Patents by Inventor Kyu-Ha Shim

Kyu-Ha Shim has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250140566
    Abstract: Thicker hardmasks are typically needed for etching deeper capacitor holes in a DRAM structure. Instead of increasing the hardmask thickness, hardmasks may instead be formed with an increased etch selectivity relative to the underlying semiconductor structure. For example, boron-based hardmasks may be formed that include a relatively high percentage of boron (e.g., greater than 90%). The etch selectivity of the hardmask may be improved by performing an ion implant process using different types of ions. The ion implant may take place before or after opening the hardmask with the pattern for the DRAM capacitor holes. Some designs may also tilt the semiconductor substrate relative to the ion implant process and rotate the substrate to provide greater ion penetration throughout a depth of the openings in the hardmask.
    Type: Application
    Filed: October 26, 2023
    Publication date: May 1, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Aykut Aydin, Rajesh Prasad, Fenglin Wang, Rui Cheng, Karthik Janakiraman, Kyu-Ha Shim
  • Publication number: 20250037989
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Application
    Filed: October 7, 2024
    Publication date: January 30, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidi Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim
  • Publication number: 20240404887
    Abstract: Approaches herein provide devices and methods for forming gate-all-around transistors with improved NBTI. One method may include forming a gate-all-around (GAA) stack including a plurality of alternating first layers and second layers, and forming a source/drain (S/D) cavity through the plurality of alternating first layers and second layers. The method may further include forming an inner spacer in the S/D cavity, adjacent the plurality of alternating first layers and second layers, performing a first implant by directing fluorine ions to the GAA stack, through the S/D cavity, and forming a S/D material in the S/D cavity following the first implant.
    Type: Application
    Filed: May 31, 2023
    Publication date: December 5, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Yan ZHANG, Kyu-Ha SHIM, Johannes M. VAN MEER, Naushad K. VARIAM
  • Publication number: 20240404823
    Abstract: Embodiments of the present disclosure generally relate to methods for gap fill deposition and film densification on microelectronic devices. The method includes forming an oxide layer containing silicon oxide and having an initial wet etch rate (WER) over features disposed on the substrate, and exposing the oxide layer to a first plasma treatment to produce a treated oxide layer. The first plasma treatment includes generating a first plasma and directing the first plasma to the oxide layer. The method also includes exposing the treated oxide layer to a second plasma treatment to produce a densified oxide layer. The second plasma treatment includes generating a second plasma and directing the second plasma to the treated oxide layer. The densified oxide layer has a final WER of less than one-half of the initial WER.
    Type: Application
    Filed: August 13, 2024
    Publication date: December 5, 2024
    Inventors: Jung chan LEE, Mun Kyu PARK, Jun LEE, Euhngi LEE, Kyu-Ha SHIM, Deven Matthew Raj MITTAL, Sungho JO, Timothy MILLER, Jingmei LIANG, Praket Prakash JHA, Sanjay G. KAMATH
  • Patent number: 12142475
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800 ° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: November 12, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidi Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim
  • Publication number: 20240332009
    Abstract: Exemplary methods of semiconductor processing may include forming a layer of silicon nitride on a semiconductor substrate. The layer of silicon nitride may be characterized by a first roughness. The methods may include performing a post-deposition treatment on the layer of silicon nitride. The methods may include reducing a roughness of the layer of silicon nitride such that the layer of silicon nitride may be characterized by a second roughness less than the first roughness.
    Type: Application
    Filed: March 26, 2024
    Publication date: October 3, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Qixin Shen, Chuanxi Yang, Hang Yu, Deenesh Padhi, Prashanthi Para, Miguel S. Fung, Rajesh Prasad, Fenglin Wang, Shan Tang, Kyu-Ha Shim
  • Patent number: 12094709
    Abstract: Embodiments of the present disclosure generally relate to methods for gap fill deposition and film densification on microelectronic devices. The method includes forming an oxide layer containing silicon oxide and having an initial wet etch rate (WER) over features disposed on the substrate, and exposing the oxide layer to a first plasma treatment to produce a treated oxide layer. The first plasma treatment includes generating a first plasma by a first RF source and directing the first plasma to the oxide layer by a DC bias. The method also includes exposing the treated oxide layer to a second plasma treatment to produce a densified oxide layer. The second plasma treatment includes generating a second plasma by top and side RF sources and directing the second plasma to the treated oxide layer without a bias. The densified oxide layer has a final WER of less than one-half of the initial WER.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: September 17, 2024
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Jung Chan Lee, Mun Kyu Park, Jun Lee, Euhngi Lee, Kyu-Ha Shim, Deven Matthew Raj Mittal, Sungho Jo, Timothy Miller, Jingmei Liang, Praket Prakash Jha, Sanjay G. Kamath
  • Publication number: 20240121937
    Abstract: Disclosed herein are approaches for forming contacts in a 4F2 vertical dynamic random-access memory device. One method includes providing a plurality of fins extending from a substrate, forming a spacer layer over the plurality of fins, and etching the substrate to expose a base portion of the plurality of fins. The method may include forming a doped layer along the base portion of the plurality of fins and along an upper surface of the substrate, and forming an oxide spacer over the doped layer.
    Type: Application
    Filed: October 11, 2022
    Publication date: April 11, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Sipeng Gu, Qintao Zhang, Kyu-ha Shim
  • Publication number: 20240021433
    Abstract: Methods for depositing a hardmask with ions implanted at different tilt angles are described herein. By performing ion implantation to dope an amorphous carbon hardmask at multiple tilt angles, an evenly distributed dopant profiled can be created. The implant tilt angle will determine a dopant profile that enhances the carbon hardmask hardness.
    Type: Application
    Filed: October 13, 2022
    Publication date: January 18, 2024
    Inventors: Scott FALK, Rajesh PRASAD, Sarah Michelle BOBEK, Harry WHITESELL, Kurt DECKER-LUCKE, Kyu-Ha SHIM, Adaeze OSONKIE, Tomohiko KITAJIMA
  • Patent number: 11728383
    Abstract: A P-type field effect transistor (PFET) device and a method for fabricating a PFET device using fully depleted silicon on insulator (FDSOI) technology is disclosed. The method includes introducing germanium into the channel layer using ion implantation. This germanium implant increases the axial stress in the channel layer, improving device performance. This implant may be performed at low temperatures to minimize damage to the crystalline structure. Further, rather than using a long duration, high temperature anneal process, the germanium implanted in the channel layer may be annealed using a laser anneal or a rapid temperature anneal. The implanted regions are re-crystallized using the channel layer that is beneath the gate as the seed layer. In some embodiments, an additional oxide spacer is used to further separate the raised source and drain regions from the gate.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: August 15, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Sipeng Gu, Wei Zou, Kyu-Ha Shim, Qintao Zhang
  • Patent number: 11664419
    Abstract: A method of isolating sections of the channel layer in a SOI workpiece is disclosed. Rather than etching material to create trenches, which are then filled with a dielectric material, ions are implanted into portions of the channel layer to transform these implanted regions from silicon or silicon germanium into an electrically insulating material. These ions may comprise at least one isolating species, such as oxygen, nitrogen, carbon or boron. This eliminates various processes from the fabrication sequence, including an etching process and a deposition process. Advantageously, this approach also results in greater axial strain in the channel layer, since the channel layer is continuous across the workpiece.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: May 30, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Sipeng Gu, Wei Zou, Kyu-Ha Shim
  • Patent number: 11594441
    Abstract: A method of modifying a high-resistivity substrate so that the substrate may be electrostatically clamped to a chuck is disclosed. The bottom surface is implanted with a resistivity-reducing species. In this way, resistivity of the bottom surface of the substrate may be greatly reduced. In some embodiments, to implant the bottom surface, a coating is applied to the top surface. After application of the coating, the substrate is flipped so that the front surface contacts the top surface of the chuck. The ions are then implanted into the exposed bottom surface to create the low resistivity layer. The resistivity of the low resistivity layer proximate the bottom surface after implant may be less than 1000 ohm-cm. Once the bottom surface has been implanted, the substrate may be processed conventionally. The low resistivity layer may later be removed by wafer backside thinning processes.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: February 28, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Sipeng Gu, Kyu-Ha Shim
  • Publication number: 20230030436
    Abstract: Embodiments of the present disclosure generally relate to methods for gap fill deposition and film densification on microelectronic devices. The method includes forming an oxide layer containing silicon oxide and having an initial wet etch rate (WER) over features disposed on the substrate, and exposing the oxide layer to a first plasma treatment to produce a treated oxide layer. The first plasma treatment includes generating a first plasma by a first RF source and directing the first plasma to the oxide layer by a DC bias. The method also includes exposing the treated oxide layer to a second plasma treatment to produce a densified oxide layer. The second plasma treatment includes generating a second plasma by top and side RF sources and directing the second plasma to the treated oxide layer without a bias. The densified oxide layer has a final WER of less than one-half of the initial WER.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 2, 2023
    Inventors: Jung Chan LEE, Mun Kyu PARK, Jun LEE, Euhngi LEE, Kyu-Ha SHIM, Deven Matthew Raj MITTAL, Sungho JO, Timothy MILLER, Jingmei LIANG, Praket Prakash JHA, Sanjay G. KAMATH
  • Publication number: 20220328337
    Abstract: A method of modifying a high-resistivity substrate so that the substrate may be electrostatically clamped to a chuck is disclosed. The bottom surface is implanted with a resistivity-reducing species. In this way, resistivity of the bottom surface of the substrate may be greatly reduced. In some embodiments, to implant the bottom surface, a coating is applied to the top surface. After application of the coating, the substrate is flipped so that the front surface contacts the top surface of the chuck. The ions are then implanted into the exposed bottom surface to create the low resistivity layer. The resistivity of the low resistivity layer proximate the bottom surface after implant may be less than 1000 ohm-cm. Once the bottom surface has been implanted, the substrate may be processed conventionally. The low resistivity layer may later be removed by wafer backside thinning processes.
    Type: Application
    Filed: April 9, 2021
    Publication date: October 13, 2022
    Inventors: Sipeng Gu, Kyu-Ha Shim
  • Publication number: 20220262619
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800 ° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Application
    Filed: February 9, 2022
    Publication date: August 18, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidl Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim
  • Publication number: 20220109045
    Abstract: A method of isolating sections of the channel layer in a SOI workpiece is disclosed. Rather than etching material to create trenches, which are then filled with a dielectric material, ions are implanted into portions of the channel layer to transform these implanted regions from silicon or silicon germanium into an electrically insulating material. These ions may comprise at least one isolating species, such as oxygen, nitrogen, carbon or boron. This eliminates various processes from the fabrication sequence, including an etching process and a deposition process. Advantageously, this approach also results in greater axial strain in the channel layer, since the channel layer is continuous across the workpiece.
    Type: Application
    Filed: October 7, 2020
    Publication date: April 7, 2022
    Inventors: Sipeng Gu, Wei Zou, Kyu-Ha Shim
  • Publication number: 20220102500
    Abstract: A P-type field effect transistor (PFET) device and a method for fabricating a PFET device using fully depleted silicon on insulator (FDSOI) technology is disclosed. The method includes introducing germanium into the channel layer using ion implantation. This germanium implant increases the axial stress in the channel layer, improving device performance. This implant may be performed at low temperatures to minimize damage to the crystalline structure. Further, rather than using a long duration, high temperature anneal process, the germanium implanted in the channel layer may be annealed using a laser anneal or a rapid temperature anneal. The implanted regions are re-crystallized using the channel layer that is beneath the gate as the seed layer. In some embodiments, an additional oxide spacer is used to further separate the raised source and drain regions from the gate.
    Type: Application
    Filed: September 25, 2020
    Publication date: March 31, 2022
    Inventors: Sipeng Gu, Wei Zou, Kyu-Ha Shim, Qintao Zhang
  • Patent number: 11114299
    Abstract: A method of forming surface features in a hardmask layer, including etching a first surface feature into the hardmask layer, the first surface feature having a first critical dimension, performing an ion implantation process on the first surface feature to make the first surface feature resistant to subsequent etching processes, etching a second surface feature into the hardmask layer adjacent the first surface feature, wherein the first critical dimension is preserved.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: September 7, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Qintao Zhang, Kyu-Ha Shim, Rajesh Prasad
  • Patent number: 10930508
    Abstract: Disclosed are methods of forming devices. One method may include providing a first set of fins and a second set of fins extending from a substrate, and providing a dummy oxide over the first set of fins and the second set of fins. The method may further include performing a thermal implant to the second set of fins, wherein the thermal implant is an angled ion implant impacting the dummy oxide. The method may further include removing the dummy oxide from the first set of fins and the second set of fins, and forming a first work function (WF) metal over the first set of fins and a second WF metal over the second set of fins.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: February 23, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Qintao Zhang, Kyu-Ha Shim
  • Publication number: 20210005445
    Abstract: A method of forming surface features in a hardmask layer, including etching a first surface feature into the hardmask layer, the first surface feature having a first critical dimension, performing an ion implantation process on the first surface feature to make the first surface feature resistant to subsequent etching processes, etching a second surface feature into the hardmask layer adjacent the first surface feature, wherein the first critical dimension is preserved.
    Type: Application
    Filed: September 13, 2019
    Publication date: January 7, 2021
    Applicant: APPLIED Materials, Inc.
    Inventors: Qintao Zhang, Kyu-Ha Shim, Rajesh Prasad