Patents by Inventor Koki Tanaka

Koki Tanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8592049
    Abstract: Hot dip galvanized steel sheet excellent in shapeability and plateability comprised of high strength steel sheet according to the present invention can be provided containing, by mass % about, C: 0.05 to 0.25%, Si: 0.3 to 2.5%, Mn: 1.5 to 2.8%, P: 0.03% or less, S: 0.02% or less, Al: 0.005 to 0.5%, N: 0.0060% or less and the balance of Fe and unavoidable impurities. The exemplary steel sheet can have thereon a galvanized layer containing, e.g., about Al: 0.05 to 10 mass % and Fe: 0.05 to 3 mass % and the balance of Zn and unavoidable impurities. Such exemplary hot dip galvanized steel sheet can have oxides containing Si in an average content of about 0.6 to 10 mass % at the crystal grain boundaries and in the crystal grains at the sheet steel side 5 ?m or less from the interface between the high strength steel sheet and the plating layer and by the presence of Fe—Zn alloy with an average grain size of about 0.5 to 3 ?m at the plating side.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: November 26, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kazuhiko Honda, Tetsuo Nishiyama, Yoshihiro Suemune, Takeo Itoh, Koki Tanaka, Yoichi Ikematsu
  • Patent number: 8491734
    Abstract: A process of production for producing a high strength galvannealed steel sheet by a hot-dip galvanized steel sheet production equipment using an all radiant tube type annealing furnace and a production equipment for the same are provided, comprising continuously hot-dip galvanizing a high strength steel sheet having a content of Si of 0.4 to 2.0 wt % during which making the atmosphere of the reducing zone an atmosphere containing H2 to 1 to 60 wt % and comprised of the balance of N2, H2O, O2, CO2, CO, and unavoidable impurities, controlling the log (PCO2/PH2) of the carbon dioxide partial pressure and hydrogen partial pressure in the atmosphere to log (PCO2/PH2)??0.5 and the log (PH2O/PH2) of the water partial pressure and hydrogen partial pressure to log (PH2O/PH2)??0.5, and controlling the log (PT/PH2) of the total partial pressure PT of the carbon dioxide partial pressure PCO2 and water partial pressure PH2O and the hydrogen partial pressure to ?3?log (PT/PH2)??0.5.
    Type: Grant
    Filed: August 19, 2004
    Date of Patent: July 23, 2013
    Assignees: Nippon Steel & Sumitomo Metal Corporation, Usinor
    Inventors: Kazuhiko Honda, Koki Tanaka
  • Patent number: 8361676
    Abstract: The present invention provides a method of production of a separator for a solid polymer type fuel cell characterized by shaping a substrate comprised of stainless steel, titanium, or a titanium alloy and then spraying the substrate surface with superhard core particles comprised of conductive compound particles of an average particle size of 0.01 to 20 ?m mixed with a coating material and coated on their surfaces under conditions of a spray pressure of 0.4 MPa or less and a spray amount per cm2 of the substrate of 10 to 100 g in blast treatment. The ratio of the conductive compound to the mass of the core particles is 0.5 to 15 mass %.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: January 29, 2013
    Assignee: Nippon Steel Corporation
    Inventors: Koki Tanaka, Youichi Ikematsu, Hiroshi Kihira, Michio Kaneko, Wataru Hisada, Tamotsu Itoh
  • Patent number: 8304141
    Abstract: The present invention releases a method of producing a metal separator for a solid polymer fuel cell by stainless steel, titanium, or titanium alloy during which securing lower cost and mass producibility by using a material having a high workability to form a complicated shape by a high productivity, then using an inexpensive blast process to drive a conductive substance into the surface of the metal separator member, that is, provides a stainless steel, titanium, or titanium alloy solid polymer fuel cell separator comprised of stainless steel, titanium, or titanium alloy in the surface of which a low ion release conductive substance is buried, having an arithmetic mean roughness (Ra) of the separator surface of 0.5 to 5.0 ?m, having a 10-point mean roughness (Rz) of 3 to 20 ?m, having an average spacing of surface relief shapes (Sm) of 300 ?m or less, having values of a warp rate and twist rate of a separator of 0.
    Type: Grant
    Filed: August 20, 2010
    Date of Patent: November 6, 2012
    Assignee: Sintokogio Ltd.
    Inventors: Hiroshi Kihira, Michio Kaneko, Mitsuharu Yamagata, Koki Tanaka, Yoichi Ikematsu, Yoichi Matsuzaki, Kazuto Kawakami, Wataru Hisada, Suguru Suzuki
  • Publication number: 20120171468
    Abstract: The present invention provides titanium material for a separator for solid polymer fuel cell use comprised of titanium which has a surface layer part where conductive compound particles are affixed, which is excellent in contact resistance between the separator surface and carbon paper and in durability, and which is low in cost and superior in recyclability and a method of production of the same. This titanium material for separator use has on the surface of the titanium base material a film comprised of the titanium compound particles made of titanium carbide, titanium nitride, or titanium carbonitride and titanium oxide. The film has a thickness of 0.1 to 1 ?m, the coverage rate is an area percentage of 20% or more, and the contents of carbon and nitrogen in the film total 5 to 40 at %. The titanium material for a separator is produced by annealing or shot blasting and pickling.
    Type: Application
    Filed: July 28, 2010
    Publication date: July 5, 2012
    Inventors: Koki Tanaka, Kazuhiro Takahashi, Hiroshi Kihira, Kiyonori Tokuno
  • Patent number: 8182961
    Abstract: The present invention provides a separator for a solid polymer type fuel cell superior in low contact resistance of the fuel cell separator surface with carbon paper and flatness and a method of production of the same, that is, a separator for a solid polymer type fuel cell comprising a substrate of stainless steel or titanium or a titanium alloy having a surface layer part on which conductive compound particles are fixed, wherein said conductive compound particles are comprised of one or more types of metal borides, metal carbides, and metal nitrides with an average particle size of 0.
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: May 22, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Koki Tanaka, Youichi Ikematsu, Hiroshi Kihira, Michio Kaneko, Wataru Hisada, Tamotsu Itoh
  • Publication number: 20120064232
    Abstract: The present invention provides a method of treatment for imparting conductivity to a surface of a separator-use base member resulting in little distortion and superior conductive performance for a separator-use base member of a solid polymer type fuel cell made of any of a sheet of stainless steel, titanium, or titanium alloy, comprising a step of spray coating and drying on the surface of the separator-use base member a suspension prepared by mixing conductive compound particles 3 of an average particle size of 1 to 10 ?m with ethanol or water so as to form a conductive compound particle-coated layer 2, a step of blasting the conductive compound particle-coated layer 2 with blast particles 4 having an average particle size of 50 to 200 ?m so as to drive the conductive compound particles 3 in the inside direction of the separator-use base member 3 and anchor them there, and a step of cleaning off conductive compound particles 3 not anchored to the surface of the separator-use base member 1 at that step and im
    Type: Application
    Filed: September 10, 2010
    Publication date: March 15, 2012
    Inventors: Keisuke Yamazaki, Wataru Hisada, Hiroshi Kihira, Koki Tanaka
  • Patent number: 8123250
    Abstract: An airbag apparatus includes an airbag that includes a bag body provided with an insert hole for receiving an inflator and a sealing cloth arranged to cover a peripheral area of the insert hole. The sealing cloth includes on the location corresponding to the insert hole a through hole for receiving the inflator. The sealing cloth further includes around the through hole a slit that encircles the through hole generally wholly in a circumferential direction and enables relative slip movement between a peripheral area of the through hole on the sealing cloth and the peripheral area of the insert hole on the bag body in generally radial directions about the through hole.
    Type: Grant
    Filed: October 6, 2009
    Date of Patent: February 28, 2012
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Koki Tanaka, Masanori Oyabu, Kazuhiro Nakayama, Tetsuya Ogata, Hirokazu Matsuura
  • Publication number: 20120034372
    Abstract: The present invention provides a method of production of a separator for a solid polymer type fuel cell characterized by shaping a substrate comprised of stainless steel, titanium, or a titanium alloy and then spraying the substrate surface with superhard core particles comprised of conductive compound particles of an average particle size of 0.01 to 20 ?m mixed with a coating material and coated on their surfaces under conditions of a spray pressure of 0.4 MPa or less and a spray amount per cm2 of the substrate of 10 to 100 g in blast treatment. The ratio of the conductive compound to the mass of the core particles is 0.5 to 15 mass %.
    Type: Application
    Filed: September 7, 2011
    Publication date: February 9, 2012
    Inventors: Koki Tanaka, Youichi Ikematsu, Hiroshi Kihira, Michio Kaneko, Wataru Hisada, Tamotsu Itoh
  • Publication number: 20120025498
    Abstract: An airbag apparatus mountable in front of a seat of a vehicle and including an airbag is disclosed. The airbag is deployable between a member of a vehicle body structure and knees of a vehicle occupant. The airbag includes a bag body formed by connecting peripheral edges of a vehicle body side wall and an occupant side wall, an outer connecting element that is located on an outer face of the vehicle body side wall and connected to the vehicle body side wall by two joints arranged away from each other in an up and down direction at deployment for reducing a length in an up and down direction of the vehicle body side wall, and a plurality of thin regions that are arranged between the two joints of the outer connecting element to the vehicle body side wall on the bag body. The thin regions are arranged generally along a left and right direction in a mutually separate fashion and help bend the airbag at deployment.
    Type: Application
    Filed: July 21, 2011
    Publication date: February 2, 2012
    Applicant: TOYODA GOSEI CO., LTD.
    Inventor: Koki TANAKA
  • Publication number: 20120013430
    Abstract: A slab having a predetermined composition is heated to 1280° C. or more. The slab is hot-rolled to obtain a hot-rolled steel sheet. The hot-rolled steel sheet is annealed to obtain an annealed steel sheet. The annealed steel sheet is cold-rolled to obtain a cold-rolled steel sheet. The cold-rolled steel sheet is decarburization annealed to obtain a decarburization annealed steel sheet. The decarburization annealed steel sheet is coiled in a coil state. The coil-state decarburization annealed steel sheet is finish-annealed. The cold-rolled steel sheet is heated to a temperature of 800° C. or more at a rate of 30° C./sec or more and 100° C./sec or less during increasing temperature of the cold-rolled steel sheet in the decarburization annealing or before the decarburization annealing. The decarburization annealed steel sheet is heated at a rate of 20° C./h or less within a temperature range of 750° C. or more and 1150° C.
    Type: Application
    Filed: March 19, 2010
    Publication date: January 19, 2012
    Inventors: Nobusato Morishige, Kenichi Murakami, Hotaka Honma, Yuji Kubo, Kazumi Mizukami, Koki Tanaka, Seiki Takebayashi
  • Publication number: 20110177430
    Abstract: A titanium material for a solid polymer fuel cell separator having a low contact resistance and a method of production of the same, the titanium material having at its surface a surface layer structure in which particles of a Ti compound containing either C or N are dispersed, the particles of Ti compound being covered by titanium oxide and/or metal Ti, characterized in that, when analyzed from the surface by XPS, a Ti2p spectrum of TiO2 is detected, further, at a Ti2p spectral energy range of TiO and/or a Ti2p spectral energy range of metal Ti, a Ti maximum detection peak height is at least 3 times the standard deviations of the background at the respective spectral energy ranges, and at a C1s spectral energy range and N1s spectral energy range, a maximum detection peak height is less than 3 times the standard deviations of the background at the respective spectral energy ranges of C1s and N1s, are provided.
    Type: Application
    Filed: July 30, 2009
    Publication date: July 21, 2011
    Inventors: Kazuhiro Takahashi, Kiyonori Tokuno, Hiroshi Kihira, Koki Tanaka, Michio Kaneko
  • Patent number: 7942982
    Abstract: Grain-oriented electrical steel sheet excellent in coating adhesion is provided. The steel sheet contains Si: 2 to 7% mass % and has a primary coating composed mainly of forsterite on its surface. A compound (A) containing one or more elements selected from among Ca, Sr and Ba, at least one rare earth metal, and sulfur is incorporated in the primary coating so as to reside in the interface layer between the primary coating and the steel sheet. As a result, occurrence of primary coating exfoliation at regions that are strongly worked during manufacture of a wound core transformer or the like is prevented.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: May 17, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Yuji Kubo, Eiichi Nanba, Satoshi Arai, Hotaka Honma, Kazumi Mizukami, Koki Tanaka
  • Publication number: 20110032537
    Abstract: The present invention releases a method of producing a metal separator for a solid polymer fuel cell by stainless steel, titanium, or titanium alloy during which securing lower cost and mass producibility by using a material having a high workability to form a complicated shape by a high productivity, then using an inexpensive blast process to drive a conductive substance into the surface of the metal separator member, that is, provides a stainless steel, titanium, or titanium alloy solid polymer fuel cell separator comprised of stainless steel, titanium, or titanium alloy in the surface of which a low ion release conductive substance is buried, having an arithmetic mean roughness (Ra) of the separator surface of 0.5 to 5.0 ?m, having a 10-point mean roughness (Rz) of 3 to 20 ?m, having an average spacing of surface relief shapes (Sm) of 300 ?m or less, having values of a warp rate and twist rate of a separator of 0.
    Type: Application
    Filed: August 20, 2010
    Publication date: February 10, 2011
    Applicants: NIPPON STEEL CORPORATION, SINTOBRATOR, LTD.
    Inventors: Hiroshi Kihira, Michio Kaneko, Mitsuharu Yamagata, Koki Tanaka, Yoichi Ikematsu, Yoichi Matsuzaki, Kazuto Kawakami, Wataru Hisada, Suguru Suzuki
  • Publication number: 20100304183
    Abstract: Hot dip galvanized steel sheet excellent in shapeability and plateability comprised of high strength steel sheet according to the present invention can be provided containing, by mass % about, C: 0.05 to 0.25%, Si: 0.3 to 2.5%, Mn: 1.5 to 2.8%, P: 0.03% or less, S: 0.02% or less, Al: 0.005 to 0.5%, N: 0.0060% or less and the balance of Fe and unavoidable impurities. The exemplary steel sheet can have thereon a galvanized layer containing, e.g., about Al: 0.05 to 10 mass % and Fe: 0.05 to 3 mass % and the balance of Zn and unavoidable impurities. Such exemplary hot dip galvanized steel sheet can have oxides containing Si in an average content of about 0.6 to 10 mass % at the crystal grain boundaries and in the crystal grains at the sheet steel side 5 ?m or less from the interface between the high strength steel sheet and the plating layer and by the presence of Fe—Zn alloy with an average grain size of about 0.5 to 3 ?m at the plating side.
    Type: Application
    Filed: July 31, 2006
    Publication date: December 2, 2010
    Applicant: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Tetsuo Nishiyama, Yoshihiro Suemune, Takeo Itoh, Koki Tanaka, Yoichi Ikematsu
  • Patent number: 7807281
    Abstract: The present invention releases a method of producing a metal separator for a solid polymer fuel cell by stainless steel, titanium, or titanium alloy during which securing lower cost and mass producibility by using a material having a high workability to form a complicated shape by a high productivity, then using an inexpensive blast process to drive a conductive substance into the surface of the metal separator member, that is, provides a stainless steel, titanium, or titanium alloy solid polymer fuel cell separator comprised of stainless steel, titanium, or titanium alloy in the surface of which a low ion release conductive substance is buried, having an arithmetic mean roughness (Ra) of the separator surface of 0.5 to 5.0 ?m, having a 10-point mean roughness (Rz) of 3 to 20 ?m, having an average spacing of surface relief shapes (Sm) of 300 ?m or less, having values of a warp rate and twist rate of a separator of 0.
    Type: Grant
    Filed: June 22, 2006
    Date of Patent: October 5, 2010
    Assignees: Nippon Steel Corporation, Sintokogio Ltd.
    Inventors: Hiroshi Kihira, Michio Kaneko, Mitsuharu Yamagata, Koki Tanaka, Yoichi Ikematsu, Yoichi Matsuzaki, Kazuto Kawakami, Wataru Hisada, Suguru Suzuki
  • Publication number: 20100096841
    Abstract: An airbag apparatus includes an airbag that includes a bag body provided with an insert hole for receiving an inflator and a sealing cloth arranged to cover a peripheral area of the insert hole. The sealing cloth includes on the location corresponding to the insert hole a through hole for receiving the inflator.
    Type: Application
    Filed: October 6, 2009
    Publication date: April 22, 2010
    Applicant: TOYODA GOSEI CO., LTD.
    Inventors: Koki Tanaka, Masanori Oyabu, Kazuhiro Nakayama, Tetsuya Ogata, Hirokazu Matsuura
  • Patent number: 7695826
    Abstract: The present invention provides an alloyed molten zinc plated steel sheet having an area of the Fe and Zn alloy phase in the unformed parts in the plating layer of less than 10% of the area of the steel sheet as a whole and superior in strength and shapeability and a method of producing this alloyed molten zinc plating steel sheet by a continuous zinc plating production system which enables production at a low cost without modification of the system or addition of steps, said alloyed molten zinc plated steel sheet characterized by comprising a steel sheet including C: 0.05 to 0.40%, Si: 0.2 to 3.0%, and Mn: 0.1 to 2.5%, the balance comprised of Fe and unavoidable impurities, having on its surface a Zn alloy plating layer comprised of Fe in a concentration of 7 to 15 wt %, Al in a concentration of 0.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: April 13, 2010
    Assignees: Nippon Steel Corporation, USINOR
    Inventors: Koki Tanaka, Yoichi Ikematsu, Shunichi Hayashi, Hideaki Sawada, Akira Takahashi, Kazuhiko Honda, Masayoshi Suehiro, Yoshihisa Takada
  • Patent number: 7687152
    Abstract: A molten zinc plated steel sheet superior in plating bondability and provided with both strength and shapeability is provided and a method of producing this molten zinc plating steel sheet by a continuous zinc plating production system which enables production at a low cost without modification of the system or addition of steps is provided, said molten zinc plated steel sheet characterized by comprising, by wt %, a steel sheet including C: 0.05 to 0.40%, Si: 0.2 to 3.0%, and Mn: 0.1 to 2.5%, the balance comprised of Fe and unavoidable impurities, having on its surface a Zn plating layer containing Al: 0.01 to 1% and the balance of Zn and unavoidable impurities and containing inside the steel sheet within 2 ?m from the interface of said plating layer and steel sheet oxide particles of at least one type of oxide selected from an Al oxide, Si oxide, Mn oxide, or complex oxide comprised of at least two of Al, Si, and Mn.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: March 30, 2010
    Assignees: Nippon Steel Corporation, USINOR
    Inventors: Yoichi Ikematsu, Koki Tanaka, Shunichi Hayashi, Hideaki Sawada, Akira Takahashi, Kazuhiko Honda, Masayoshi Suehiro, Yoshihisa Takada
  • Patent number: 7682706
    Abstract: The present invention provides a precoated metal sheet excellent in the coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a precoated metal sheet comprising a metal or plated metal sheet having stacked on the surface thereof at least a coat layer and an organic resin layer, the metal or plated metal sheet mainly comprising zinc and aluminum and the coat layer mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: March 23, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Hiromasa Shoji, Koki Tanaka, Hiromasa Nomura, Yuji Kubo, Takeshi Hamada