Patents by Inventor Kohichi Tanaka

Kohichi Tanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10978651
    Abstract: According to a flexible OLED device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with laser light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (212). The first portion (110) includes a plurality of OLED devices (1000) which are in contact with the stage (212). The OLED devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i). The stage (212) has ejection holes in a region which is to face the intermediate region (30i), from which a fluid is ejected in the separation step.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: April 13, 2021
    Assignee: Sakai Display Products Corporation
    Inventors: Kohichi Tanaka, Katsuhiko Kishimoto, Yukiya Nishioka
  • Patent number: 10957881
    Abstract: According to a flexible OLED device production method of the present disclosure, a multilayer stack (100) is provided which includes a glass base (10), a functional layer region (20) including a TFT layer (20A) and an OLED layer (20B), and a synthetic resin film (30) provided between the glass base (10) and the functional layer region (20) and bound to the glass base (10). In a dry gas atmosphere whose dew point is not more than ?50° C., the multilayer stack (100) is separated into a first portion (110) and a second portion (120), and a surface (30s) of the synthetic resin film (30) is exposed to the dry gas atmosphere, the first portion (110) including the functional layer region (20) and the synthetic resin film (30), the second portion (120) including the glass base (10). The first portion (110) is transported from the dry gas atmosphere to a reduced-pressure atmosphere R, and a protection layer (60) is formed on the surface (30s) of the synthetic resin film (30) in the reduced-pressure atmosphere R.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: March 23, 2021
    Assignee: Sakai Display Products Corporation
    Inventors: Kohichi Tanaka, Katsuhiko Kishimoto
  • Publication number: 20210074936
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (212). The first portion (110) includes a plurality of light-emitting devices (1000) which are in contact with the stage (212). The light-emitting devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i). The stage (212) has ejection holes in a region which is to face the intermediate region (30i), from which a fluid is ejected in the separation step.
    Type: Application
    Filed: May 9, 2018
    Publication date: March 11, 2021
    Inventors: KATSUHIKO KISHIMOTO, YUKIYA NISHIOKA, KOHICHI TANAKA
  • Publication number: 20210057392
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (210). The first portion (110) includes a plurality of light-emitting devices (1000) which are in contact with the stage (210). The light-emitting devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i).
    Type: Application
    Filed: May 9, 2018
    Publication date: February 25, 2021
    Inventors: KATSUHIKO KISHIMOTO, KOHICHI TANAKA
  • Publication number: 20210057399
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (210). The first portion (110) includes a plurality of light-emitting devices (1000) which are in contact with the stage (210). The light-emitting devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i).
    Type: Application
    Filed: May 9, 2018
    Publication date: February 25, 2021
    Inventors: KATSUHIKO KISHIMOTO, KAZUNOBU MAMENO, KOHICHI TANAKA
  • Publication number: 20210043876
    Abstract: A flexible emitting light device production apparatus of the present disclosure includes: a stage (520) for supporting a flexible emitting light supporting substrate (10), the flexible display supporting substrate including a glass base (11) and a synthetic resin film (12) provided on the glass base; a polisher head (535) configured to approach a selected region of a surface (12s) of the synthetic resin film (12) and polish the region so that a polish recess (12c) is formed in the surface (12s); and a repair head (536) for supplying a liquid material (20a) to the polish recess (12c) formed in the surface (12s) of the synthetic resin film (12) and heating the liquid material (20a), thereby forming a sintered layer (20) from the liquid material (20a).
    Type: Application
    Filed: May 29, 2018
    Publication date: February 11, 2021
    Inventors: KATSUHIKO KISHIMOTO, KOHICHI TANAKA
  • Publication number: 20210036266
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and a flexible substrate region (30d) of a plastic film (30) of a multilayer stack (100) are divided, the interface between the flexible substrate region (30d) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into the first portion (110) and the second portion (120) while the multilayer stack (100) is kept in contact with the stage (210). The first portion (110) includes a plurality of light-emitting devices (1000) which are in contact with the stage (210). The light-emitting devices (1000) include a plurality of functional layer regions (20) and the flexible substrate region (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i).
    Type: Application
    Filed: May 9, 2018
    Publication date: February 4, 2021
    Applicant: SAKAI DISPLAY PRODUCTS CORPORATION
    Inventors: KATSUHIKO KISHIMOTO, KOHICHI TANAKA
  • Publication number: 20210035963
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and a flexible substrate region (30d) of a plastic film (30) of a multilayer stack (100) are divided, the interface between the plastic film (30) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into the first portion (110) and the second portion (120) while the multilayer stack (100) is kept in contact with the stage (212). The first portion (110) includes the intermediate region (30i) and a light-emitting device (1000) which are adhered to the stage (212). The light-emitting device (1000) includes a functional layer region (20) and the flexible substrate region (30d). The second portion (120) includes the glass base (10). The intermediate region (30i) adhered to the stage (212) is removed from the stage while the light-emitting device (1000) is kept adhered to the stage.
    Type: Application
    Filed: May 9, 2018
    Publication date: February 4, 2021
    Inventors: KATSUHIKO KISHIMOTO, KOHICHI TANAKA
  • Publication number: 20210028363
    Abstract: According to a flexible light-emitting device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with lift-off light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (212). The first portion (110) includes a plurality of light-emitting devices (1000) which are in contact with the stage (212). The light-emitting devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i).
    Type: Application
    Filed: May 9, 2018
    Publication date: January 28, 2021
    Inventors: KATSUHIKO KISHIMOTO, KOHICHI TANAKA
  • Publication number: 20200381635
    Abstract: A flexible display supporting substrate of the present disclosure includes: a glass base (11); a plastic film (12) which has a surface (12s), the surface having a polish recess (12c), the plastic film being supported by the glass base (11); and an oxide layer (20) overlying a part of the surface (12s) of the plastic film (12) and covering at least part of the polish recess (12c).
    Type: Application
    Filed: September 13, 2017
    Publication date: December 3, 2020
    Inventors: KOHICHI TANAKA, KATSUHIKO KISHIMOTO
  • Publication number: 20200381672
    Abstract: According to a flexible OLED device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with laser light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (212). The first portion (110) includes a plurality of OLED devices (1000) which are in contact with the stage (212). The OLED devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i).
    Type: Application
    Filed: October 26, 2017
    Publication date: December 3, 2020
    Inventors: Kohichi TANAKA, Katsuhiko KISHIMOTO
  • Patent number: 10847758
    Abstract: A resin film is released from a supporting substrate without using light irradiation, with ease, and without damaging the resin film or the like. Preparation for separating the supporting substrate on which the resin film is cohesively formed into a first part and a second part; and at least one of the first part and the second part is allowed or caused to move in a direction parallel to an one surface of the first part while the first part of the supporting substrate and at least an edge of the second part facing the first part being moved with respect to one another, while a close contact between the resin film and an one surface of the second part of the supporting substrate being maintained, such that the first part and the edge of the second part are separated along a perpendicular direction to the one surface of the first part.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: November 24, 2020
    Assignee: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: Katsuhiko Kishimoto, Kohichi Tanaka
  • Publication number: 20200298343
    Abstract: A method for producing a device support base in an embodiment according to the present disclosure includes step A of providing a support base having a first surface and a second surface parallel to the first surface; step B of forming a laser beam in a first direction parallel to the first surface of the support base; and step C of translating or rotating the laser beam in a second direction parallel to the first surface of the support base and crossing the first direction to remove at least a part of protruding portions or contamination elements on the first surface of the support base.
    Type: Application
    Filed: June 4, 2020
    Publication date: September 24, 2020
    Inventors: Kohichi TANAKA, Katsuhiko KISHIMOTO
  • Patent number: 10749126
    Abstract: A method for manufacturing flexible electronic devices is provided to enable to manufacture the flexible electronic devices without increasing a number of steps, enables to reuse a glass substrate, and reduces the possibility that the flexible electronic devices are damaged or corners of them are not bent even if the detached flexible electronic devices are brought into contact with each other.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: August 18, 2020
    Assignee: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: Kohichi Tanaka, Yozo Narutaki, Katsuhiko Kishimoto
  • Patent number: 10710200
    Abstract: A method for producing a device support base in an embodiment according to the present disclosure includes step A of providing a support base having a first surface and a second surface parallel to the first surface; step B of forming a laser beam in a first direction parallel to the first surface of the support base; and step C of translating or rotating the laser beam in a second direction parallel to the first surface of the support base and crossing the first direction to remove at least a part of protruding portions or contamination elements on the first surface of the support base.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: July 14, 2020
    Assignee: Sakai Display Products Corporation
    Inventors: Kohichi Tanaka, Katsuhiko Kishimoto
  • Publication number: 20200184858
    Abstract: After an intermediate region and a flexible substrate region of a plastic film of a multilayer stack are divided, the interface between the flexible substrate region and a glass base is irradiated with laser light. The multilayer stack is separated into the first portion and the second portion while the multilayer stack is kept in contact with the stage. The first portion includes a plurality of OLED devices in contact with the stage. The OLED devices include a plurality of functional layer regions and the flexible substrate region. The second portion includes the glass base and the intermediate region. The step of irradiating with the laser light includes forming the laser light from a plurality of arranged laser light sources and temporally and spatially modulating a power of the plurality of laser light sources according to a shape of the flexible substrate region of the synthetic resin film.
    Type: Application
    Filed: February 19, 2020
    Publication date: June 11, 2020
    Inventors: Katsuhiko KISHIMOTO, Kohichi TANAKA
  • Publication number: 20200176712
    Abstract: A flexible display supporting substrate (10) of the present disclosure includes: a glass base (11); a plastic film (12) which has a surface (12s), the plastic film being supported by the glass base (11); and a sintered layer (20) covering the surface (12s) of the plastic film (12).
    Type: Application
    Filed: June 27, 2017
    Publication date: June 4, 2020
    Inventors: KOHICHI TANAKA, KATSUHIKO KISHIMOTO
  • Publication number: 20200168820
    Abstract: According to a flexible OLED device production method of the present disclosure, after an intermediate region (30i) and flexible substrate regions (30d) of a plastic film (30) of a multilayer stack (100) are divided from one another, the interface between the flexible substrate regions (30d) and a glass base (10) is irradiated with laser light. The multilayer stack (100) is separated into a first portion (110) and a second portion (120) while the multilayer stack (100) is in contact with a stage (212). The first portion (110) includes a plurality of OLED devices (1000) which are in contact with the stage (212). The OLED devices (1000) include a plurality of functional layer regions (20) and the flexible substrate regions (30d). The second portion (120) includes the glass base (10) and the intermediate region (30i). The stage (212) has ejection holes in a region which is to face the intermediate region (30i), from which a fluid is ejected in the separation step.
    Type: Application
    Filed: October 26, 2017
    Publication date: May 28, 2020
    Inventors: Kohichi TANAKA, Katsuhiko KISHIMOTO, Yukiya NISHIOKA
  • Publication number: 20200161595
    Abstract: In a flexible OLED device production method, after an intermediate region and flexible substrate region of a plastic film of a multilayer stack are divided, the interface between the flexible substrate region and glass base is irradiated with laser light. The multilayer stack is separated into first and second portions while the multilayer stack is kept in contact with the stage. The first portion includes a plurality of OLED devices in contact with the stage. The OLED devices include a plurality of functional layer regions and the flexible substrate region. The second portion includes the glass base and intermediate region. The laser light is formed from a plurality of arranged laser light sources and irradiation intensity for at least part of the interface between the intermediate region and the glass base is lower than the irradiation intensity for the interface between the flexible substrate region and the glass base.
    Type: Application
    Filed: January 21, 2020
    Publication date: May 21, 2020
    Inventors: Katsuhiko KISHIMOTO, Kohichi TANAKA
  • Patent number: 10625443
    Abstract: A method for releasing a resin film from the supporting substrate is provided. The method includes applying and hardening a liquid resin on the supporting substrate to form the resin film; forming an electronic element on the resin film; preparing for separating the supporting substrate into a first part and a second part; generating a partial release between the resin film and the first part, by relatively moving the first part and an end edge of the second part adjacent to the first part; and applying a blowing force with a gas or a liquid in a widthwise direction of the resin film in a parallel direction to the supporting substrate at an end part of an adhered face between the resin film exposed by the partial release and the first part.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: April 21, 2020
    Assignee: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: Kohichi Tanaka, Yozo Narutaki, Katsuhiko Kishimoto