Abstract: An arc fault circuit interrupter includes separable contacts, an operating mechanism and an arc fault detector structured to detect an arc fault condition operatively associated with the contacts. The arc fault detector includes a tuned current sensor structured to sense broadband noise of a current flowing through the contacts, a compression circuit including an input of the sensed broadband noise and an output. The compression circuit compresses the dynamic range of the sensed broadband noise. A minimum detector includes an input of the compression circuit output and an output of the minimum value of the minimum detector input. A processor includes a number of inputs and an output. One of the inputs is the output of the minimum value of the minimum detector. A trip mechanism cooperates with the output of the processor and the operating mechanism to trip open the contacts responsive to the detected arc fault condition.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, a current sensor structured to sense current flowing through the separable contacts, a microprocessor cooperating with the sensor and the operating mechanism to trip open the separable contacts, and a power supply structured to at least power the microprocessor. The microprocessor includes a configurable clock and a routine structured to reduce current consumption from the power supply through modulation of the configurable clock.

Abstract: A circuit interrupter includes band pass filters cooperating with a current sensor to output bands having different, non-overlapping ranges of frequencies, peak detectors cooperating with the filters to detect corresponding peak current values, envelope detectors cooperating with the filters to detect corresponding occurrences from the bands being within corresponding predetermined magnitude ranges, a counter counting the occurrences, and a processor providing and disabling series arc detection when sensed current is greater than a first predetermined value. The processor determines tallies responsive to peak current values exceeding corresponding thresholds, determines series arcing from sensed current being less than the first predetermined value for a predetermined time, the tally for a current half-cycle being nonzero, and a count for the current half-cycle being different than the count for an immediately previous half-cycle of like polarity by at least a second predetermined value.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, and a trip mechanism. The trip mechanism includes a sensor structured to sense current flowing through the separable contacts, a processor cooperating with the sensor to determine a plurality of different trip conditions responsive to the sensed current, a nonvolatile memory operatively associated with the processor, and a trip actuator cooperating with the processor and the operating mechanism to trip open the separable contacts responsive to one of the different trip conditions from the processor. The processor is structured to save in and retrieve from the nonvolatile memory cause-of-trip information for the different trip conditions including the one of the different trip conditions.

Abstract: An arc fault circuit interrupter includes separable contacts, an operating mechanism, a current sensor sensing current flowing through the contacts and outputting a sensed current, and a processor determining and storing peak values of the sensed current for plural half-cycles. The processor provides arc fault detection, determines whether a first predetermined plurality of half-cycles occur in succession and correspond to non-unity power factor, and responsively inhibits the detection for a first predetermined time, and whether a second predetermined plurality of half-cycles occur in succession, each with smaller peak amplitude than that of an immediately preceding half-cycle of like or differing polarity, and responsively inhibits the detection for a second predetermined time.

Abstract: An arc fault circuit interrupter includes separable contacts, a neutral conductor, an operating mechanism structured to open and close the separable contacts, at least one current sensor structured to sense current flowing through the separable contacts and output a sensed current value; and a processor. The processor includes a first routine structured to provide parallel arc fault detection, a second routine structured to provide series arc fault detection, and a third routine structured to enable the first routine and disable the second routine for a predetermined time when the sensed current value is greater than a predetermined value and to enable the second routine and disable the first routine for the predetermined time when the sensed current value is less than the predetermined value.

Abstract: A circuit breaker includes a line terminal, a load terminal, separable contacts electrically connected in series between the terminals, a neutral conductor, and an operating mechanism structured to open and close the contacts and trip open the contacts in response to a trip signal. A first sensor senses an electrical characteristic operatively associated with the contacts. A second sensor detects zero crossings, a consecutive pair of the crossings defining a corresponding half-cycle and a first frequency. A processor cooperates with the sensors and includes a routine and a timer having a second frequency. The routine determines, for each of the half-cycles and responsive to the timer, plural samples of the sensed electrical characteristic in a phase synchronized relationship to a corresponding one of the crossings, and determines whether one of the frequencies exceeds a number of corresponding predetermined values for a number of times and responsively outputs the trip signal.

Abstract: An arc fault circuit interrupter includes line and load terminals, separable contacts in series between the terminals, a neutral conductor, and an operating mechanism opening and closing the contacts and tripping open the contacts in response to a trip signal. A current transformer senses current flowing through the contacts. A voltage sensor detects voltage zero crossings between the load terminal and the neutral conductor. A processor detects a resistive series arc in series with the contacts. A processor routine determines, for each half cycle, samples of the sensed current, an offset value from an average of sensed current samples proximate the voltage zero crossings for the corresponding half cycle, adjusted sensed current samples as adjusted by the offset value, a profile corresponding to a resistive series arc as a function of the sensed current samples and the adjusted samples, and the trip signal in response to occurrences of the profile.

Abstract: A circuit interrupter includes separable contacts, a neutral conductor, an operating mechanism structured to open and close the separable contacts, and a plurality of current sensors structured to sense at least current flowing through the separable contacts. Each of the current sensors includes a primary winding and a secondary winding, the primary winding being electrically connected in series with the separable contacts. A trip mechanism is structured to cooperate with the secondary winding of the current sensors and the operating mechanism to trip open the separable contacts. A test circuit tests the current sensors and the trip mechanism. The test circuit is structured to apply a test signal directly to the secondary winding of each of the current sensors.

Abstract: An arc fault circuit interrupter includes separable contacts, an operating mechanism adapted to open and close the separable contacts, and a trip mechanism cooperating with the operating mechanism to trip open the separable contacts. The trip mechanism includes a peak detector determining a peak amplitude of a current pulse of the current flowing in a power circuit. A microprocessor determines whether the peak amplitude of the current pulse is greater than a predetermined magnitude. A plurality of routines including a time discounted accumulation algorithm, a short delay algorithm and a series time discounted accumulation algorithm, employ the peak amplitude to determine whether an arc fault condition exists in the power circuit.

Abstract: An arc fault circuit interrupter includes separable contacts, an operating mechanism, a current sensor sensing current flowing through the contacts and outputting a sensed current, and a processor determining and storing peak values of the sensed current for plural half-cycles. The processor provides arc fault detection, determines whether a first predetermined plurality of half-cycles occur in succession and correspond to non-unity power factor, and responsively inhibits the detection for a first predetermined time, and whether a second predetermined plurality of half-cycles occur in succession, each with smaller peak amplitude than that of an immediately preceding half-cycle of like or differing polarity, and responsively inhibits the detection for a second predetermined time.

Abstract: A circuit interrupter includes band pass filters cooperating with a current sensor to output bands having different, non-overlapping ranges of frequencies, peak detectors cooperating with the filters to detect corresponding peak current values, envelope detectors cooperating with the filters to detect corresponding occurrences from the bands being within corresponding predetermined magnitude ranges, a counter counting the occurrences, and a processor providing and disabling series arc detection when sensed current is greater than a first predetermined value. The processor determines tallies responsive to peak current values exceeding corresponding thresholds, determines series arcing from sensed current being less than the first predetermined value for a predetermined time, the tally for a current half-cycle being nonzero, and a count for the current half-cycle being different than the count for an immediately previous half-cycle of like polarity by at least a second predetermined value.

Abstract: An arc fault circuit interrupter includes separable contacts, a neutral conductor, an operating mechanism structured to open and close the separable contacts, at least one current sensor structured to sense current flowing through the separable contacts and output a sensed current value; and a processor. The processor includes a first routine structured to provide parallel arc fault detection, a second routine structured to provide series arc fault detection, and a third routine structured to enable the first routine and disable the second routine for a predetermined time when the sensed current value is greater than a predetermined value and to enable the second routine and disable the first routine for the predetermined time when the sensed current value is less than the predetermined value.

Abstract: A circuit breaker includes a bimetal electrically connected in series with separable contacts, and an operating mechanism structured to open and close the contacts. A temperature sensor distal from the bimetal includes an output having an ambient temperature signal. A trip circuit includes a first circuit having a first input electrically interconnected with a bimetal output to input a voltage representative of current, a second input electrically interconnected with the temperature sensor output to input the ambient temperature signal, a real-time thermal model structured to provide a corrected temperature dependent bimetal resistance as a function of the voltage and the ambient temperature signal, and an output including a current value which is a function of the ambient temperature signal and the corrected bimetal resistance. A second circuit includes an input having the current value and an output structured to actuate the operating mechanism in response to predetermined current conditions.

Abstract: A method of programming and testing a microcontroller includes providing a connector having a plurality of ports on the circuit board containing the microcontroller, and providing programming data to a first one or more of the ports. Each of the first one or more of the ports is in electronic communication with a respective one of a first one or more of the pins of the microcontroller. The method further includes causing the microcontroller to provide selected diagnostic data on a second one or more of the pins, wherein each of the second one or more of the pins is in electronic communication with a respective one of a second one or more of the ports, receiving the selected diagnostic data from the second one or more of the ports and converting at least a portion of the received selected diagnostic data into one or more analog signals.

Abstract: An arc fault circuit breaker includes line and load terminals, separable contacts electrically connected between the terminals, a current sensor adapted to sense current associated with a load and flowing between the terminals and through the separable contacts. An arc fault detection circuit provides series arc protection and generates a trip signal responsive to the sensed current. The arc fault detection circuit collects a plurality of samples of the sensed current over plural line cycles, determines that the load is a dimmer-controlled load, determines a phase angle at which the sensed current begins conduction within one of the line cycles, and determines that the phase angle consistently moves in a forward direction or a reverse direction. If so, then series arc protection is responsively inhibited. An operating mechanism opens the separable contacts responsive to the trip signal.

Abstract: An arc fault circuit interrupter includes line and load terminals, separable contacts, a current sensor sensing current flowing between the terminals and associated with one type of load, and a first arc fault detection circuit generating a first trip signal responsive to the sensed current. A second arc fault detection circuit collects a plurality of sensed current samples for a current line cycle and also for a previous line cycle, determines a total current value from a peak current of the current line cycle samples, employs the total current value and some of the samples to determine the type of load, and generates a second trip signal responsive to the sensed current and the determined type of load. A trip circuit generates a third trip signal responsive to the first and second trip signals. An operating mechanism opens the contacts responsive to the third signal.

Abstract: An arc fault circuit interrupter includes a line terminal, a load terminal, separable contacts electrically connected between the line terminal and the load terminal, and a current sensor structured to sense current associated with the load and flowing between the line terminal and the load terminal and through the separable contacts. The sensed current includes a plurality of line cycles. An arc fault detection circuit is structured to provide series arc protection and to generate a trip signal responsive to the sensed current from the current sensor. The arc fault detection circuit collects a plurality of samples of the sensed current over the line cycles, determines a single current transient associated with energization of the load, and responsively inhibits the series arc protection. An operating mechanism is structured to open the separable contacts responsive to the trip signal.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, a current sensor structured to sense current flowing through the separable contacts, a microprocessor cooperating with the sensor and the operating mechanism to trip open the separable contacts, and a power supply structured to at least power the microprocessor. The microprocessor includes a configurable clock and a routine structured to reduce current consumption from the power supply through modulation of the configurable clock.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, and a trip mechanism. The trip mechanism includes a sensor structured to sense current flowing through the separable contacts, a processor cooperating with the sensor to determine a plurality of different trip conditions responsive to the sensed current, a nonvolatile memory operatively associated with the processor, and a trip actuator cooperating with the processor and the operating mechanism to trip open the separable contacts responsive to one of the different trip conditions from the processor. The processor is structured to save in and retrieve from the nonvolatile memory cause-of-trip information for the different trip conditions including the one of the different trip conditions.