Patents by Inventor Koji Kaneta

Koji Kaneta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110186205
    Abstract: A lateral pipe lining material is inserted into a lateral pipe that intersects with a main pipe. The lateral pipe lining material includes a flexible tubular resin-absorbing material impregnated with an uncured liquid curable resin and a flange member joined thereto. The flange member comprises a flange part having an arcuately curved surface whose curvature corresponds to an inner surface of the main pipe, and a cylindrical part that extends from the flange part. The tubular resin-absorbing material has one end folded back outwards. The folded-back end of the tubular resin-absorbing material is fitted onto the cylindrical part of the flange member and pressed out over the flange part of the flange member. An adhesive is applied to the flange part of the flange member and the folded-back end of the tubular resin-absorbing material to bond the tubular resin-absorbing material to the flange member, thus producing a lateral pipe lining material in an uncomplicated manner with few members.
    Type: Application
    Filed: January 20, 2011
    Publication date: August 4, 2011
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Fuminori Tanaka
  • Patent number: 7955026
    Abstract: To line an inner circumferential surface of side walls of a manhole, a rehabilitating sheet made of a sheet material resistant to water and corrosion is provided in the form of a bag having a shape corresponding to the inner circumferential surface to be lined. The rehabilitating sheet is inserted into the manhole to be lined. Block and plate frames are coupled inside the bag of the rehabilitating sheet to support it so as to have the shape corresponding to the inner circumferential surface to be lined. A gap between the rehabilitating sheet and the inner circumferential surface of the side walls of the manhole is filled with a filler, which is then hardened to line the side walls of the manhole. Pairs of plate frames having different diameters are coupled to each other to provide ring plates having different diameters.
    Type: Grant
    Filed: July 10, 2009
    Date of Patent: June 7, 2011
    Assignee: Shonan Gosei-Jushi Seisakusho K.K.
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Publication number: 20100307624
    Abstract: Segments are linked in the circumferential and pipe length directions to assemble a rehabilitating pipe inside an existing pipe in order to rehabilitate the existing pipe. A plurality of nuts are secured to the segments along the circumferential direction thereof. A fastening member having a screw part is provided which is screwed into the nut to fasten a first segment to a second segment to which the nut is secured, thereby linking the first and second segments in the pipe length direction thereof. The position of the nut in the first segment is offset as viewed in the circumferential direction from the nut position of the second segment. The arrangement of the fastening members and the nuts is staggered as viewed in its entirety. This allows the connection strength of the segments in the pipe length direction to be made uniform.
    Type: Application
    Filed: December 23, 2009
    Publication date: December 9, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Publication number: 20100282351
    Abstract: A flexible tubular pipe-lining material impregnated with a thermosetting resin is sandwiched by sandwiching steel belts in order to impart elasticity and rigidity thereto. A leading steel belt for leading the pipe-lining material is fixedly attached to the distal end thereof and the sandwiching steel belts. A drawing steel belt is removably attached to the leading steel belt to draw the pipe-lining material into a pipeline to be repaired. Additionally, an auxiliary steel belt is attached to the pipe-lining material to support the insertion thereof into the pipeline. The pipe-lining material can be inserted into the pipeline by the sandwiching steel belts, the drawing steel belt and the auxiliary steel belt. Such an arrangement allows the pipe-lining material to be easily and smoothly inserted into the pipeline even where there is a plurality of sections bent at a right angle or close to a right angle.
    Type: Application
    Filed: May 6, 2010
    Publication date: November 11, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Fuminori Tanaka
  • Patent number: 7819435
    Abstract: A rehabilitating pipe for repairing an existing pipe has pipe units that are mutually coupled in a longitudinal direction of the existing pipe. Each of the pipe units has segments that are mutually coupled in a circumferential direction of the existing pipe. Each of the segments has an inner-surface plate and an outer-wall plate extending vertically from and around an entire perimeter of the inner-surface plate. The outer-wall plate has lateral plates extending along a longitudinal direction of the inner-surface plate and end plates connected between the respective lateral plates. Connecting members couple the segments together in the circumferential direction to assemble the pipe unit. A restraining member is attached to and encircles an outer circumference of the assembled pipe unit to restrain the pipe unit.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: October 26, 2010
    Assignee: Shonan Gosei-Jushi Seisakusho K.K.
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Makoto Ishida, Yoichi Nakamura
  • Publication number: 20100258244
    Abstract: A lateral pipe that intersects a main pipe is lined using a lateral pipe-lining material having a tubular resin-absorbing material impregnated with a curable resin and having a flange formed at one end thereof. The flange of the lateral pipe-lining material is disposed on an expandable flange-pressing implement, and an adhesive is applied onto the flange. Hot water is fed to the flange-pressing implement to expand and press the flange against the periphery of the lateral pipe opening of the main pipe. The hot water thus fed also heats and cures the adhesive on the flange to secure it to the periphery of the lateral pipe opening of the main pipe. The drainage performance of the main pipe can be improved because a gap does not form between the flange of the lateral pipe-lining material and the periphery of the lateral pipe opening of the main pipe, and neither underground water nor earth or sand flows into the main pipe.
    Type: Application
    Filed: April 12, 2010
    Publication date: October 14, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Fuminori Tanaka
  • Patent number: 7803245
    Abstract: In a pipeline lining method, a tubular lining material impregnated with a thermosetting resin is inserted in an everted state into a pipeline and expanded and pressed against an inner peripheral surface of the pipeline. A vapor mist and water at normal temperature are sprayed toward the tubular lining material and mixed together to cool the vapor mist. The cooled vapor mist is directed onto the tubular lining material to cure the thermosetting resin impregnated in the tubular lining material to line the pipeline with the tubular lining material.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: September 28, 2010
    Assignee: Shonan Gosei-Jushi Seisakusho K.K.
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
  • Publication number: 20100227093
    Abstract: A pipe-lining material comprises a tubular resin absorbent material impregnated with a photo-curing resin or a thermosetting resin mixed therewith. A tubular shading film is thermally fused and bonded to the external peripheral surface of the tubular resin absorbent material. In such a structure, the entire external peripheral surface of the tubular resin absorbent material is covered with the shading film, preventing the photo-curing resin impregnated in the tubular resin absorbent material from being accidentally exposed to and cured with external light, and the shading film from deviating in position relative to the tubular resin absorbent material. The shading film can easily be obtained by adding a color pigment to a polyethylene film or other highly airtight plastic film when this plastic film is being produced. Therefore, the conventionally used coating step involving the use of a plastic film can be directly used to produce a pipe-lining material having high shading characteristics.
    Type: Application
    Filed: March 3, 2010
    Publication date: September 9, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
  • Publication number: 20100175818
    Abstract: A method is proposed for manufacturing a pipe-lining material comprising a tubular resin absorbent material covered with a tube comprised of an airtight plastic film. The tubular resin absorbent material is inserted into the tube, expanded in a columnar shape, and brought into close contact with the internal peripheral surface of the tube. A heater is wound in close contact with the external peripheral surface of the tube thus expanded. The tube and the tubular resin absorbent material are heated by energizing the heater, and the tube is thereby heat-fused to the tubular resin absorbent material. With such a method, a mechanism for moving the tube and the tubular resin absorbent material is not required. In addition, since heat non-uniformities are not generated, the tube can be uniformly heat-fused to the tubular resin absorbent material, thereby enabling a high-quality pipe-lining material to be manufactured.
    Type: Application
    Filed: January 14, 2010
    Publication date: July 15, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Masao Ueno
  • Publication number: 20100154187
    Abstract: The pipe-lining material includes a pipe-shaped resin absorbent material impregnated with a liquid curable resin, and a tube that covers the pipe-shaped resin absorbent material and that can be removed from the pipe-shaped resin absorbent material. The curable resin impregnated in the pipe-shaped resin absorbent material is cured in a state in which the pipe-lining material is pressed against the internal peripheral surface of the existing pipe, the tube covering the pipe-shaped resin absorbent material of the pipe-lining material is removed from the pipe-shaped resin absorbent material after the curable resin impregnated in the pipe-shaped resin absorbent material has been cured, and the surface of the pipe-shaped resin absorbent material having the cured resin is used as the internal peripheral surface of the rehabilitated existing pipe.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 24, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Kazuaki Ogura
  • Publication number: 20100150659
    Abstract: An apparatus for everting and inserting a pipe-lining material to rehabilitate an underground pipeline comprises an everting nozzle that is disposed so that an opening thereof faces an opening of the pipeline. The pipe-lining material is brought un-everted up to the everting nozzle and attached to the nozzle opening thereof and fluid pressure is applied inside the pipe-lining material to evert and insert it in the pipe-extending direction of the pipeline to be rehabilitated. Eversion of the pipe-lining material is started at the location of the pipeline opening and the pipe-lining material remains flat without being everted in a curved portion where the travel direction of the pipe-lining material changes toward the pipeline opening. This allows no considerable friction to be generated at the curved portion and the pipe-lining material to be smoothly and reliably everted and inserted into the affected pipeline.
    Type: Application
    Filed: February 5, 2010
    Publication date: June 17, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Ryoichi Goto
  • Publication number: 20100139799
    Abstract: Segments are coupled in the circumferential and lengthwise directions to assemble a rehabilitation pipe inside an existing pipe. Thereafter, a pipe-lining material impregnated with a liquid curable resin is inserted into the assembled rehabilitation pipe, and the curable resin is cured in a state in which the pipe-lining material is pressed against the internal circumferential surface of the rehabilitation pipe. This allows the internal circumferential surface of the rehabilitation pipe to be lined with the lining material. With such a configuration, a rehabilitation pipe composed of segments and a rehabilitation pipe composed of a pipe-lining material are constructed to provide a self-supporting pipe inside the existing pipe with dramatically improved strength that will incur little damage or breaking even when an earthquake occurs or another large impact is applied.
    Type: Application
    Filed: December 3, 2009
    Publication date: June 10, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
  • Patent number: 7713374
    Abstract: A pipe lining material is inserted into a pipeline and expanded to press against an inner peripheral surface of the pipeline. Hot water from a first fluid source is sprayed onto the pipe lining material via a hose to cure the thermosetting resin impregnated therein and thereby cure the pipe lining material, with the sprayed hot water being accumulated in a bottom part of the pipe lining material. The hot water accumulated in the bottom part of the pipe lining material is delivered to a second fluid source separate and independent from the first fluid source, cooled in the second fluid source to provide cooling water, and supplied to the hose. The cooling water is sprayed onto the cured pipe lining material via the hose to cool the cured pipe lining material.
    Type: Grant
    Filed: May 21, 2007
    Date of Patent: May 11, 2010
    Assignee: Shonan Gosei-Jushi Seisakusho K.K.
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Publication number: 20100101674
    Abstract: A linking tool links segments for a rehabilitating pipe for rehabilitating an existing pipeline. The segment is integrally formed at least from an internal surface plate that constitutes the inner circumferential surface of the rehabilitating pipe, and side plates that have an insertion hole formed thereon and are disposed on both sides of the internal surface plate so as to extend in the circumferential direction of the rehabilitating pipe. The linking tool includes a tubular linking pin that is separable into pin halves and can be inserted into the insertion hole in the side plate of a first segment with a part of the linking pin remaining outside the first segment. The linking tool further includes a separating pin that can be inserted into the linking pin to separate the linking pin into the pin halves and press them against the first segment for anchoring thereto.
    Type: Application
    Filed: October 19, 2009
    Publication date: April 29, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Patent number: 7686054
    Abstract: An apparatus for everting a pipe-lining material for rehabilitating an existing pipe. The apparatus has a storage container for storing a pipe-lining material in an un-everted state, an eversion nozzle for everting the pipe-lining material, and a mounting pipe for removable connection between the storage container and the eversion nozzle. The everting nozzle has a nozzle opening to which the un-everted pipe-lining material is attached and which confronts an opening of the pipeline to be rehabilitated during use of the apparatus. The mounting pipe has an exterior surface, an interior space, a side portion provided with at least one opening communicating the exterior surface with the interior space, and an upper portion with an open end through which the un-everted pipe-lining material is inserted for attachment to the nozzle opening of the eversion nozzle.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: March 30, 2010
    Assignee: Shonan Gosei-Jushi Seisakusho K.K.
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Ryoichi Goto
  • Publication number: 20100012214
    Abstract: A pipe lining material comprising an inner lining material and an outer lining material is used to rehabilitate an aged existing pipe. The inner lining material and the outer lining material are made of a tubular resin-absorbent material that is impregnated with a photo-curing resin and a thermosetting resin. The resin-absorbent material of the inner lining material has a higher density than that of the outer lining material. The photo-curing resin of the inner and outer lining materials is cured by light when the pipe lining material is irradiated with light, and the heat generated when the photo-curing resin is cured cures the thermosetting resin of the inner and outer lining materials. Since the resin-absorbent material of the inner lining material has a high density, voids are less readily formed. Even if voids are generated in the resin-absorbent material of the outer lining material, the voids will be covered by the inner lining material having fewer voids.
    Type: Application
    Filed: July 15, 2009
    Publication date: January 21, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Kazuaki Ogura
  • Publication number: 20100012213
    Abstract: A rehabilitating pipe segment of the invention is comprised of first and second segment halves that are linked together to provide a variable-width segment. The first segment half has an internal surface plate, a convex plate extending parallel to the internal surface plate, and a side plate extending perpendicular to the internal surface plate. The second segment half has an internal surface plate, an internal plate extending parallel to the internal surface plate and forming a concavity, and a side plate extending perpendicular to the internal surface plate. The convex plate and a braking rubber are fitted into the concavity so as to link the first and second segment halves together to provide the variable-width segment. When tension of a specified amount or greater acts on the variable-width segment, the first and second segment halves move relative to each other in the pipe length direction against the braking force of the braking rubber.
    Type: Application
    Filed: July 15, 2009
    Publication date: January 21, 2010
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Publication number: 20100008729
    Abstract: To line an inner circumferential surface of side walls of a manhole, a rehabilitating sheet made of a sheet material resistant to water and corrosion is provided in the form of a bag having a shape corresponding to the inner circumferential surface to be lined. The rehabilitating sheet is inserted into the manhole to be lined. Block and plate frames are coupled inside the bag of the rehabilitating sheet to support it so as to have the shape corresponding to the inner circumferential surface to be lined. A gap between the rehabilitating sheet and the inner circumferential surface of the side walls of the manhole is filled with a filler, which is then hardened to line the side walls of the manhole. Pairs of plate frames having different diameters are coupled to each other to provide ring plates having different diameters.
    Type: Application
    Filed: July 10, 2009
    Publication date: January 14, 2010
    Inventors: TAKAO KAMIYAMA, Koji Kaneta, Kenji Fujii, Katsuyori Miura
  • Publication number: 20090208291
    Abstract: A flexible tubular lining material impregnated with a thermosetting resin is folded and bound with a tape to provide a reduced width. Two steel belts are inserted into belt loops and are removably attached so as to sandwich the lining material. Another steel belt is fixedly attached to one end of the lining material. During pipeline lining work, first, the steel-belted lining material is inserted into a lateral pipe from the main pipe. The steel belts are then removed from the lining material so that the lining material may remain inside the pipeline. After the steel belts are extracted from the pipeline, the lining material is made to expand via application of pressure from the inside. While kept in contact with the inner peripheral surface of the pipeline, the lining material is heated in order to cure the thermosetting resin therein.
    Type: Application
    Filed: April 30, 2008
    Publication date: August 20, 2009
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Fuminori Tanaka
  • Publication number: 20090183794
    Abstract: A lateral pipe lining material having a tubular resin-absorbing material impregnated with a thermosetting resin is inserted through a main pipe into the lateral pipe. The lateral pipe lining material is provided with a pushing-up member to push up a collar formed at its end of the lateral pipe lining material. When the lateral pipe lining material is drawn into the lateral pipe to the extent that the collar reaches an opening of the lateral pipe, the pushing-up member is lifted to bring the collar into close contact with the lateral pipe opening periphery of the main pipe. The lateral pipe lining material is then expanded and a heating medium is applied thereto to cure the resin impregnated in the tubular resin-absorbing material. The lateral pipe lining material can be drawn smoothly into the lateral pipe even when it is bent, enabling the lateral pipe to be lined with a high quality.
    Type: Application
    Filed: January 22, 2009
    Publication date: July 23, 2009
    Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii