Patents by Inventor Kyle K. Kirby

Kyle K. Kirby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250140756
    Abstract: A semiconductor device having monolithic conductive columns, and associated systems and methods, are disclosed herein. The semiconductor device can include a semiconductor die and a molding material. The semiconductor die may have a semiconductor substrate, a conductive pad, an opening, a non-conductive liner, and a plug of non-conductive material. The conductive pad may be at a surface of the semiconductor substrate. The opening may extend through the semiconductor substrate from the conductive pad to a second surface and define a side wall. The liner may coat the side wall and the plug may fill the opening. A second opening may be formed through the semiconductor device and the opening and a conductive material plated therein. The molding material may be laterally adjacent to the semiconductor die.
    Type: Application
    Filed: December 30, 2024
    Publication date: May 1, 2025
    Inventors: Wei Zhou, Kyle K. Kirby, Bret K. Street, Kunal R. Parekh
  • Publication number: 20250132265
    Abstract: Semiconductor devices, and related systems and methods, are disclosed herein. In some embodiments, the semiconductor device includes a first wafer having a front surface and a back surface opposite the front surface, and a second wafer having upper surface coupled to the back surface of the first wafer. The first wafer can also include one or more first alignment features. Each of the first alignment feature(s) can include a transparent material extending from the front surface to the back surface, thereby forming a window through the first wafer, allowing the location of conductive features on the front surface to be determined from the back surface using optical measurements. The second wafer can include one or more second alignment features that are positioned within a longitudinal footprint of a corresponding one of the first alignment features.
    Type: Application
    Filed: July 30, 2024
    Publication date: April 24, 2025
    Inventors: Kyle K. Kirby, Mark Fischer
  • Publication number: 20250022804
    Abstract: Systems and methods for a semiconductor device having a substrate material with a trench at a front side, a conformal dielectric material over at least a portion of the front side of the substrate material and in the trench, a fill dielectric material on the conformal dielectric material in the trench, and a conductive portion formed during front-end-of-line (FEOL) processing. The conductive portion may include an FEOL interconnect via extending through the fill dielectric material and at least a portion of the conformal dielectric material and having a front side portion defining a front side electrical connection extending beyond the front side of the semiconductor substrate material and a backside portion defining an active contact surface. The conductive portion may extend across at least a portion of the conformal dielectric material and the fill dielectric material and have a backside surface defining an active contact surface.
    Type: Application
    Filed: September 30, 2024
    Publication date: January 16, 2025
    Inventors: Kyle K. Kirby, Kunal R. Parekh
  • Patent number: 12191162
    Abstract: A semiconductor device assembly and method of forming a semiconductor device assembly that includes a first substrate, a second substrate disposed over the first substrate, at least one interconnect between the substrates, and at least one pillar extending from the bottom surface of the first substrate. The pillar is electrically connected to the interconnect and is located adjacent to a side of the first substrate. The pillar is formed by filling a via through the substrate with a conductive material. The first substrate may include an array of pillars extending from the bottom surface adjacent to a side of the substrate that are formed from a plurality of filled vias. The substrate may include a test pad located on the bottom surface or located on the top surface. The pillars may include a removable coating enabling the pillars to be probed without damaging the inner conductive portion of the pillar.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: January 7, 2025
    Assignee: Micron Technology, Inc.
    Inventors: Owen R. Fay, Akshay N. Singh, Kyle K. Kirby
  • Patent number: 12183716
    Abstract: A semiconductor device having monolithic conductive columns, and associated systems and methods, are disclosed herein. The semiconductor device can include a semiconductor die and a molding material. The semiconductor die may have a semiconductor substrate, a conductive pad, an opening, a non-conductive liner, and a plug of non-conductive material. The conductive pad may be at a surface of the semiconductor substrate. The opening may extend through the semiconductor substrate from the conductive pad to a second surface and define a side wall. The liner may coat the side wall and the plug may fill the opening. A second opening may be formed through the semiconductor device and the opening and a conductive material plated therein. The molding material may be laterally adjacent to the semiconductor die.
    Type: Grant
    Filed: April 1, 2022
    Date of Patent: December 31, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Wei Zhou, Kyle K. Kirby, Bret K Street, Kunal R. Parekh
  • Publication number: 20240404880
    Abstract: Microelectronic devices with through-substrate interconnects and associated methods of manufacturing are disclosed herein. In one embodiment, a semiconductor device includes a semiconductor substrate carrying first and second metallization layers. The second metallization layer is spaced apart from the semiconductor substrate with the first metallization layer therebetween. The semiconductor device also includes a conductive interconnect extending at least partially through the semiconductor substrate. The first metallization layer is in electrical contact with the conductive interconnect via the second metallization layer.
    Type: Application
    Filed: August 14, 2024
    Publication date: December 5, 2024
    Inventors: Kyle K. Kirby, Kunal R. Parekh, Sarah A. Niroumand
  • Publication number: 20240379503
    Abstract: A semiconductor device having monolithic conductive columns, and associated systems and methods, are disclosed herein. The semiconductor device can include a semiconductor substrate, a conductive pad, an opening, a non-conductive liner, and a plug of non-conductive material. The conductive pad may be at a surface of the semiconductor substrate. The opening may extend through the semiconductor substrate from the conductive pad to a second surface and define a side wall. The liner may coat the side wall and the plug may fill the opening. A second opening may be formed through the semiconductor device and the opening and a conductive material plated therein.
    Type: Application
    Filed: July 22, 2024
    Publication date: November 14, 2024
    Inventors: Wei Zhou, Kyle K. Kirby, Bret K. Street, Kunal R. Parekh
  • Publication number: 20240379568
    Abstract: A semiconductor memory stack connected to a processing unit, and associated methods and systems are disclosed. In some embodiments, the semiconductor memory stack may include one or more memory dies attached to and carried by a memory controller die—e.g., high-bandwidth memory. Further, a processing unit (e.g., a processor) may be attached to the memory controller die without an interposer to provide the shortest possible route for signals traveling between the semiconductor memory stack and the processing unit. In addition, the semiconductor memory stack and the processing unit can be attached to a package substrate without an interposer.
    Type: Application
    Filed: July 22, 2024
    Publication date: November 14, 2024
    Inventor: Kyle K. Kirby
  • Publication number: 20240332229
    Abstract: A semiconductor device is provided. The semiconductor device can have a front side at which circuitry is disposed. The circuitry can include a pad and a plurality of lines. A first layer of dielectric material can be disposed at the front side at least partially over the pad and the plurality of lines. A second layer of dielectric material can be disposed at the front side at least partially over the first layer of dielectric material. A dual damascene pad can extend through the first layer of dielectric material and the second layer of dielectric material to the pad. A dummy pad can be disposed in the second layer of dielectric material above the plurality of lines and spaced from the dual damascene pad. In doing so, a reliable semiconductor device can be implemented.
    Type: Application
    Filed: March 27, 2024
    Publication date: October 3, 2024
    Inventors: Bharat Bhushan, Tzu Ching Hung, Kyle K. Kirby, Julia VanWinkle, Kyle B. Campbell, Bret K. Street
  • Patent number: 12107050
    Abstract: Systems and methods for a semiconductor device having a substrate material with a trench at a front side, a conformal dielectric material over at least a portion of the front side of the substrate material and in the trench, a fill dielectric material on the conformal dielectric material in the trench, and a conductive portion formed during front-end-of-line (FEOL) processing. The conductive portion may include an FEOL interconnect via extending through the fill dielectric material and at least a portion of the conformal dielectric material and having a front side portion defining a front side electrical connection extending beyond the front side of the semiconductor substrate material and a backside portion defining an active contact surface. The conductive portion may extend across at least a portion of the conformal dielectric material and the fill dielectric material and have a backside surface defining an active contact surface.
    Type: Grant
    Filed: May 19, 2021
    Date of Patent: October 1, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Kyle K. Kirby, Kunal R. Parekh
  • Patent number: 12074094
    Abstract: A semiconductor device having monolithic conductive columns, and associated systems and methods, are disclosed herein. The semiconductor device can include a semiconductor substrate, a conductive pad, an opening, a non-conductive liner, and a plug of non-conductive material. The conductive pad may be at a surface of the semiconductor substrate. The opening may extend through the semiconductor substrate from the conductive pad to a second surface and define a side wall. The liner may coat the side wall and the plug may fill the opening. A second opening may be formed through the semiconductor device and the opening and a conductive material plated therein.
    Type: Grant
    Filed: February 11, 2022
    Date of Patent: August 27, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Wei Zhou, Kyle K. Kirby, Bret K. Street, Kunal R. Parekh
  • Publication number: 20240282755
    Abstract: A semiconductor device assembly can include a first semiconductor device and an interposer. The interposer can include a substrate and through vias in which individual vias include an exposed portion and an embedded portion, the exposed portions projecting from one or both of the first surface and the second surface of the substrate, and the embedded portions extending through at least a portion of the substrate. The interposer can include one or more test pads, a first electrical contact, and a second electrical contact. The semiconductor device assembly can include a controller positioned on an opposite side of the interposer from the first semiconductor device and operably coupled to the interposer via connection to the second electrical contact.
    Type: Application
    Filed: April 29, 2024
    Publication date: August 22, 2024
    Inventors: Owen R. Fay, Kyle K. Kirby, Akshay N. Singh
  • Publication number: 20240282620
    Abstract: Semiconductor devices are described that have a metal interconnect extending vertically through a portion of the device to the back side of a semiconductor substrate. A top region of the metal interconnect is located vertically below a horizontal plane containing a metal routing layer. Method of fabricating the semiconductor device can include etching a via into a semiconductor substrate, filling the via with a metal material, forming a metal routing layer subsequent to filling the via, and removing a portion of a bottom of the semiconductor substrate to expose a bottom region of the metal filled via.
    Type: Application
    Filed: April 29, 2024
    Publication date: August 22, 2024
    Inventors: Kyle K. Kirby, Kunal R. Parekh
  • Publication number: 20240282731
    Abstract: A semiconductor device assembly, including a semiconductor die having a frontside surface, a first plurality of bond pads at the frontside surface and a first dielectric layer at the frontside surface; and an interface die having a frontside surface and a backside surface, the interface die including a second plurality of bond pads and a second dielectric layer disposed on the backside surface of the interface die, a third dielectric layer disposed on the frontside surface of the interface die, wherein the third dielectric layer includes a mechanically altered surface opposite the frontside surface of the interface die, and a redistribution layer disposed on the third dielectric layer and above the frontside surface of the interface die, wherein hybrid bonds are disposed between the frontside surface of the semiconductor die and the backside surface of the interface die.
    Type: Application
    Filed: January 5, 2024
    Publication date: August 22, 2024
    Inventors: Bharat Bhushan, Wei Zhou, Debjit Datta, Chaiyanan Kulchaisit, Kyle K. Kirby, Akshay N. Singh
  • Patent number: 12046559
    Abstract: A semiconductor memory stack connected to a processing unit, and associated methods and systems are disclosed. In some embodiments, the semiconductor memory stack may include one or more memory dies attached to and carried by a memory controller die—e.g., high-bandwidth memory. Further, a processing unit (e.g., a processor) may be attached to the memory controller die without an interposer to provide the shortest possible route for signals traveling between the semiconductor memory stack and the processing unit. In addition, the semiconductor memory stack and the processing unit can be attached to a package substrate without an interposer.
    Type: Grant
    Filed: August 21, 2023
    Date of Patent: July 23, 2024
    Assignee: Micron Technology, Inc.
    Inventor: Kyle K. Kirby
  • Publication number: 20240234324
    Abstract: A semiconductor device comprising a substrate is provided. The device further comprises a through-substrate via (TSV) extending into the substrate, and a substantially helical conductor disposed around the TSV. The substantially helical conductor can be configured to generate a magnetic field in the TSV in response to a current passing through the helical conductor. More than one TSV can be included, and/or more than one substantially helical conductor can be provided.
    Type: Application
    Filed: March 25, 2024
    Publication date: July 11, 2024
    Inventor: Kyle K. Kirby
  • Publication number: 20240222300
    Abstract: Semiconductor devices having interconnect structures with vertically offset bonding surfaces, and associated systems and methods, are disclosed herein. In one embodiment, a semiconductor device includes a semiconductor substrate at least partially covered by a first dielectric material having an upper surface, and an interconnect structure extending therefrom. The interconnect structure can include a plurality of conductive elements, and a continuous region of a first insulating material at least partially between the plurality of conductive elements. The plurality of conductive elements and the continuous region can have coplanar end surfaces. The interconnect structure can further include a perimeter structure at least partially surrounding the plurality of conductive elements and the continuous region. The perimeter structure can have an uppermost surface that can be vertically offset from the upper surface of the first dielectric material and/or the coplanar end surfaces.
    Type: Application
    Filed: March 20, 2024
    Publication date: July 4, 2024
    Inventor: Kyle K. Kirby
  • Patent number: 11978656
    Abstract: Semiconductor devices are described that have a metal interconnect extending vertically through a portion of the device to the back side of a semiconductor substrate. A top region of the metal interconnect is located vertically below a horizontal plane containing a metal routing layer. Method of fabricating the semiconductor device can include etching a via into a semiconductor substrate, filling the via with a metal material, forming a metal routing layer subsequent to filling the via, and removing a portion of a bottom of the semiconductor substrate to expose a bottom region of the metal filled via.
    Type: Grant
    Filed: August 3, 2020
    Date of Patent: May 7, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Kyle K. Kirby, Kunal R. Parekh
  • Patent number: 11973062
    Abstract: A semiconductor device assembly can include a first semiconductor device and an interposer. The interposer can include a substrate and through vias in which individual vias include an exposed portion and an embedded portion, the exposed portions projecting from one or both of the first surface and the second surface of the substrate, and the embedded portions extending through at least a portion of the substrate. The interposer can include one or more test pads, a first electrical contact, and a second electrical contact. The semiconductor device assembly can include a controller positioned on an opposite side of the interposer from the first semiconductor device and operably coupled to the interposer via connection to the second electrical contact.
    Type: Grant
    Filed: February 15, 2023
    Date of Patent: April 30, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Owen R. Fay, Kyle K. Kirby, Akshay N. Singh
  • Publication number: 20240136295
    Abstract: Systems and methods for a semiconductor device having a front-end-of-line interconnect structure are provided. The semiconductor device may include a dielectric material having a backside formed on a front side of a semiconductor or silicon substrate material and a front side, and a conducting material on the front side of the dielectric material. The conducting material may have a line portion and an interconnect structure electrically coupled to the line portion and separated from the front side of the substrate material by the dielectric material. The interconnect structure has a backside defining a contact surface. The semiconductor device may further include a semiconductor die proximate the front side of the dielectric material, an insulating material encasing at least a portion of the semiconductor die, and an opening through which the active contact surface at the backside of the interconnect structure is exposed for electrical connection.
    Type: Application
    Filed: December 29, 2023
    Publication date: April 25, 2024
    Inventors: Kyle K. Kirby, Kunal R. Parekh