand to seal an annulus.
    Type: Application
    Filed: February 12, 2008
    Publication date: October 2, 2008
    Applicant: WEATHERFORD/LAMB, INC.
    Inventors: MICHAEL J. FOSTER, Kevin L. Gray
  • Patent number: 7389183
    Abstract: A method and apparatus for determining the location of stuck pipe are provided. In one embodiment, the method includes the step of attaching a free point logging tool to a working line such as a slickline or wireline. The free point logging tool has a freepoint sensor and, optionally, an acoustic sensor. The freepoint sensor acquires magnetic permeability data in a string of pipe, while the acoustic sensor acquires acoustic data in the pipe. Two sets of data for each sensor are acquired—one in which the pipe under investigation is unstressed, and one in which the pipe is stressed. The first set and second sets of magnetic permeability data are compared to determine the stuck point location for the pipe. The first and second sets of acoustic data are compared to determine the nature in which the pipe is stuck.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: June 17, 2008
    Assignee: Weatherford/Lamb, Inc.
    Inventor: Kevin L. Gray
  • Patent number: 7383876
    Abstract: An apparatus and method of determining the point at which a tubular is stuck within another tubular or a wellbore by applying a tensile or torsional force to the stuck tubular and measuring the response of various locations within the tubular. In addition, the apparatus may be combined with a cutting tool to separate the free portion of the tubular from the stuck portion.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: June 10, 2008
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Kevin L. Gray, James D. Estes
  • Patent number: 7363860
    Abstract: Methods and apparatus for detonating explosives or igniting flammables are disclosed. According to some embodiments of the invention, initiators include an initiating component holding an exploding bridgewire (EBW) or an exploding foil initiator (EFI) and a flammable component housing thermite. An end of the flammable component mates with a corresponding end of the initiating component. A method of initiating the explosives or flammables includes connecting the two components to assemble the initiator, disposing the initiator proximate the explosives or flammables, and activating the initiator to cause ignition of the thermite that then initiates the explosives or flammables. Additionally, a non-explosive kit for the initiator includes the two components with the EBW or EFI initially spaced from the thermite within the flammable component to make the initiator disarmed until final assembly thereof.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: April 29, 2008
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Paul Wilson, Kevin L. Gray
  • Publication number: 20080047449
    Abstract: Methods and apparatus for detonating explosives or igniting flammables are disclosed. According to some embodiments of the invention, initiators include an initiating component holding an exploding bridgewire (EBW) or an exploding foil initiator (EFI) and a flammable component housing thermite. An end of the flammable component mates with a corresponding end of the initiating component. A method of initiating the explosives or flammables includes connecting the two components to assemble the initiator, disposing the initiator proximate the explosives or flammables, and activating the initiator to cause ignition of the thermite that then initiates the explosives or flammables. Additionally, a non-explosive kit for the initiator includes the two components with the EBW or EFI initially spaced from the thermite within the flammable component to make the initiator disarmed until final assembly thereof.
    Type: Application
    Filed: November 30, 2005
    Publication date: February 28, 2008
    Inventors: Paul Wilson, Kevin L. Gray
  • Patent number: 7152680
    Abstract: An apparatus, method, and system for use in operating an electric downhole tool on a non-conductive support line (slickline) by converting a battery voltage to an output voltage suitable for operating the tool. In response to receiving a trigger signal, the output voltage signal is applied to the tool. The tool is controlled by varying the output voltage signal according to a power control sequence. Accordingly, electric tools typically requiring surface intervention by an operator via an electric cable (wireline) may be operated on slickline.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: December 26, 2006
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Paul Wilson, Kevin L. Gray, Corey E. Hoffman
  • Patent number: 7073580
    Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: July 11, 2006
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Paul Wilson, Kevin L. Gray, John D. Roberts, Corey E. Hoffman
  • Patent number: 6945330
    Abstract: An apparatus, method, and system for use in operating an electric downhole tool on a non-conductive support line (slickline) by converting a battery voltage to an output voltage suitable for operating the tool. In response to receiving a trigger signal, the output voltage signal is applied to the tool. The tool is controlled by varying the output voltage signal according to a power control sequence. Accordingly, electric tools typically requiring surface intervention by an operator via an electric cable (wireline) may be operated on slickline.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: September 20, 2005
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Paul Wilson, Kevin L. Gray, Corey E. Hoffman
  • Patent number: 6886631
    Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: May 3, 2005
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Paul Wilson, Kevin L. Gray, John D. Roberts, Corey E. Hoffman
  • Patent number: 6851476
    Abstract: An apparatus and method of determining the point at which a tubular is stuck within another tubular or a wellbore by applying a tensile or torsional force to the stuck tubular and measuring the response of various locations within the tubular. In addition, the apparatus may be combined with a cutting tool to separate the free portion of the tubular from the stuck portion.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: February 8, 2005
    Assignee: Weather/Lamb, Inc.
    Inventors: Kevin L. Gray, James D. Estes
  • Patent number: 6708762
    Abstract: The present invention discloses and claims methods and apparatus for forming an opening or a window in a downhole tubular for the subsequent formation of a lateral wellbore. In one aspect of the invention, a thermite containing apparatus is run into the wellbore on a wire line and a widow is subsequently formed in casing wall. In another aspect of the invention, the apparatus includes a run-in string or drill stem with a drill bit attached to a lower end thereof. A diverter, like a whipstock is attached temporarily to the drill bit with a mechanically shearable connection. At a lower end of the whipstock, a container is formed and connected thereto. The container is designed to house a predetermined amount of exothermic material at one side thereof adjacent the portion of casing where the window or opening will be formed. A telescopic joint extends between the bottom of the container and an anchor therebelow and the telescopic joint is in an extended position when the apparatus is run into a wellbore.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: March 23, 2004
    Assignee: Weatherford/Lamb, Inc.
    Inventors: David M. Haugen, Frederick T. Tilton, Neil A. A. Simpson, Kevin L. Gray, Robert Badrak, David J. Brunnert
  • Publication number: 20040020709
    Abstract: Embodiments of the present invention generally provide an apparatus, method, and system for operating an electric downhole tool on a non-conductive support line (slickline) by converting a battery voltage to an output voltage suitable for operating the tool. In response to receiving a trigger signal, the output voltage signal is applied to the tool. The tool is controlled by varying the output voltage signal according to a power control sequence. Accordingly, electric tools typically requiring surface intervention by an operator via an electric cable (wireline) may be operated on slickline.
    Type: Application
    Filed: August 5, 2002
    Publication date: February 5, 2004
    Inventors: Paul Wilson, Kevin L. Gray, Corey E. Hoffman
  • Publication number: 20040020644
    Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.
    Type: Application
    Filed: August 5, 2002
    Publication date: February 5, 2004
    Inventors: Paul Wilson, Kevin L. Gray, John D. Roberts, Corey E. Hoffman
  • Publication number: 20030141063
    Abstract: The present invention discloses and claims methods and apparatus for forming an opening or a window in a downhole tubular for the subsequent formation of a lateral wellbore. In one aspect of the invention, a thermite containing apparatus is run into the wellbore on a wire line and a widow is subsequently formed in casing wall. In another aspect of the invention, the apparatus includes a run-in string or drill stem with a drill bit attached to a lower end thereof. A diverter, like a whipstock is attached temporarily to the drill bit with a mechanically shearable connection. At a lower end of the whipstock, a container is formed and connected thereto. The container is designed to house a predetermined amount of exothermic material at one side thereof adjacent the portion of casing where the window or opening will be formed. A telescopic joint extends between the bottom of the container and an anchor therebelow and the telescopic joint is in an extended position when the apparatus is run into a wellbore.
    Type: Application
    Filed: January 27, 2003
    Publication date: July 31, 2003
    Applicant: Weatherford/Lamb, Inc.
    Inventors: David M. Haugen, Frederick T. Tilton, Neil A.A. Simpson, Kevin L. Gray, Robert Badrak, David J. Brunnert