Abstract: In a gimbal dual stage actuated (GSA) suspension for a disk drive, a viscoelastic damper is disposed between and adhered to the suspension's PZT microactuator and the flexure trace gimbal. The damper is dispensed in fluid form onto the trace gimbal during assembly of the suspension, the PZT is placed onto the damper, and the damper is then hardened leaving it adhered to both the PZT and the trace gimbal. The damper reduces peaks in the frequency response of the PZT actuation, thus allowing higher bandwidth of the servo control loop and increasing the effective read and write speeds for the suspension.

Abstract: A dual stage actuated suspension has a first piezoelectric microactuator on the trace gimbal assembly (TGA), and a pseudo feature located laterally opposite the microactuator. The pseudo feature is formed integrally with the TGA from at least one of the base metal layer, the insulative layer, and the conductive layer that make up the TGA. The pseudo feature helps to balance the suspension. The suspension can optionally have a second microactuator located proximal of the first microactuator in order to perform coarser positioning than the first microactuator, such that the suspension is a tri-stage actuated suspension.

Abstract: A microactuator for a dual stage actuated suspension for a hard disk drive is constructed as a longitudinal stack of piezoelectric (PZT) elements acting in the d33 mode, expanding or contracting longitudinally when an electric field is applied across them in the longitudinal direction. The microactuator has interlaced electrode fingers that separate and define the individual PZT elements, and apply the electric field. A stiff constraint layer having a high Young's modulus is affixed to the microactuator on the side opposite the suspension to which the microactuator is bonded. The constraint layer may be a layer of substantially inactive PZT material that is formed integrally with the PZT elements but without electrodes in the inactive PZT layer. The presence of the stiff constraint layer increases the effective stroke length of the microactuator.

Abstract: A dual stage actuated (DSA) suspension uses two shear-mode PZT microactuators to finely position the head slider. The bottom surfaces of the PZTs are affixed to the flexure, and the PZT top surfaces move forward and backward, respectively, in push-pull fashion when the PZTs are activated. Flexible connector arms attach the tops surfaces of the PZTs to the gimbal tongue such that activating the PZTs causes the gimbal tongue to rotate, with the connector arms acting as levers to magnify the motion such that a relatively small shear movement of the PZTs results in a significantly larger lateral movement of the head slider across the data disk.

Abstract: A multi-layer piezoelectric microactuator assembly has at least one poled and active piezoelectric layer and one poled but inactive piezoelectric layer. The poled but inactive layer acts as a constraining layer in resisting expansion or contract of the first piezoelectric layer thereby reducing or eliminating bending of the assembly as installed in an environment, thereby increasing the effective stroke length of the assembly. Poling only a single layer would induce stresses into the device; hence, polling both piezoelectric layers even though only one layer will be active in use reduces stresses in the device and therefore increases reliability.

Abstract: A microactuator for a suspension is described. The microactuator includes a multi-layer PZT device having a first face and an opposite second face. Each layer of the multi-layer PZT device is configured to operate in its d15 mode when actuated by an actuation voltage. The layers are configured as a stack such that each layer is configured to act in the same direction when actuated such that the first face moves in shear relative to the second face.

Abstract: A microactuator for a dual stage actuated suspension for a hard disk drive is constructed as a longitudinal stack of piezoelectric (PZT) elements acting in the d33 mode, expanding or contracting longitudinally when an electric field is applied across them in the longitudinal direction. The microactuator has interlaced electrode fingers that separate and define the individual PZT elements, and apply the electric field. A stiff constraint layer having a high Young's modulus is affixed to the microactuator on the side opposite the suspension to which the microactuator is bonded. The constraint layer may be a layer of substantially inactive PZT material that is formed integrally with the PZT elements but without electrodes in the inactive PZT layer. The presence of the stiff constraint layer increases the effective stroke length of the microactuator.

Abstract: A multi-layer piezoelectric microactuator assembly has at least one poled and active piezoelectric layer and one poled but inactive piezoelectric layer. The poled but inactive layer acts as a constraining layer in resisting expansion or contract of the first piezoelectric layer thereby reducing or eliminating bending of the assembly as installed in an environment, thereby increasing the effective stroke length of the assembly. Poling only a single layer would induce stresses into the device; hence, polling both piezoelectric layers even though only one layer will be active in use reduces stresses in the device and therefore increases reliability.

Abstract: A microactuator assembly is formed by depositing PZT material over electrode gaps, the electrode gaps being defined by the spaces between interleaved fingers of metal that define alternating plus and minus electrodes. The PZT material is hardened and poled. The PZT material may be deposited and poled either as isolated islands of PZT material across respective electrode gaps, or as a continuous sheet of PZT material with localized areas of that material being poled and then activated. The individual PZT elements are arranged such that successive PZT elements extend in the same direction as across the electrode gaps. The resulting microactuator assembly acts in the d33 direction of the PZT elements. The electrodes have raised or recessed features such as ribs or castellations, with the PZT material mating with those features, thus anchoring the PZT material to the electrodes.

Abstract: A method of assembly a dual stage actuated suspension includes either applying an adhesive to a microactuator motor and then B-staging, it or applying an adhesive that has already been B-staged such as in film adhesive form, then assembling it to a microactuator and then finishing the adhesive cure. The method allows greater control over how much adhesive is used, and greater control over spread of that adhesive, than traditional liquid epoxy dispense methods. Additionally, a suspension is provided that has a wrap-around electrode such that both the driving voltage and the ground, which are normally connected at different sides of a PZT, can be connected at the same side of the PZT, thus simplifying electrical connections to the PZT.

Abstract: A PZT microactuator such as for use in a hard disk drive has a restraining layer bonded on its side that is opposite the side on which the PZT will be mounted. The restraining layer comprises a stiff and resilient material such as stainless steel. The restraining layer can cover all of the top of the PZT, or most of the top of the PZT with an electrical connection being made to the PZT where it is not covered by the restraining layer. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further.

Abstract: In a dual stage actuated suspension, conductive adhesive is both sandwiched between a microactuator and a grounded stainless steel layer of the suspension, and also extends at least partially onto a wrap-around portion of the microactuator's ground electrode. The conductive adhesive that extends onto the wrap-around portion of the electrode has an exposed edge for more complete exposure and curing during the cure step.

Abstract: A PZT microactuator such as for a hard disk drive has a restraining layer bonded on its side that is opposite the side on which the PZT is mounted. The restraining layer comprises a stiff and resilient material such as stainless steel. The restraining layer can cover most or all of the top of the PZT, with an electrical connection being made to the PZT where it is not covered by the restraining layer. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further. The restraining layer may extend beyond the edge of the PZT to define an overhang, with the electrical connection being made by bonding to the underside of the overhang thus reducing and controlling the height of the assembly.

Abstract: A PZT microactuator such as for a hard disk drive has a restraining layer bonded on its side that is opposite the side on which the PZT is mounted. The restraining layer comprises a stiff and resilient material such as stainless steel. The restraining layer can cover most or all of the top of the PZT, with an electrical connection being made to the PZT where it is not covered by the restraining layer. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further. The restraining layer can be one or more active layers of PZT material that act in the opposite direction as the main PZT layer. The restraining layer(s) may be thinner than the main PZT layer.

Abstract: A piezoelectric actuator such as for a hard disk drive or other application has a restraining layer on its side that is opposite the side on which the PZT is mounted. The restraining layer is a stiff material. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further. For simplicity of construction and assembly to the suspension, the PZT actuator may be a multi-layer PZT with the top layer being unpoled or otherwise inactive PZT material, and having a wrap-around electrode so that the actuator can be mechanically and electrically bonded to the suspension or other environment using a single adhesive dispense and cure step.

Abstract: A PZT microactuator such as for a hard disk drive is a multi-layer PZT in which a first layer of PZT material that is disposed away from the side of the microactuator that is bonded to the suspension, responds to an actuation voltage differently than does a second layer of PZT material that is closer to the suspension, thus acting as a constraining layer and thus increasing stroke sensitivity of the microactuator. The first layer of PZT material can be made to respond differently than the second layer by not being activated, by being thicker that the second layer, or by being reverse poled as compared to the second layer. The effective stroke length of the microactuator is increased by the presence and effect of constraining layer.

Abstract: A dual stage actuated suspension has microactuators that are adhered to the suspension by adhesive such as epoxy. The epoxy is contained within an adhesive containment vessel defined by walls of an insulating material such as polyimide. Adhesive overflow channels are formed within the polyimide to receive and channel any excess epoxy that overflows over the polyimide wall. The channels may have increasing width to help draw the excess epoxy toward a centrally located reservoir.

Abstract: A PZT grounding connection to the stainless steel substrate of a suspension flexure includes an oversized void or via in the insulating layer of the flexure, copper being plated onto the stainless steel within the void with an intermediate layer of nickel therebetween, and conductive adhesive electrically and mechanically bonding the copper within the void to the PZT. The connection provides a high quality, low resistance ground path from the PZT to the stainless steel substrate without plating gold onto the stainless steel.

Abstract: In an electrical connection to an electrical component in a disk drive suspension, an electrical lead is adhered to a component using conductive adhesive and is also mechanically pressed up against the component using a bias mechanism. The bias mechanism may be a spring finger that is welded to the suspension, or it may be a stainless steel finger that is formed integrally with the trace gimbal assembly. The resulting bias force that presses the contact against the component surface reduces the small failure rate that can occur when the conductive adhesive separates from the component's surface as a result of stress such as induced by thermal cycling.

Abstract: In a dual stage actuated suspension, the conductive adhesive that forms the ground connection bridge from the ground electrode of the PZT microactuator to the grounded stainless steel layer of the flexure, extends from the ground electrode of the PZT around an edge of the stainless steel layer and to a side of the stainless steel layer that is opposite the side of the stainless steel layer to which the PZT is mounted. An aperture in the load beam allows a stream of hot air during the epoxy cure step to be directed directly onto the conductive epoxy ground connection bridge, thus allowing that conductive epoxy ground connection to be reliably and completely cured.