Patents by Inventor Kunio Arai
Kunio Arai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11576265Abstract: A manufacturing method for a printed circuit board includes: passing a first laser beam output from a laser output device through a first aperture so as to define an outer diameter of the first laser beam, positioning the first laser beam by an optical axis positioning device including a galvano device and an f? lens, and irradiating the printed circuit board with the first laser beam such that a through-hole is formed in a copper layer; and passing a second laser beam output from the laser output device through a second aperture so as to define an outer diameter of the second laser beam whereby a diameter of the second aperture is smaller than a diameter of the first aperture, positioning the second laser beam by the optical axis positioning device, and irradiating the printed circuit board with the second laser beam such that an insulating layer is processed.Type: GrantFiled: December 27, 2019Date of Patent: February 7, 2023Assignee: OFUNA ENTERPRISE JAPAN CO., LTD.Inventors: Kunio Arai, Yasuhiko Kanaya
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Publication number: 20220288720Abstract: Provided is a laser processing method for performing laser processing on a printed circuit board by using a carbon dioxide laser oscillator that oscillates a laser by applying an RF pulse, including continuing laser oscillation by restarting an RF pulse application while a laser after completing the RF pulse application is output, cutting off the continuously oscillated laser for a desired time, and performing laser processing on the printed circuit board.Type: ApplicationFiled: March 9, 2022Publication date: September 15, 2022Inventors: Kunio ARAI, Yasuhiko KANAYA, Izumi HATA, Yasuhiko KITA, Hidenori TATEISHI
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Publication number: 20220216665Abstract: A laser processing method includes providing a unit configured to obtain time t0 from a time when the high-frequency pulse RF output is turned on to a time when the laser is actually output in advance and change a traveling direction of the laser in an optical path of the laser, irradiating the workpiece with all the lasers while the high-frequency pulse RF output is turned on, and removing at least a part of the laser from the workpiece simultaneous with turning off the high-frequency pulse RF output.Type: ApplicationFiled: December 29, 2021Publication date: July 7, 2022Inventors: Kunio ARAI, Yasuhiko KANAYA, Izumi HATA, Yasuhiko KITA, Hidenori TATEISHI, Kazuhisa ISHII
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Publication number: 20200214138Abstract: A manufacturing method for a printed circuit board for positioning a laser beam output from a laser output device by using a galvano device and an f? lens and forming a hole in the printed circuit board including a copper layer and an insulating layer, the method including forming a through-hole in the copper layer by the laser beam whose outer diameter is shaped by a first aperture, and processing the insulating layer by the laser beam whose outer diameter is shaped by a second aperture having a smaller diameter than the first aperture.Type: ApplicationFiled: December 27, 2019Publication date: July 2, 2020Inventors: Kunio ARAI, Yasuhiko KANAYA
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Patent number: 8366903Abstract: In a method of manufacturing a printed wiring board, a via reaches from a surface copper layer to an inner-layer copper layer of a multilayer board, and copper layers and insulating layers are alternately layered. The wiring board is machined by a laser, and a process of machining the via includes forming a laser absorbing layer on a surface of a copper layer disposed on the surface of the multilayer board. The laser is irradiated, and an electrolytic etching and removal of the laser absorbing layer is carried out in this order.Type: GrantFiled: August 21, 2008Date of Patent: February 5, 2013Assignee: Hitachi Via MechanicsInventors: Toshinori Kawamura, Haruo Akahoshi, Kunio Arai
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Patent number: 8319147Abstract: There is provided a laser machining method and a laser machining apparatus whose machining accuracy and quality excel without lowering machining efficiency. One hole is machined by a split beam that is a first pulsed laser beam and another split beam that is a second pulsed laser beam whose irradiation position is determined based on irradiation position of the first laser beam. In this case, the machining quality may be improved by machining the circular hole by equalizing circling directions and angular velocity of the split beams. A beam splitter splits a laser beam outputted out of one laser oscillator into the split beams and AOMs can time-share them.Type: GrantFiled: September 22, 2006Date of Patent: November 27, 2012Assignee: Hitachi Via Mechanics, Ltd.Inventor: Kunio Arai
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Patent number: 8278594Abstract: A method and an apparatus for perforating a printed circuit board are provided so that the processing efficiency and the board densification can be improved. In test processing, a conductor layer 50i is irradiated with a pulsed laser beam 4a whose energy density is set at a value high enough to process the conductor layer 50i while emission 23a from a processed portion is monitored. Thus, the number of pulses of irradiation required for processing a window in the conductor layer 50i is obtained. An insulating layer 51i is irradiated with a pulsed laser beam 5a whose energy density is set at a value high enough to process the insulating layer 51i but low enough not to process a conductor layer 50i+1 under the insulating layer 51i. Thus, the number of pulses of irradiation required for processing a window in the insulating layer 51i is obtained.Type: GrantFiled: March 3, 2009Date of Patent: October 2, 2012Assignee: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Hiroyuki Sugawara, Hiroaki Ashizawa, Hiromi Nishiyawa
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Publication number: 20120031147Abstract: An apparatus for machining a thin-film layer of a workpiece, which is a transparent glass on which a thin-film layer is disposed on a top surface thereof, includes a workpiece-underside support mechanism for supporting the workpiece in a vertical direction by an air floatation mechanism and a suction mechanism, a clamp device for gripping the workpiece so as to follow the movement in the vertical direction of the workpiece, and a machining head for machining the thin-film layer with a laser beam. The machining head machines the thin-film layer on the top surface of the workpiece by irradiating the workpiece with a laser beam entering through the underside of the workpiece. Further including nozzles, the thin-film layer is machined while the cooling medium is delivered from the nozzles disposed by the thin-film layer side.Type: ApplicationFiled: February 24, 2010Publication date: February 9, 2012Applicant: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Yasuhiko Kanaya, Kazuhisa Ishii, Hiroshi Honda
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Patent number: 8075788Abstract: A printed circuit board fabrication method allows a fabrication time and a fabrication cost to be reduced. The fabrication method of the printed circuit board includes steps of forming a resist layer on a surface of the printed circuit board whose surface is made of an insulator, of forming a hole that is connected from the surface of the resist layer to a conductor pattern of an inner layer and a hole and grooves having a depth not connected with the conductor layer of the inner layer by irradiating lasers, of filling a conductive material into the holes and the grooves to form a conductor pattern and of removing the resist layer to project a portion of the conductor pattern out of the surface of the insulating layer.Type: GrantFiled: December 6, 2007Date of Patent: December 13, 2011Assignee: Hitachiviamechanics, Ltd.Inventors: Kunio Arai, Hiroshi Aoyama, Yasuhiko Kanaya
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Patent number: 7923659Abstract: A laser machining method and a laser machining apparatus by which holes excelling in form accuracy can be machined efficiently are to be provided. A first cylindrical lens and/or a second cylindrical lens to correct any deformation of reflective face of a first mirror and/or a second mirror is arranged on an optical axis of a laser beam, and converging positions of the laser beam for an X-component and for a Y-component are coincident with a point on the optical axis.Type: GrantFiled: August 22, 2007Date of Patent: April 12, 2011Assignee: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Yasuhiko Kita, Yasushi Ito
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Publication number: 20110036493Abstract: The present invention provides a surface treatment method for a printed wiring board to form cupric oxide on a surface of an outer layer of copper foil of a laminated board formed by laminating copper foils to base resin layers the cupric oxide being formed to have thickness 0.6 ?m to 3.0 ?m by performing electrolytic anodizing in an alkaline aqueous solution containing copper oxide ions at a concentration of more than 0.001 mol/l but not more than the saturation point, under the conditions that the electrolytic solution contains sodium hydroxide or potassium hydroxide of 2 mol/l to 6 mol/l and liquid temperature is 50° C. to 90° C.Type: ApplicationFiled: February 25, 2009Publication date: February 17, 2011Inventors: Toshinori Kawamura, Haruo Akahoshi, Kunio Arai
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Patent number: 7666320Abstract: There is provided a method for removing molten and scattered Cu and overhang that are generated around a via opening during laser machining in a direct laser via forming method of directly machining an outer-layer copper foil. In a manufacturing method of a printed wiring board of machining the via by laser directly through the copper foil of a copper-clad laminate in which the copper foil is clad on a base material resin, a process for machining the via is carried out in a sequence of (a) a copper foil surface treatment step of forming an oxide film on the surface of said copper foil, (b) a laser via machining step, (c) an alkali treatment step and (d) a molten and scattered Cu etching step. It is desirable to carry out (e) a de-smearing treatment after the molten and scattered Cu etching.Type: GrantFiled: May 31, 2006Date of Patent: February 23, 2010Assignee: Hitachi Via Mechanics, Ltd.Inventors: Toshinori Kawamura, Haruo Akahoshi, Kunio Arai
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Publication number: 20090166340Abstract: A method and an apparatus for perforating a printed circuit board are provided so that the processing efficiency and the board densification can be improved. In test processing, a conductor layer 50i is irradiated with a pulsed laser beam 4a whose energy density is set at a value high enough to process the conductor layer 50i while emission 23a from a processed portion is monitored. Thus, the number of pulses of irradiation required for processing a window in the conductor layer 50i is obtained. An insulating layer 51i is irradiated with a pulsed laser beam 5a whose energy density is set at a value high enough to process the insulating layer 51i but low enough not to process a conductor layer 50i+1 under the insulating layer 51i. Thus, the number of pulses of irradiation required for processing a window in the insulating layer 51i is obtained.Type: ApplicationFiled: March 3, 2009Publication date: July 2, 2009Applicant: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Hiroyuki Sugawara, Hiroaki Ashizawa, Hiromi Nishiyawa
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Patent number: 7531767Abstract: A method and an apparatus for perforating a printed circuit board are provided so that the processing efficiency and the board densification can be improved. In test processing, a conductor layer 50i is irradiated with a pulsed laser beam 4a whose energy density is set at a value high enough to process the conductor layer 50i while emission 23a from a processed portion is monitored. Thus, the number of pulses of irradiation required for processing a window in the conductor layer 50i is obtained. An insulating layer 51i is irradiated with a pulsed laser beam 5a whose energy density is set at a value high enough to process the insulating layer 51i but low enough not to process a conductor layer 50i+1 under the insulating layer 51i. Thus, the number of pulses of irradiation required for processing a window in the insulating layer 51i is obtained.Type: GrantFiled: March 2, 2006Date of Patent: May 12, 2009Assignee: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Hiroyuki Sugawara, Hiroaki Ashizawa, Hiromi Nishiyawa
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Publication number: 20090084684Abstract: There is provided a method for manufacturing a printed wiring board that allows molten scattered Cu and an overhang to be selectively removed while scarcely decreasing a thickness of wires, and an electrolytic etching solution suitably used in the method. In the method for manufacturing a printed wiring board in which a via that reaches from a surface copper layer to an inner-layer copper layer of a multilayer board in which copper layers and insulating layers are alternately layered is machined by means of a laser, a process of machining the via including steps of forming a laser absorbing layer on a surface of a copper layer disposed on the surface of the multilayer board, irradiating the laser, performing an electrolytic etching and removing the laser absorbing layer is carried out in this order.Type: ApplicationFiled: August 21, 2008Publication date: April 2, 2009Inventors: Toshinori Kawamura, Haruo Akahoshi, Kunio Arai
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Publication number: 20080283491Abstract: There is provided a printed circuit board whose peel strength is large and a printed circuit board fabrication method and a printed circuit board machining apparatus that allow a fabrication time and a fabrication cost to be reduced. The fabrication method of the printed circuit board comprises steps of forming a resist layer on a surface of the printed circuit board whose surface is made of an insulator, of forming a hole that is connected from the surface of the resist layer to a conductor pattern of an inner layer and a hole and grooves having a depth not connected with the conductor layer of the inner layer by irradiating lasers, of filling a conductive material into the holes and the grooves to form a conductor pattern and of removing the resist layer to project a portion of the conductor pattern out of the surface of the insulating layer.Type: ApplicationFiled: December 6, 2007Publication date: November 20, 2008Inventors: Kunio Arai, Hiroshi Aoyama, Yasuhiko Kanaya
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Publication number: 20080230512Abstract: The invention is to provide a printed circuit board in which advance of packaging density of the printed circuit board and reduction in production cost can be attained while processing quality can be made uniform, a method for processing the printed circuit board and a method for producing the printed circuit board. There is provided a printed circuit board including an alternate laminate of electric conductor layers and electrically insulating layers, wherein a coating layer capable of absorbing laser light but insoluble in an etching solution dissolving the electric conductor layers is provided on a front surface of a first one of the electric conductor layers. In this case, the coating layer may be provided on a front surface of a rear one of the electric conductor layers. Each of the electric conductor layers may contain Cu as a main component while the coating layer may contain CuO as a main component. The coating layer may have a thickness not thinner than 0.6 ?m.Type: ApplicationFiled: April 28, 2008Publication date: September 25, 2008Applicant: HITACHI VIA MECHANICS, LTD.Inventors: Kunio Arai, Haruo Akahoshi
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Publication number: 20080053974Abstract: A laser machining method and a laser machining apparatus by which holes excelling in form accuracy can be machined efficiently are to be provided. A first cylindrical lens and/or a second cylindrical lens to correct any deformation of reflective face of a first mirror and/or a second mirror is arranged on an optical axis of a laser beam, and converging positions of the laser beam for an X-component and for a Y-component are coincident with a point on the optical axis.Type: ApplicationFiled: August 22, 2007Publication date: March 6, 2008Applicant: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Yasuhiko Kita, Yasushi Ito
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Patent number: 7335296Abstract: A system for processing supercritical and subcritical fluid capable of bringing the inside of at least one processing container (1) formed in a flow passage into a supercritical or subcritical high pressure field, wherein thermal operation is applied to process fluid to apply thermal expansion to the fluid to produce a pressure difference between the processing container (1) and the outside, whereby a specified temperature and the high pressure field suitable for the processing of the supercritical or subcritical fluid can be provided in the processing container (1).Type: GrantFiled: October 9, 2002Date of Patent: February 26, 2008Assignee: Tohoku Techno Arch Co., Ltd.Inventors: Kunio Arai, Hiroshi Inomata, Richard Lee Smith, Jr.
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Publication number: 20080008854Abstract: A composite sheet whose product price can be reduced with a smaller number of manufacturing processes. A laser oscillator outputs a pulsed beam at a frequency f. A mask shapes the outer shape of the beam into a triangular, quadrangular or hexagonal shape. N pieces of time-sharing means time-share the beam to form N beams having a frequency f/N. N pairs of positioning means position the time-shared beams. A condensing lens condenses the beams. A rotating drum displaces a workpiece. A control means controls the time-sharing means, the N pairs of positioning means and a pedestal. The N pairs of positioning means are positioned to irradiate predetermined positions with the beams. The pedestal is moved. The time-sharing means are thereupon operated in predetermined order. The workpiece is machined to make holes whose outer shapes depend on the mask so that distances between sides of adjacent holes are equal to one another.Type: ApplicationFiled: June 7, 2007Publication date: January 10, 2008Applicant: Hitachi Via Mechanics, Ltd.Inventors: Kunio Arai, Tadashi Matsumoto, Hiromi Nishiyama, Kazuhisa Ishii