Patents by Inventor Koji Tsukuma

Koji Tsukuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120058883
    Abstract: Translucent zirconia sintered bodies have had a problem that incorporation of titania improves translucency but lowers mechanical strength. The invention provides: a zirconia sintered body containing titanium oxide, the sintered body containing 6-15 mol % yttria and 3-20 mol % titania and having an in-line transmission of 50% or higher when examined at a sample thickness of 1 mm and a measuring wavelength of 600 nm; and a zirconia sintered body having especially high translucency which is a high-quality transparent zirconia sintered body that contains 3-20 mol % titania and 6-15 mol % yttria and has an in-line transmission, as measured at a wavelength of 600 nm, of 73% or higher and a haze value of 2.0% or less and that is highly translucent and is undimmed (cloudless). The invention further relates to a production process in which a powder having the composition is molded and thereafter subjected to ordinary-pressure primary sintering and hot isostatic pressing (HIP) under specific conditions.
    Type: Application
    Filed: June 3, 2010
    Publication date: March 8, 2012
    Applicant: TOSOH CORPORATION
    Inventors: Isao Yamashita, Masayuki Kudou, Koji Tsukuma
  • Publication number: 20110189622
    Abstract: Because fracture toughness and translucency of translucent colored alumina sintered body of the past were low, the alumina sintered body was not suitable for uses such as dental materials, which require high toughness. The present invention relates to providing a translucent colored alumina sintered body that contains transition metal oxides, and with which the fracture toughness is 4.5 MPa·m0.5 or more and the maximum value of total forward transmittance (sample thickness 1 mm) to a wavelength of 300-800 nm is 60% or more. The present invention relates to obtaining a sintered body, at least 20% of which contains anisotropic grains with a long axis length of 10 ?m or greater and an aspect ratio of 1.
    Type: Application
    Filed: November 13, 2009
    Publication date: August 4, 2011
    Applicant: TOSOH CORPORATION
    Inventors: Isao Yamashita, Koji Tsukuma
  • Patent number: 7888279
    Abstract: In the conventional alumina sintered bodies, a sintered body having high flexural strength, high toughness and high translucency in combination is not obtained, and a translucent alumina sintered body suitable for a dental material requiring both strength and sensuousness was not obtained. A translucent alumina sintered body having fracture toughness of 4.5 MPa·m0.5 or more, flexural strength of 350 MPa or more, and all light transmittance (sample thickness: 1 mm) to a visible light having a wavelength of 600 nm, of 60% or more is provided. The sintered body wherein sintered crystal grains are slender plate-like and/or columnar shape having an average aspect ratio of 1.5 or more and an average long axis length of 15 ?m or less is preferred.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: February 15, 2011
    Assignee: Tosoh Corporation
    Inventors: Koji Tsukuma, Isao Yamashita, Hitoshi Nagayama
  • Publication number: 20100003630
    Abstract: The invention relates to the use of a sintered body obtained by subjecting a primary sintered body having a relative density of 95% or higher produced from a fine yttria-containing zirconia powder to HIP sintering at a temperature of 1,200-1,600° C. and a pressure of 50 MPa or higher. This sintered body is either a sintered body which has a total light transmittance, as measured at a thickness of 0.5 mm, of 43% or higher and a three-point bending strength of 1,700 MPa or higher or a zirconia sintered body which has a total light transmittance, as measured at a thickness of 1 mm, of 40% or higher and a three-point bending strength of 500 MPa or higher and which combines high strength and total light transmission.
    Type: Application
    Filed: July 19, 2007
    Publication date: January 7, 2010
    Applicant: TOSOH CORPORATION
    Inventors: Isao Yamashita, Koji Tsukuma, Toru Tsuyoshi
  • Patent number: 7538055
    Abstract: A primary sintered body having a density of 95 % or more obtained by sintering a zirconia powder comprising an yttria main component as a stabilizer under ordinary pressure is set in a vessel of a semi-sealed state and subjected to HIP treatment (secondary sintering) at a temperature of from 1,600 to 1,900° C. under a pressure of 50 MPa or higher, and according to need, heated treated in an oxidizing atmosphere, thereby producing a polycrystalline sintered body of zirconia having high transparency of an in-line transmission of 50% or higher.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: May 26, 2009
    Assignee: Tosoh Corporation
    Inventors: Koji Tsukuma, Isao Yamashita
  • Publication number: 20090111067
    Abstract: In the conventional alumina sintered bodies, a sintered body having high flexural strength, high toughness and high translucency in combination is not obtained, and a translucent alumina sintered body suitable for a dental material requiring both strength and sensuousness was not obtained. A translucent alumina sintered body having fracture toughness of 4.5 MPa·m0.5 or more, flexural strength of 350 MPa or more, and all light transmittance (sample thickness: 1 mm) to a visible light having a wavelength of 600 nm, of 60% or more is provided. The sintered body wherein sintered crystal grains are slender plate-like and/or columnar shape having an average aspect ratio of 1.5 or more and an average long axis length of 15 ?m or less is preferred.
    Type: Application
    Filed: October 28, 2008
    Publication date: April 30, 2009
    Applicant: TOSOH CORPORATION
    Inventors: Koji Tsukuma, Isao Yamashita, Hitoshi Nagayama
  • Publication number: 20090104578
    Abstract: A method for producing an orthodontic bracket is comprised of sintering a molded body of highly-pure alumina fine powder at a temperature of 1,200° C. to 1,300° C. to obtain a sintered body composed of crystals having a relative density of 96% to 99.5% and an average crystal grain size of at most 1 ?m, and thereafter subjecting the sintered body to an HIP treatment at a temperature of 1,200° C. to 1,350° C., under a pressure of at least 50 MPa. Such an orthodontic bracket has high strength and high translucency, can be processed into a complicated shape, similar to that of a metal bracket, and maintains excellent translucency.
    Type: Application
    Filed: December 19, 2008
    Publication date: April 23, 2009
    Applicant: TOSOH CORPORATION
    Inventors: Koji Tsukuma, Toru Tsuyoshi
  • Publication number: 20070259303
    Abstract: Provided is an orthodontic bracket with high strength and high translucency, which can be processed into a complicated shape, which can be made in a shape closer to that of a metal bracket, and which maintains excellent translucency. The orthodontic bracket is comprised of a translucent ceramic containing at least 99.5 wt % of alumina, and having an absorption/scattering coefficient of at most 2.8 mm?1 for visible light at a wavelength of 550 nm and a bending strength of, at least 700 MPa. This bracket is obtained, for example, by sintering a molded body of highly-pure alumina fine powder at a temperature of from 1,200 to 1,300° C. to obtain a sintered body composed of crystals having a relative density of from 96 to 99.5% and an average crystal grain size of at most 1 ?m, and thereafter subjecting the sintered body to an HIP treatment at a temperature of from 1,200 to 1,350° C. and under a pressure of at least 50 MPa.
    Type: Application
    Filed: August 26, 2005
    Publication date: November 8, 2007
    Applicant: Tosoh Corporation
    Inventors: Koji Tsukuma, Toru Tsuyoshi
  • Publication number: 20070197368
    Abstract: A primary sintered body having a density of 95% or more obtained by sintering a zirconia powder comprising an yttria main component as a stabilizer under ordinary pressure is set in a vessel of a semi-sealed state and subjected to HIP treatment (secondary sintering) at a temperature of from 1,600 to 1,900° C. under a pressure of 50 MPa or higher, and according to need, heated treated in an oxidizing atmosphere, thereby producing a polycrystalline sintered body of zirconia having high transparency of an in-line transmission of 50% or higher.
    Type: Application
    Filed: February 16, 2007
    Publication date: August 23, 2007
    Applicant: TOSOH CORPORATION
    Inventors: Koji Tsukuma, Isao Yamashita
  • Patent number: 7217406
    Abstract: Granular secondary particles of a lithium-manganese composite oxide suitable for use in non-aqueous electrolyte secondary batteries showing high-output characteristics which are granular secondary particles made up of aggregated crystalline primary particles of a lithium-manganese composite oxide and have many micrometer-size open voids therein with a defined average diameter and total volume of open voids. A process for producing the granular secondary particles which includes spray-drying a slurry of at least a manganese oxide, a lithium source, and an agent for open-void formation to thereby granulate the slurry and then calcining the granules.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: May 15, 2007
    Assignee: Tosoh Corporation
    Inventors: Koji Tsukuma, Minoru Kuniyoshi
  • Publication number: 20050123832
    Abstract: The invention provides granular secondary particles of a lithium-manganese composite oxide which are granular secondary particles made up of aggregated crystalline primary particles of a lithium-manganese composite oxide and have many micrometer-size open voids therein, the open voids having an average diameter in the range of from 0.5 to 3 ?m and the total volume of the open voids being in the range of from 3 to 20 vol. % on average based on the total volume of the granules. These particles are suitable for use as a constituent material for non-aqueous electrolyte secondary batteries showing high-output characteristics.
    Type: Application
    Filed: February 20, 2003
    Publication date: June 9, 2005
    Applicant: Tosoh Corporation
    Inventors: Koji Tsukuma, Minoru Kuniyoshi
  • Publication number: 20020078709
    Abstract: An opaque silica glass article comprising a transparent portion and an opaque portion, wherein the opaque portion has an apparent density of 1.70-2.15 g/cm3 and contains 5×104-5×106 bubbles per cm3, said bubbles having an average diameter of 10-100 &mgr;m; and the transparent portion has an apparent density of 2.19-2.21 g/cm3 and the amount of bubbles having a diameter of at least 100 &mgr;m in the transparent portion is not more than 1×103 per cm3.
    Type: Application
    Filed: August 31, 2001
    Publication date: June 27, 2002
    Applicant: TOSOH CORPORATION
    Inventors: Hiroya Nagata, Masayuki Kudo, Koji Tsukuma, Yoshikazu Kikuchi, Tomoyuki Akiyama
  • Patent number: 6405563
    Abstract: An opaque silica glass article comprising a transparent portion and an opaque portion, wherein the opaque portion has an apparent density of 1.70-2.15 g/cm3 and contains 5×104-5×106 bubbles per cm3, said bubbles having an average diameter of 10-100 &mgr;m; and the transparent portion has an apparent density of 2.19-2.21 g/cm3 and the amount of bubbles having a diameter of at least 100 &mgr;m in the transparent portion is not more than 1×103 per cm. The opaque silica glass article is made by a process wherein a mold is charged with a raw material for forming the opaque portion, which is a mixture comprising a silica powder with a small amount of a silicon nitride powder, and a raw material for forming the transparent portion so that the two raw materials are located in the positions corresponding to the opaque and the transparent portions, respectively, of the silica glass article to be produced; and the raw materials are heated in vacuo to be thereby vitrified.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: June 18, 2002
    Assignees: Tosoh Corporation, Tosoh Quartz Corporation
    Inventors: Hiroya Nagata, Masayuki Kudo, Koji Tsukuma, Yoshikazu Kikuchi, Tomoyuki Akiyama
  • Patent number: 6312775
    Abstract: An opaque silica glass article comprising a transparent portion and an opaque portion, wherein the opaque portion has an apparent density of 1.70-2.15 g/cm3 and contains 5×104−5×106 bubbles per cm3, said bubbles having an averaged diameter of 10-100 &mgr;m; and the transparent portion has an apparent density of 2.19-2.21 g/cm3 and the amount of bubbles having a diameter of at least 100 &mgr;m in the transparent portion is not more than 1×103 per cm3. The opaque silica glass article is made by a process wherein a mold is charged with a raw material for forming the opaque portion, which is a mixture comprising a silica powder with a small amount of a silicon nitride powder, and a raw material for forming the transparent portion so that the two raw materials are located in the positions corresponding to the opaque and the transparent portions, respectively, of the silica glass article to be produced; and the raw materials are heated in vacuo to be thereby vitrified.
    Type: Grant
    Filed: October 16, 1998
    Date of Patent: November 6, 2001
    Assignees: Tosoh Quartz Corporation, Nippon Silica Glass Co., Ltd.
    Inventors: Hiroya Nagata, Masayuki Kudo, Koji Tsukuma
  • Patent number: 6133178
    Abstract: A high-purity transparent silica glass containing Fe, Na and K impurities each in an amount of 0.01-0.3 ppm, and an OH group in an amount of 0-3 ppm; among the Fe impurities, the content of metallic Fe having a valency of +0 being not larger than 0.1 ppm. This transparent silica glass exhibits, even when it is maintained at 900-1,400.degree. C. for at least 20 hours, an extinction coefficient of not larger than 0.009 at a wavelength of 400 nm, and does not become colored as visually examined. The silica glass is made by a process wherein powdery silica filled in a mold cavity is melted at 1,700.degree. C. or higher, characterized in that the melting is conducted in a graphite mold having a porous high-purity graphite layer provided on the mold inner surface so that the filled silica is not contacted with the mold; said porous layer having a bulk density of 0.1-1.5 g/cm.sup.3, and the content of each of Fe, Na and K impurities in the porous layer being not larger than 1 ppm.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: October 17, 2000
    Assignees: Tosoh Corporation, Nippon Silica Glass Co., Ltd.
    Inventors: Nobusuke Yamada, Shinkichi Hashimoto, Koji Tsukuma, Tomoyuki Akiyama, Yoshikazu Kikuchi, Hideaki Segawa
  • Patent number: 5972488
    Abstract: Opaque quartz glass is provided which contains gas bubbles uniformly dispersed therein and is excellent in high-temperature viscosity and heat-insulating property. The opaque quartz glass has a defined apparent density, contains bubbles having a defined average bubble diameter in a defined amount, has a defined total bubble sectional area, generally exhibits a defined linear transmittance at a thickness of 1 mm or larger to projected light of a defined wavelength and contains nitrogen in a defined concentration. The opaque quartz glass is produced by a process comprising packing into a mold a powdery source material of powdery silica having a defined average particle diameter and powdery silicon nitride dispersed therein in a defined amount, heating the powdery source material to one of two first defined temperature ranges (both under vacuum) and further heating the source material up to a second temperature higher than the melting point and not higher than 1900.degree. C.
    Type: Grant
    Filed: July 3, 1997
    Date of Patent: October 26, 1999
    Assignee: Tosoh Corporation
    Inventors: Hiroya Nagata, Koji Tsukuma, Masayuki Kudo
  • Patent number: 5665133
    Abstract: Pure transparent quartz glass is provided by molding powdery amorphous silica into an article, converting the molded powdery amorphous silica into crystalline silica of high-temperature type cristobalite structure, and then fusing the crystalline silica, the quartz glass containing impurities respectively at a content of not higher than 1 ppm, and an OH group at a content of not higher than 20 ppm, and having a viscosity of 10.sup.12.0 poise or more at 1200.degree. C. The quartz glass is transparent and has high purity, and is excellent in high temperature viscosity characteristics. The quartz glass can be produced at a low cost.
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: September 9, 1997
    Assignees: Tosoh Corporation, Nippon Silica Glass Co., Ltd.
    Inventors: Koichi Orii, Yukinobu Hara, Tomoyuki Akiyama, Koji Tsukuma, Yoshikazu Kikuchi
  • Patent number: 5585173
    Abstract: The high-purity, opaque quartz glass containing 3.times.10.sup.6 -9.times.10.sup.6 of closed cells having an average size of 20-40 .mu.m per 1 cm.sup.3, a ratio of closed cells having sizes of 100 .mu.m or more to the whole of cells being 1% or less, thereby showing 5% or less of linear transmittance for near infrared rays (.lambda.=900 nm) at a thickness of 1 mm is produced by compacting amorphous silica powder having an average particle size of 0.5-10 .mu.m, in which each of impurities selected from Li, Na, K, Fe, Ti and Al is 1 ppm or less, if any, and sintering the resultant green body at 1730.degree.-1850.degree. C.
    Type: Grant
    Filed: October 7, 1994
    Date of Patent: December 17, 1996
    Assignees: Tosoh Corporation, Nippon Silica Glass Co., Ltd.
    Inventors: Kenji Kamo, Kouichi Ono, Koji Tsukuma, Hiroya Nagata, Emiko Abe, Yoshikazu Kikuchi, Yushiharu Funakoshi
  • Patent number: 5229336
    Abstract: The high-purity, heat-resistant oxynitride glass can be produced by subjecting a fine silica powder block to a nitriding treatment by heating it while keeping it in contact with an ammonia-containing gas in a reducing environment, which is achieved by at least one of the following means: (a) embedding the fine silica powder block in carbon powder, (b) placing the fine silica powder block in a carbon pipe or container, and (c) introducing a reducing gas, and simultaneously or subsequently sintering it.
    Type: Grant
    Filed: September 27, 1991
    Date of Patent: July 20, 1993
    Assignee: Tosoh Corporation
    Inventors: Tomoyuki Akiyama, Koji Tsukuma
  • Patent number: 5028967
    Abstract: An achromatic lens for ultraviolet rays constituted by (A) high-purity silica glass having a purity of 99.9% or more, or fluorine-containing, high-purity silica glass having a purity of 99.9% or more; and (B) silica glass containing germanium dioxide or silica glass containing germanium dioxide and boron oxide.
    Type: Grant
    Filed: March 16, 1990
    Date of Patent: July 2, 1991
    Assignee: Tosoh Corporation
    Inventors: Nobusuke Yamada, Koji Tsukuma, Tetsuo Fujii, Hideaki Segawa, Shinichi Kondo, Keishi Honta