Patents by Inventor Klaus Nyfors

Klaus Nyfors has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140042010
    Abstract: The present invention provides a process for recovering transition metal tetrahalides from a waste stream coming from a catalyst manufacturing process by (a) establishing a mixed stream comprising transition metal tetrahalide and transition metal alkoxyhalides; (b) forming a falling liquid film from the mixed stream of step (a) at a temperature of from 25 to 85° C. and an absolute pressure of from 0.05 to 0.6 bar; and (c) establishing from the film of step (b) a first vapour stream containing from 90 to 100% of recoverable components and a second liquid stream containing about 10 to 80% of titanium haloalkoxides.
    Type: Application
    Filed: November 11, 2011
    Publication date: February 13, 2014
    Applicant: BOREALIS AG
    Inventors: Mikko Lylykangas, Jukka Räsänen, Klaus Nyfors, Pekka Malinen
  • Patent number: 8476383
    Abstract: The present invention deals with a process of producing a polymer of at least one olefin in two consecutive reactors in gas phase in the presence of an olefin polymerization catalyst where an olefin is polymerized in a first polymerization reactor in the presence of an olefin polymerization catalyst and a first reaction gas mixture to form a fluidized bed comprising an olefin polymer and said first reaction gas mixture.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: July 2, 2013
    Assignee: Borealis AG
    Inventors: Tapio Kokko, Erno Elovainio, Jouni Kivela, Klaus Nyfors, Kai Hagane
  • Publication number: 20120178887
    Abstract: The present invention deals with a process of producing a polymer of at least one olefin in two consecutive reactors in gas phase in the presence of an olefin polymerisation catalyst where an olefin is polymerised in a first polymerization reactor in the presence of an olefin polymerisation catalyst and a first reaction gas mixture to form a fluidized bed comprising an olefin polymer and said first reaction gas mixture. The first reaction gas mixture together with the olefin polymer is continuously or intermittently withdrawn from the first polymerisation reactor and directed into a separation vessel so that a bed of polymer is formed in said separation vessel. A portion of said first reaction gas mixture is withdrawn from said separation vessel and returned into the first polymerization reactor to a point where the pressure is lower than in the separation vessel.
    Type: Application
    Filed: November 3, 2010
    Publication date: July 12, 2012
    Applicant: Borealis AG
    Inventors: Tapio Kokko, Erno Elovainio, Jouni Kivela, Klaus Nyfors, Kai Hagane
  • Publication number: 20110245445
    Abstract: The invention is directed to a process for the treatment of plastic material comprising a) providing a liquid; b) contacting the plastic material with the liquid; c) keeping the plastic material in the liquid at Tb?25° C. to Tb of the liquid, wherein Tb is the boiling point of the liquid at the applied pressure; and d) removing the plastic material from the liquid. Furthermore, the invention is directed to the use of a liquid for the treatment of plastic material and to a plant for treating plastic material with a liquid.
    Type: Application
    Filed: October 24, 2008
    Publication date: October 6, 2011
    Inventors: Amir Karbasi, Esa Korhonen, Ensio Hietanen, Karin H. Knudsen, Kai Hagane, Fred Bergmann, Klaus Nyfors
  • Patent number: 7851567
    Abstract: The present invention relates to a process for the preparation of multimodal ethylene homo- or copolymers in at least two stages, the process comprising preparation of a first ethylene homo- or copolymer fraction in a loop reactor in slurry phase, preparation of a second ethylene homo- or copolymer fraction in a gas phase reactor, by using a catalyst not containing an inorganic oxide support, and operating the gas phase reactor in such conditions that at least part of the gas is recycled, and that at least a part of the recycled gas is condensed and the (partially) condensed gas is re-introduced into the gas phase reactor.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: December 14, 2010
    Assignee: Borealis Technology Oy
    Inventors: Henrik Andtsjoe, Michiel Bergstra, Ralf Karlsson, Klaus Nyfors, Urban Thorngren
  • Patent number: 7812102
    Abstract: A method and an apparatus of discharging polymer from a continuously operated gas phase reactor, wherein at least one monomer is polymerized in a bed containing active catalyst formed by catalyst and polymer particles suspended in a fluid, the bed defining a fluidized bed level in said reactor. The invention comprises continuously withdrawing polymer powder from the reactor; and adjusting the discharge rate of the polymer powder so as to maintain a constant bed level during polymerization. By means of the invention the discharge of the polymer can be made truly continuous without any disturbance of the polymerization. The rate of withdrawn polymer can be flexibly adjusted depending on the progress of the polymerization and it can also easily be scaled up if the capacity of the reactor is increased.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: October 12, 2010
    Assignee: Borealis Technology Oy
    Inventors: Jouni Kivelä, Klaus Nyfors
  • Patent number: 7655192
    Abstract: A method and an apparatus of discharging polymer from a continuously operated gas phase reactor, wherein at least one monomer is polymerized in a bed containing active catalyst formed by catalyst and polymer particles suspended in a fluid, the bed defining a fluidized bed level in said reactor. The invention includes continuously withdrawing polymer powder from the reactor; and adjusting the discharge rate of the polymer powder so as to maintain a constant bed level during polymerization. By means of the invention the discharge of the polymer can be made truly continuous without any disturbance of the polymerization. The rate of withdrawn polymer can be flexibly adjusted depending on the progress of the polymerization and it can also easily be scaled up if the capacity of the reactor is increased.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: February 2, 2010
    Assignee: Borealis Technology Oy
    Inventors: Jouni Kivelä, Klaus Nyfors
  • Publication number: 20090137753
    Abstract: The present invention relates to a process for the preparation of multimodal ethylene homo- or copolymers in at least two stages, the process comprising preparation of a first ethylene homo- or copolymer fraction in a loop reactor in slurry phase, preparation of a second ethylene homo- or copolymer fraction in a gas phase reactor, by using a catalyst not containing an inorganic oxide support, and operating the gas phase reactor in such conditions that at least part of the gas is recycled, and that at least a part of the recycled gas is condensed and the (partially) condensed gas is re-introduced into the gas phase reactor.
    Type: Application
    Filed: August 8, 2006
    Publication date: May 28, 2009
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Henrik Andtsjö, Michiel Bergstra, Ralf Karlsson, Klaus Nyfors, Urban Thorngren
  • Publication number: 20050152816
    Abstract: A method and an apparatus of discharging polymer from a continuously operated gas phase reactor, wherein at least one monomer is polymerized in a bed containing active catalyst formed by catalyst and polymer particles suspended in a fluid, the bed defining a fluidized bed level in said reactor. The invention includes continuously withdrawing polymer powder from the reactor; and adjusting the discharge rate of the polymer powder so as to maintain a constant bed level during polymerization. By means of the invention the discharge of the polymer can be made truly continuous without any disturbance of the polymerization. The rate of withdrawn polymer can be flexibly adjusted depending on the progress of the polymerization and it can also easily be scaled up if the capacity of the reactor is increased.
    Type: Application
    Filed: March 10, 2005
    Publication date: July 14, 2005
    Inventors: Jouni Kivela, Klaus Nyfors
  • Publication number: 20040213706
    Abstract: A method and an apparatus of discharging polymer from a continuously operated gas phase reactor, wherein at least one monomer is polymerized in a bed containing active catalyst formed by catalyst and polymer particles suspended in a fluid, the bed defining a fluidized bed level in said reactor. The invention comprises continuously withdrawing polymer powder from the reactor; and adjusting the discharge rate of the polymer powder so as to maintain a constant bed level during polymerization. By means of the invention the discharge of the polymer can be made truly continuous without any disturbance of the polymerization. The rate of withdrawn polymer can be flexibly adjusted depending on the progress of the polymerization and it can also easily be scaled up if the capacity of the reactor is increased.
    Type: Application
    Filed: May 11, 2001
    Publication date: October 28, 2004
    Inventors: Jouni Kivela, Klaus Nyfors
  • Patent number: 6037184
    Abstract: A method and apparatus for taking a sample from a flowing suspension formed by polymer particles and hydrocarbon diluent in a olefin polymerization process including at least one filter situated at a plane of an inside surface of a transfer conduit between reactors. Each filter includes perforations or pores having a size to prevent substantially any of the catalyst used in the polymerization process from passing through the filter, e.g., smaller than the smallest particle size of a catalyst used in the polymerization process. The pore or perforation size of each filter is preferably 0.1-10 .mu.m, preferably between 0.2-1 .mu.m. A pressure difference permits at least partial vaporization of the sample as it passes through the filter.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: March 14, 2000
    Assignee: Borealis Polymers OY
    Inventors: Kari Matilainen, Ari Palmroos, Auli Nummila-Pakarinen, Markku Savolainen, Timo Blomqvist, Jouni Takakarhu, Klaus Nyfors
  • Patent number: 5602348
    Abstract: The invention concerns a method and an equipment for taking a sample in slurry polymerization. The sample is taken directly from the liquid phase of the reactor (15) through an in-line filter (40). The slurry flow is maintained in the in-line filter (40) at a sufficiently hight level to prevent immobilization of polymer or catalyst particles on the filter face of the in-line filte (40).
    Type: Grant
    Filed: February 12, 1996
    Date of Patent: February 11, 1997
    Assignee: Borealis Polymers Oy
    Inventors: Jouni Takakarhu, Klaus Nyfors
  • Patent number: 5385992
    Abstract: A method is provided for controlling the dosage of a fluidized polymerizing catalyst into a polymerization reactor. The method comprises mixing a solid polymerization catalyst with wax and feeding the flowing catalyst-wax mixture through a pipe to the dosage pump. The inlet opening of the cylinder of the dosage pump is opened to draw catalyst-wax mixture through the inlet opening by means of the back motion of the piston. The inlet opening is then closed and the outlet opening is opened. Flowing catalyst-wax mixture is then pressed from the cylinder through the outlet opening by means of the back motion of the piston. The outlet opening is then closed. Opening and closing of the inlet and outlet openings is carried out by rotating an intermediate pipe arranged between the cylinder and piston so that a transmission opening in the intermediate pipe moves upon either the inlet or outlet opening. The intermediate pipe surface always covers at least one of the inlet or outlet openings.
    Type: Grant
    Filed: October 26, 1993
    Date of Patent: January 31, 1995
    Assignee: Borealis Holding A/S
    Inventors: Jukka Koskinen, Klaus Nyfors, Pauli Leskinen