Patents by Inventor Kevin O'Brien Gaw

Kevin O'Brien Gaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12162227
    Abstract: The invention proposes a method for manufacturing a grille for a cascade type thrust reverser, of a jet engine, said method including the following steps: a) manufacturing a first component comprising long fibres, pre-impregnated by a thermoplastic or thermosetting resin; b) manufacturing, together with step a), a series of second components each including discontinuous fibres, pre-impregnated by a thermoplastic or thermosetting resin, step b) being carried out such that the second components are, on the one hand, arranged to transversally with respect to a longitudinal direction of the first component on at least one side of the first component and, on the other hand, spaced from one another according to this longitudinal direction, so as to form a comb-shaped structure, wherein the second components are consolidated to the first component.
    Type: Grant
    Filed: July 21, 2023
    Date of Patent: December 10, 2024
    Assignee: Hutchinson
    Inventors: Basile Guillaume, Jean-Christophe Rietsch, Kevin O'Brien Gaw, Thomas Patillaut
  • Patent number: 11840986
    Abstract: A blocker door assembly for use in a gas turbine includes a panel, a core integrally formed with the panel, and a plurality of mounting structures extending from at least one of the panel and the core. The plurality of mounting structures are integrally formed with the core and the panel such that the panel, the core, and the mounting structures are co-molded from a thermoplastic material.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: December 12, 2023
    Assignee: The Boeing Company
    Inventors: Kevin O'Brien Gaw, Dylan E. Jones, Michael H. Larson, Belur N. Shivashankara, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch
  • Publication number: 20230356479
    Abstract: The invention proposes a method for manufacturing a grille for a cascade type thrust reverser, of a jet engine, said method including the following steps: a) manufacturing a first component comprising long fibres, pre-impregnated by a thermoplastic or thermosetting resin; b) manufacturing, together with step a), a series of second components each including discontinuous fibres, pre-impregnated by a thermoplastic or thermosetting resin, step b) being carried out such that the second components are, on the one hand, arranged to transversally with respect to a longitudinal direction of the first component on at least one side of the first component and, on the other hand, spaced from one another according to this longitudinal direction, so as to form a comb-shaped structure, wherein the second components are consolidated to the first component.
    Type: Application
    Filed: July 21, 2023
    Publication date: November 9, 2023
    Inventors: Basile GUILLAUME, Jean-Christophe RIETSCH, Kevin O'Brien GAW, Thomas PATILLAUT
  • Patent number: 11787127
    Abstract: The invention proposes a method for manufacturing a grille for a cascade type thrust reverser, of a jet engine, said method including the following steps: a) manufacturing a first component comprising continuous or long fibres, pre-impregnated by a thermoplastic or thermosetting resin; b) manufacturing, subsequently or together with step a), a series of second components each including discontinuous fibres, pre-impregnated by a thermoplastic or thermosetting resin, step b) being carried out such that the second components are, on the one hand, arranged transversally with respect to a longitudinal direction of the first component on at least one side of the first component and, on the other hand, spaced from one another according to this longitudinal direction, so as to form a comb-shaped structure, wherein the second components are consolidated to the first component.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: October 17, 2023
    Assignee: Hutchinson
    Inventors: Basile Guillaume, Jean-Christophe Rietsch, Kevin O'Brien Gaw, Thomas Patillaut
  • Patent number: 11613680
    Abstract: A method of applying an adhesive to a non-planar surface. The method includes providing a segmented film adhesive. The segmented film adhesive comprises: (i) a liner; and (ii) an adhesive layer on the liner, the adhesive layer comprising a plurality of contiguous, discrete adhesive segments. The segmented film adhesive is positioned on a non-planar surface of a first adherend so that a first portion of the discrete adhesive segments are in contact with the non-planar surface and a second portion of the discrete adhesive segments are not in contact with the non-planar surface. The liner is removed from the non-planar surface, wherein only the first portion of the discrete adhesive segments remain on the non-planar surface of the first adherend.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: March 28, 2023
    Assignee: THE BOEING COMPANY
    Inventors: Kevin O'Brien Gaw, James Daniel Whitt, Erdal Bayseckin, Robert Francis McDevitt
  • Publication number: 20200331213
    Abstract: The invention proposes a method for manufacturing a grille for a cascade type thrust reverser, of a jet engine, said method including the following steps: a) manufacturing a first component comprising continuous or long fibres, pre-impregnated by a thermoplastic or thermosetting resin; b) manufacturing, subsequently or together with step a), a series of second components each including discontinuous fibres, pre-impregnated by a thermoplastic or thermosetting resin, step b) being carried out such that the second components are, on the one hand, arranged transversally with respect to a longitudinal direction of the first component on at least one side of the first component and, on the other hand, spaced from one another according to this longitudinal direction, so as to form a comb-shaped structure, wherein the second components are consolidated to the first component.
    Type: Application
    Filed: April 17, 2020
    Publication date: October 22, 2020
    Inventors: Basile GUILLAUME, Jean-Christophe RIETSCH, Kevin O'Brien GAW, Thomas PATILLAUT
  • Patent number: 10794326
    Abstract: A blocker door assembly for use in a gas turbine engine includes a facesheet including a plurality of openings to facilitate noise attenuation and a body portion coupled to the facesheet. The body portion includes a backsheet integrally formed with a honeycomb core, wherein the body portion is molded from a thermoplastic material.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: October 6, 2020
    Assignee: The Boeing Company
    Inventors: Kevin O'Brien Gaw, Dylan E. Jones, Michael H. Larson, Belur N. Shivashankara, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch
  • Publication number: 20200291892
    Abstract: A blocker door assembly for use in a gas turbine includes a panel, a core integrally formed with the panel, and a plurality of mounting structures extending from at least one of the panel and the core. The plurality of mounting structures are integrally formed with the core and the panel such that the panel, the core, and the mounting structures are co-molded from a thermoplastic material.
    Type: Application
    Filed: April 24, 2020
    Publication date: September 17, 2020
    Inventors: Kevin O'Brien Gaw, Dylan E. Jones, Michael H. Larson, Belur N. Shivashankara, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch
  • Patent number: 10647856
    Abstract: Aspects described herein generally relate to a material that is the reaction product of: a binder; a curing agent; and a zinc pyrithione represented by the formula: R1, R2, R3, R4, R5, R6, R7, and R8 is independently hydrogen, alkyl, cycloalkyl, alkoxyl, hydroxyl, aryl, or heterocyclyl, uses thereof as a heatshield material, and heatshields.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: May 12, 2020
    Assignee: THE BOEING COMPANY
    Inventors: Kevin O. Gaw, Mark W. Shorey, Holly M. Rhoe
  • Patent number: 10538019
    Abstract: The surface of a tooling insert is coated with a polymer layer having a low surface energy in order to cover surface irregularities and thereby provide a smooth surface against which a composite part may be compression molded.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: January 21, 2020
    Assignee: The Boeing Company
    Inventors: Kevin O'Brien Gaw, Michael Harris Larson
  • Publication number: 20200010745
    Abstract: A method of applying an adhesive to a non-planar surface. The method includes providing a segmented film adhesive. The segmented film adhesive comprises: (i) a liner; and (ii) an adhesive layer on the liner, the adhesive layer comprising a plurality of contiguous, discrete adhesive segments. The segmented film adhesive is positioned on a non-planar surface of a first adherend so that a first portion of the discrete adhesive segments are in contact with the non-planar surface and a second portion of the discrete adhesive segments are not in contact with the non-planar surface. The liner is removed from the non-planar surface, wherein only the first portion of the discrete adhesive segments remain on the non-planar surface of the first adherend.
    Type: Application
    Filed: September 13, 2019
    Publication date: January 9, 2020
    Applicant: The Boeing Company
    Inventors: Kevin O'Brien Gaw, James Daniel Whitt, Erdal Bayseckin, Robert Francis McDevitt
  • Patent number: 10406729
    Abstract: A compression molding assembly for molding a honeycomb core, including a plurality of cells defined by a plurality of walls, of a blocker door is provided. The compression molding assembly includes a ram plate comprising a plurality of openings defined therethrough and a plurality of core inserts coupled to the ram plate such that the plurality of core inserts are configured to form the honeycomb core of the blocker door. Each core insert is removably coupled with a respective opening of the plurality of openings such that each core insert is configured to form a respective cell of the plurality of cells.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: September 10, 2019
    Assignee: The Boeing Company
    Inventors: Kevin O'Brien Gaw, Michael A. Nill, Garry Anthony Booker, Stephen R. Dark, Laura Fournier, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch, Michael H. Larson
  • Patent number: 10301033
    Abstract: A fuel tank system comprising a fuel tank, a number of fasteners, and a number of covers. The number of fasteners has a number of ends extending into an interior of the fuel tank. The number of covers is configured to cover the number of ends of the number of fasteners. A cover in the number of covers comprises a housing configured to cover an end of a fastener in the number of ends, a deformable material associated with an interior side of the cover, and cells that are present within the deformable material. The deformable material is configured to contain energy within the cover in which the energy is caused by an electromagnetic event.
    Type: Grant
    Filed: September 24, 2016
    Date of Patent: May 28, 2019
    Assignee: The Boeing Company
    Inventor: Kevin O'Brien Gaw
  • Patent number: 10102939
    Abstract: A conductive fiber reinforced polymer composition may include a composite structure having a longitudinal axis, a lateral axis, and a through axis, the composite structure including a polymer matrix, a conductive filler incorporated into the polymer matrix, and a reinforcing material incorporated into the polymer matrix.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: October 16, 2018
    Assignee: The Boeing Company
    Inventors: Kevin O. Gaw, Eddie Kwon
  • Patent number: 10046528
    Abstract: A composite structure comprising a matrix and a reinforcement. The matrix comprises a substantially nonconductive material. The reinforcement comprises a conductive material. The reinforcement is located within the matrix to form a composite layer. A portion of the reinforcement is exposed at a surface of the composite layer such that electrical conductivity of the composite layer is increased in a direction substantially perpendicular to the composite layer.
    Type: Grant
    Filed: February 20, 2012
    Date of Patent: August 14, 2018
    Assignee: The Boeing Company
    Inventor: Kevin O'Brien Gaw
  • Publication number: 20180127597
    Abstract: Aspects described herein generally relate to a material that is the reaction product of: a binder; a curing agent; and a zinc pyrithione represented by the formula: R1, R2, R3, R4, R5, R6, R7, and R8 is independently hydrogen, alkyl, cycloalkyl, alkoxyl, hydroxyl, aryl, or heterocyclyl, uses thereof as a heatshield material, and heatshields.
    Type: Application
    Filed: November 4, 2016
    Publication date: May 10, 2018
    Applicant: THE BOEING COMPANY
    Inventors: Kevin O. GAW, Mark W. SHOREY, Holly M. RHOE
  • Patent number: 9962818
    Abstract: An apparatus and its method of use enables a thermoplastically deformable fastener assembly to be deformed to hold an installation preload torque after the fastener has been torqued to a predetermined value.
    Type: Grant
    Filed: October 17, 2014
    Date of Patent: May 8, 2018
    Assignee: The Boeing Company
    Inventors: Kevin O. Gaw, Sean D. Morden
  • Publication number: 20180112108
    Abstract: A segmented film adhesive comprises a liner having a first major surface and a second major surface opposing the first major surface. An adhesive layer is on the liner. The adhesive layer comprises a plurality of contiguous, discrete adhesive segments on the first major surface of the liner.
    Type: Application
    Filed: October 20, 2016
    Publication date: April 26, 2018
    Inventors: Kevin O'Brien Gaw, James Daniel Whitt, Erdal Bayseckin, Robert Francis McDevitt
  • Publication number: 20180058373
    Abstract: A blocker door assembly for use in a gas turbine engine includes a facesheet including a plurality of openings to facilitate noise attenuation and a body portion coupled to the facesheet. The body portion includes a backsheet integrally formed with a honeycomb core, wherein the body portion is molded from a thermoplastic material.
    Type: Application
    Filed: August 29, 2016
    Publication date: March 1, 2018
    Inventors: Kevin O'Brien Gaw, Dylan E. Jones, Michael H. Larson, Belur N. Shivashankara, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch
  • Publication number: 20180056554
    Abstract: A compression molding assembly for molding a honeycomb core, including a plurality of cells defined by a plurality of walls, of a blocker door is provided. The compression molding assembly includes a ram plate comprising a plurality of openings defined therethrough and a plurality of core inserts coupled to the ram plate such that the plurality of core inserts are configured to form the honeycomb core of the blocker door. Each core insert is removably coupled with a respective opening of the plurality of openings such that each core insert is configured to form a respective cell of the plurality of cells.
    Type: Application
    Filed: August 29, 2016
    Publication date: March 1, 2018
    Inventors: Kevin O'Brien Gaw, Michael A. Nill, Gary Anthony Booker, Stephen Dark, Laura Fournier, Randy J. Grove, David John Barene, Jeston Lingelbach, Kory Shaffer, David W. Foutch, Michael H. Larson