Abstract: A nuclear waste cask with impact protection includes impact limiters comprising deformable energy-absorbing perforated sleeves. An impact amelioration system for nuclear fuel storage components includes impact limiter assemblies at the bottom cask to canister interface including impact limiter plugs frictionally engaging corresponding plug holes formed in the cask closure plate. A nuclear waste fuel storage system includes an unventilated cask including a heavy free-floating radiation shielding lid loosely coupled the top end of the cask in a movable manner via the anchor bosses which provides cask over pressurization protection. A nuclear waste cask includes an axially elongated rectangular cuboid cask body having a cavity for holding nuclear waste materials and cask locking mechanism including first locking protrusions on the lid which are selectively interlockable with mating second locking protrusions on the cask body to lock the lid to the cask body.

Abstract: A nuclear fuel storage system includes an outer canister and fuel basket positioned therein. The basket is formed by orthogonally arranged and interlocked slotted plates which collectively define exterior side surfaces of the basket and a grid array of open cells each configured to hold a fuel assembly. At least some slotted plates comprise cantilevered plate extensions protruding laterally beyond the side surfaces of the basket to define various shaped peripheral gaps between the basket and canister. The plate extensions are configured to engage the shell of the canister. Vertically elongated reinforcement members are inserted in the peripheral gaps and fixedly coupled to the basket. Reinforcement members may comprise elongated reinforcement plates and/or tubular shimming members which may be fixedly coupled to the slotted plate extensions. The reinforcement members structurally strengthen the fuel basket. The plate extensions further act as fins to enhance heat dissipation from the basket.

Abstract: A fuel rack for storing nuclear fuel in a fuel pool in one embodiment comprises a baseplate configured for placement in a fuel pool, and a cellular body coupled to the baseplate. The body comprises tightly-packed upwardly open cells which each hold a nuclear fuel assembly. In one embodiment, each cell may have a hexagonal cross-sectional configuration. The cells are each formed by angled cell walls and corners formed between adjoining cell walls. Adjacent cells are arranged to meet in corner-to-corner alignment. This produces triangular-shaped flux traps interspersed between the cells for reactivity control. In some embodiments, at least one peripheral side of the fuel rack has an undulating configuration defining a series of alternating peaks and valleys which nests with a complementary configured peripheral side of an adjacent fuel rack. This provides higher packing density of fuel racks and fuel assemblies in the fuel pool.

Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being formed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.

Abstract: A dry storage systems for radioactive nuclear waste materials may include a double-walled canister system. The canister system may include a canister having a tubular inner shell defining an internal cavity for storing nuclear waste material, a first lid sealably welded to a first end of the inner shell, a primary base plate defining a peripheral edge portion and having an annular closure flange, and an annular full thickness butt weld formed at an abutment joint between the annular closure flange and a second end of the inner shell. The inner shell, first lid, and first end closure may collectively define a sealed primary pressure retention barrier. A tubular outer shell may adjoin the inner shell. The outer shell may be welded to the canister to form a hermetically sealed secondary pressure retention barrier.

Abstract: A containment enclosure for shielding an outer cask containing an inner canister loaded with nuclear waste such as spent fuel rods. The enclosure includes a lower base portion at least partially embedded in a concrete pad and an upper radiation shielding portion defined by a shield jacket coupled to and supported by the lower base portion at a circumferential joint. Cavities of the base and shielding portions collectively define a contiguous containment space for the cask. A portion of the cask resides in each of the base and shielding portions which completely enclose and shield the cask to minimize radiation dosage of personnel in the environment surrounding the cask. The cask is cooled by a natural convectively-driven ambient cooling air ventilation system including air inlets at the circumferential joint of the enclosure. The concrete pad may be part of a spent nuclear fuel storage installation comprising plural cask containment enclosures.

Abstract: A nuclear waste cask with impact protection includes impact limiters comprising deformable energy-absorbing perforated sleeves. An impact amelioration system for nuclear fuel storage components includes impact limiter assemblies at the bottom cask to canister interface including impact limiter plugs frictionally engaging corresponding plug holes formed in the cask closure plate. A nuclear waste fuel storage system includes an unventilated cask including a heavy free-floating radiation shielding lid loosely coupled the top end of the cask in a movable manner via the anchor bosses which provides cask overpressurization protection. A nuclear waste cask includes an axially elongated rectangular cuboid cask body having a cavity for holding nuclear waste materials and cask locking mechanism including first locking protrusions on the lid which are selectively interlockable with mating second locking protrusions on the cask body to lock the lid to the cask body.

Abstract: A method of retrofitting a spent nuclear fuel system with a neutron absorbing apparatus. The method includes inserting a neutron absorbing apparatus into a first cell of an array of cells each configured to hold a spent nuclear fuel assembly. The neutron absorbing apparatus includes a first wall and a second wall supported by a corner spine to form a chevron shape and a first locking tab protruding outwardly from the first wall towards a first cell wall of the first cell. The method includes cutting a half-sheared second locking tab in the first cell wall of the first cell adjacent to and above the first locking tab of the neutron absorbing apparatus. Finally, the second locking tab is positioned to locking engage the first locking tab to retain the neutron absorbing apparatus in the first cell during removal of one of the fuel assemblies from the first cell.

Abstract: A vertical bundle air-cooled heat exchanger, a finned tube assembly for an air cooled condenser and method for forming the same, and a system for removing thermal energy generated by radioactive materials. In one aspect, an air cooled condenser sized for industrial and commercial application includes an inlet steam distribution header for conveying steam, a condensate outlet header for conveying condensate, an array of tube bundles each having a plurality of finned tube assemblies having a bare steel tube with an exposed outer surface and a set of aluminum fins brazed directly onto the tube by a brazing filler metal. The steel tubes may be spaced apart by the aluminum fins and have an inlet end fluidly coupled to the inlet steam distribution header and an outlet end fluidly coupled to the outlet header. A forced draft fan may be arranged to blow air through the tube bundles.

Abstract: An air-cooled condenser system for steam condensing applications in a power plant Rankine cycle includes an air cooled condenser having a plurality of interconnected modular cooling cells. Each cell comprises a frame-supported fan, inlet steam headers, outlet condensate headers, and tube bundle assemblies having extending between the headers. The tube bundle assemblies may be arranged in a V-shaped tube structure. A plurality of deflection limiter beams are arranged coplanar with the tube bundles. Top ends of each deflection limiter beam are slideably inserted in an associated floating end cap affixed to an upper tubesheet which moves vertically relative to the beams via thermal expansion/contraction concomitantly with the tubes. The deflection limiter beams provides guided restraint system for expansion/contraction of the tube bundles which prevents out of plane tube bowing.

Abstract: Described herein are methods of forming a neutron shielding material. Such material may comprise a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.

Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being formed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.

Abstract: A nuclear fuel decay heat utilization system usable for space heating in one embodiment comprises a nuclear generation plant building housing a spent fuel pool containing submerged fuel assemblies which emit decay heat that heats the pool. Plural fluidly isolated but thermally coupled heat removal systems comprising pumped flow loops operate in tandem to absorb thermal energy from the heated pool water, and transfer the thermal energy through the systems in a cascading manner form one to the next to a final external heat sink outside the plant building from which the heat is rejected to the ambient environment. A programmable controller operably regulates the intake and flowrate of water from the heat sink into the heat removal systems and monitors ambient air temperature inside to building. The flowrate is regulated to maintain a preprogrammed building setpoint air temperature by increasing fuel pool water temperature to a maximum permissible limit.

Abstract: A radioactive nuclear waste storage system includes a cask comprising a hermetically sealed internal cavity configured for holding the waste such as spent nuclear fuel submerged in an inventory of water. One or more pressure surge capacitors disposed inside the cask include a vacuum cavity evacuated to sub-atmospheric conditions prior to storage of fuel in the cask. At least one rupture disk seals a vacuum chamber inside each capacitor. Each rupture disk is designed and constructed to burst at a predetermined burst pressure level occurring inside the cask external to the capacitor. This allows excess cask pressure occurring during a high pressure excursion resulting from abnormal operating conditions to bleed into capacitor, thereby returning the pressure inside the cask to acceptable levels. In one embodiment, the capacitors are located in peripheral regions of the cask cavity adjacent to the circumferential wall of the cask body.

Abstract: An underground ventilated system for storing nuclear waste materials. The system includes a storage module having an outer shell defining an internal cavity and an inner shell. A majority of the height of the outer shell may be disposed below grade. The outer shell may include a hermetically sealed bottom. First and second canisters are positioned in lower and upper portions within the cavity respectively in vertically stacked relationship. A centering and spacing ring assembly is interspersed between the first and second canisters to transfer the weight of the upper second canister to the lower first canister. The assembly may include centering lugs which laterally restrain the first and second canisters in case of a seismic event. A natural convection driven ventilated air system cools the canisters to remove residual decay heat to the atmosphere. In one non-limiting embodiment, the shells are made of steel.

Abstract: Described herein are compositions for use in the brazing of metal substrates. Methods of making and using these compositions are also described herein.

Abstract: A thermal energy storage system includes one or more containment vessel comprising an internal cavity containing a bed of phase change material (PCM) operable to store thermal energy, an array of heaters embedded in the molten phase change material, and a tube bundle. The heaters are electrically coupled to an electric power source and operable to heat and melt the PCM to a molten state. The tube bundle comprises heat exchanger tubes embedded in the molten PCM and configured to convey a working fluid (e.g., water or other) through a tube-side of the tubes. The tubes may be arranged in plural individual tube cartridge each insertable and removable from the vessel. In operation, the working fluid is heated by absorbing stored thermal energy from the molten phase change material. The PCM may be heated by power extracted from the power grid during off-peak demand periods.

Abstract: A natural passively cooled ventilated cask includes a cavity which holds a canister containing heat and radiation emitting spent nuclear fuel assemblies or other high level wastes. Ambient ventilation or cooling air is drawn inwards beneath the cask and vertically upwards into a lower portion of the cavity through air inlet ducts formed integrally with a bottom canister support structure coupled to the cask. The air heated by the canister flows upwards in the cavity and returns to atmosphere through air outlet ducts in the cask lid. Air circulation is driven via natural convective thermo-siphon flow. Structural standoff members elevate the bottom of the cask above a concrete base pad forming an air inlet plenum beneath the canister support structure. The lateral sidewall surface of the cask has no penetrations for the air inlets, which eliminates any streaming path for radiation emanating from the spent nuclear fuel.

Abstract: A containment enclosure for shielding an outer cask containing an inner canister loaded with nuclear waste such as spent fuel rods. The enclosure includes a lower base portion at least partially embedded in a concrete pad and an upper radiation shielding portion defined by a shield jacket coupled to and supported by the lower base portion at a circumferential joint. Cavities of the base and shielding portions collectively define a contiguous containment space for the cask. A portion of the cask resides in each of the base and shielding portions which completely enclose and shield the cask to minimize radiation dosage of personnel in the environment surrounding the cask. The cask is cooled by a natural convectively-driven ambient cooling air ventilation system including air inlets at the circumferential joint of the enclosure. The concrete pad may be part of a spent nuclear fuel storage installation comprising plural cask containment enclosures.

Abstract: An axial flow baffle for a shell and tube heat exchanger includes a substantially planar body configured for transverse arrangement in a longitudinally elongated shell of the shell and tube heat exchanger, a plurality of axial flow tube apertures each comprising a central tube hole configured to receive a tube of the heat exchanger, and an array of peripheral primary flow holes circumferentially spaced apart around the tube hole. The primary flow holes each interrupt the central tube hole and formed a radially inward projecting tube support protrusions between the primary flow holes which engage a single tube. Each primary flow hole has a non-polygonal configuration, which may be semicircular in some embodiments. The primary flow holes create axial flow around the periphery of the tubes through the baffles. In another aspect, a hybrid cross-flow baffle includes a combination of axial flow tube apertures and circular tube support holes.