Patents by Inventor Khalil Moussa

Khalil Moussa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240131780
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.
    Type: Application
    Filed: December 20, 2023
    Publication date: April 25, 2024
    Inventor: Khalil MOUSSA
  • Patent number: 11912846
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart flame retardant properties and/or structural enhancements to articles printed from the build materials. In some embodiments, such an additive comprises a compound of Formula I herein, wherein L and Z are ring substituents comprising at least one polymerizable point of unsaturation, and wherein R1 and R2 are independently selected from the group consisting of alkylene and alkenylene, and R3-R6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: February 27, 2024
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Patent number: 11905355
    Abstract: Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the build materials. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 20 wt. %, based on total weight of the polymerizable liquid, and an organophosphate component comprises one or more organophosphate compounds. In some embodiments, the polymerizable liquid further comprises an acrylate component.
    Type: Grant
    Filed: December 8, 2021
    Date of Patent: February 20, 2024
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Publication number: 20240052181
    Abstract: Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an expandable graphite component in an amount of up to 20 wt. %, based on the total weight of the composition. In some instances, the expandable graphite component is in its free form or encapsulated in material.
    Type: Application
    Filed: August 11, 2023
    Publication date: February 15, 2024
    Inventors: Meisam Shir MOHAMMADI, Khalil MOUSSA, Zezette PFLAUM
  • Patent number: 11897189
    Abstract: In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises 20-60 wt. % oligomeric curable material; 10-50 wt. % cyclocarbonate (meth)acrylate monomer; and 0.1-5 wt. % photoinitiator, based on the total weight of the ink. Additionally, in some cases, the ink further comprises one or more additional curable materials differing from the oligomeric curable material and the cyclocarbonate (meth)acrylate monomer. An ink described herein, in some embodiments, also comprises one or more additional component that are non-curable.
    Type: Grant
    Filed: May 26, 2022
    Date of Patent: February 13, 2024
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Patent number: 11890806
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.
    Type: Grant
    Filed: May 5, 2022
    Date of Patent: February 6, 2024
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Publication number: 20240026183
    Abstract: In one aspect, build materials for use with a three-dimensional (3D) printing system are described herein. In some embodiments, a build material described herein comprises an acrylate component, a photoinitiator component, a non-curable absorber component, and water. The photoinitiator component of the build material is operable to initiate curing of the acrylate component and/or other curable materials that may optionally be present when the photoinitiator is exposed to incident curing radiation having a Gaussian distribution of wavelengths and a peak wavelength ?. The build material has a penetration depth (Dp) and a critical energy (Ec) at the wavelength ?. In some embodiments, the Dp is greater than 200 ?m and less than 300 ?m, and the Ec is 3-12 mJ/cm2. In other embodiments, the Dp is greater than 10 ?m and less than 50 ?m, and the Ec is 5-40 mJ/cm2.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 25, 2024
    Inventors: Monica KEILSOHN, Michael BRADY, Khalil MOUSSA
  • Publication number: 20230374343
    Abstract: Method for the preparation of moldings in a layer-by-layer process in which selectively areas of a powdered layer are melted, sintered, fused, or otherwise solidified, characterized in that as a powder for the powdered layer a thermoplastic, ground polyamide powder is used, in which the polyamide comprises laurolactam and caprolactam, preferably exclusively, and wherein the proportion of caprolactam is in the range of 40-60 mol % of the lactams used.
    Type: Application
    Filed: May 16, 2023
    Publication date: November 23, 2023
    Applicant: EMS-CHEMIE AG
    Inventors: Daniel WERNER, Christian STEHLE, Lars JENDE, Alexander ERNST, Khalil MOUSSA, Meisam SHIR
  • Patent number: 11780989
    Abstract: Build materials for 3D printing applications are described herein which, in some embodiments, comprise a dye component operable to alter spectral characteristics of the printed part over the course of the build cycle. In some embodiments, for example, the dye component can provide desirable light penetration depth during article printing and sufficient optical clarity during final light curing processes.
    Type: Grant
    Filed: May 27, 2022
    Date of Patent: October 10, 2023
    Assignee: 3D SYSTEMS, INC.
    Inventors: Mehrgan Khavari, Khalil Moussa, Scott Broce
  • Publication number: 20230303876
    Abstract: In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises up to 80 wt. % oligomeric curable material; up to 80 wt. % monomeric curable material; up to 10 wt. % photoinitiator; up to 1 wt. % non-curable absorber material; and up to 10 wt. % one or more additional components, based on the total weight of the ink, and wherein the total amount of the foregoing components is equal to 100 wt. %. Additionally, the photoinitiator is operable to initiate curing of the oligomeric curable material and/or the monomeric curable material when the photoinitiator is exposed to incident curing radiation having a peak wavelength ?. Moreover, the ink has a penetration depth (Dp), a critical energy (Ec), and a print through depth (DPT) at the wavelength ? of less than or equal to 2×Dp.
    Type: Application
    Filed: May 31, 2023
    Publication date: September 28, 2023
    Inventor: Khalil MOUSSA
  • Publication number: 20230249396
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.
    Type: Application
    Filed: March 8, 2023
    Publication date: August 10, 2023
    Inventor: Khalil MOUSSA
  • Publication number: 20230227590
    Abstract: build materials for 3D printing applications are described herein which, in some embodiments, comprise monomeric species operable for producing articles with high Tg and/or high heat deflection temperature while maintaining shelf stability. In one aspect, a polymerizable liquid comprises at least 20 weight percent isocyanurate polyacrylate; a photoinitiator component; and a crystallization inhibitor component comprising monomeric curable material, oligomeric curable material or mixtures thereof, wherein the polymerizable liquid does not exhibit crystallization over a period of 28 days at a storage temperature of 5-10° C.
    Type: Application
    Filed: January 13, 2023
    Publication date: July 20, 2023
    Inventors: Mehrgan Khavari, Khalil Moussa, Scott Broce
  • Patent number: 11702559
    Abstract: In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises up to 80 wt. % oligomeric curable material; up to 80 wt. % monomeric curable material; up to 10 wt. % photoinitiator; up to 1 wt. % non-curable absorber material; and up to 10 wt. % one or more additional components, based on the total weight of the ink, and wherein the total amount of the foregoing components is equal to 100 wt. %. Additionally, the photoinitiator is operable to initiate curing of the oligomeric curable material and/or the monomeric curable material when the photoinitiator is exposed to incident curing radiation having a peak wavelength ?. Moreover, the ink has a penetration depth (Dp), a critical energy (Ec), and a print through depth (DPT) at the wavelength ? of less than or equal to 2×Dp.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: July 18, 2023
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Patent number: 11602892
    Abstract: A method of printing a three dimensional article is provided wherein particles are bonded together with chemical bonds having a bond strength of at least 10 kJ/mol. In one aspect, kits for three dimensional printing are described herein. In some embodiments, a kit described herein comprises a substantially dry particulate material (20) comprising an insoluble filler having a first functional group on the surface of the insoluble filler; and a fluid binder material (26) comprising a multifunctional linker having a second functional group, wherein the insoluble filler is insoluble in the fluid binder material and wherein the first functional group and the second functional group can react with one another to form a covalent bond between the insoluble filler and the multi functional linker.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: March 14, 2023
    Assignee: 3D SYSTEMS, INC.
    Inventor: Khalil Moussa
  • Patent number: 11584811
    Abstract: Build materials for 3D printing applications are described herein which, in some embodiments, comprise monomeric species operable for producing articles with high Tg and/or high heat deflection temperature while maintaining shelf stability. In one aspect, a polymerizable liquid comprises at least 20 weight percent isocyanurate polyacrylate; a photoinitiator component; and a crystallization inhibitor component comprising monomeric curable material, oligomeric curable material or mixtures thereof, wherein the polymerizable liquid does not exhibit crystallization over a period of 28 days at a storage temperature of 5-10° C.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: February 21, 2023
    Assignee: 3D Systems, Inc.
    Inventors: Mehrgan Khavari, Khalil Moussa, Scott Broce
  • Publication number: 20220371265
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.
    Type: Application
    Filed: May 5, 2022
    Publication date: November 24, 2022
    Inventor: Khalil MOUSSA
  • Publication number: 20220363867
    Abstract: Build materials for 3D printing applications are described herein which, in some embodiments, comprise a dye component operable to alter spectral characteristics of the printed part over the course of the build cycle. In some embodiments, for example, the dye component can provide desirable light penetration depth during article printing and sufficient optical clarity during final light curing processes.
    Type: Application
    Filed: May 27, 2022
    Publication date: November 17, 2022
    Inventors: Mehrgan KHAVARI, Khalil MOUSSA, Scott BROCE
  • Publication number: 20220289994
    Abstract: In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises up to 80 wt. % oligomeric curable material; up to 80 wt. % monomeric curable material; up to 10 wt. % photoinitiator; up to 1 wt. % non-curable absorber material; and up to 10 wt. % one or more additional components, based on the total weight of the ink, and wherein the total amount of the foregoing components is equal to 100 wt. %. Additionally, the photoinitiator is operable to initiate curing of the oligomeric curable material and/or the monomeric curable material when the photoinitiator is exposed to incident curing radiation having a peak wavelength ?. Moreover, the ink has a penetration depth (Dp), a critical energy (Ec), and a print through depth (DPT) at the wavelength ? of less than or equal to 2×Dp.
    Type: Application
    Filed: June 3, 2022
    Publication date: September 15, 2022
    Inventor: Khalil MOUSSA
  • Publication number: 20220289984
    Abstract: Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the liquids. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 5 wt. %, based on total weight of the polymerizable liquid, and a brominated acrylate ester component. Additionally, methods of printing three-dimensional articles using said polymerizable liquids are described herein.
    Type: Application
    Filed: March 9, 2022
    Publication date: September 15, 2022
    Inventor: Khalil MOUSSA
  • Publication number: 20220289942
    Abstract: Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart flame retardant properties and/or structural enhancements to articles printed from the build materials. In some embodiments, such an additive comprises a compound of Formula I herein, wherein L and Z are ring substituents comprising at least one polymerizable point of unsaturation, and wherein R1 and R2 are independently selected from the group consisting of alkylene and alkenylene, and R3-R6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.
    Type: Application
    Filed: March 9, 2022
    Publication date: September 15, 2022
    Inventor: Khalil MOUSSA