Abstract: A unique and novel additive manufacturing route has been proposed to form a thermally stable in-situ metal matrix nano composite by interfacing reactive plasma in the selective laser melting process chamber. The proposed route gives very high compositional freedom, i.e, nitrides, carbides, oxides, suicides and other ceramics with different stoichiometries can be reinforced in nanoscale in any metallic matrix. Components with such a nanocomposite structure dispiay superior high temperature structural properties.

Abstract: The present invention relates to a component comprising a substrate coated with a coating having a film (3,4 or 3,4,5) comprising one or more transition metals, TM, aluminium, Al, and nitrogen, N, wherein the TM and N as well as Al and N are comprised in the film forming respectively nitride compounds, wherein the transition metal nitride, TM-N, is present in the film distributed in different portions exhibiting one crystalline phase of TM-N, and the aluminium nitride, Al—N, is present in the film in different portions exhibiting one phase of Al—N, whereas the phase of the transition metal nitride is cubic, c-TMN, the phase of the aluminium nitride is wurtzite, w-AIN, and wherein the film exhibits coherent or (semi-) coherent interfaces between the c-TMN phase portions and the w-AI-N phase portions.