Abstract: A blast joint swivel for use in a wellhead isolation tool includes a blast joint hanger mounted to a top of the wellhead isolation tool and a swivel body rotatably received in the blast joint hanger. The swivel body threadedly connects to a blast joint, which in turn threadedly connects to a top end of a tubing string suspended in a well. The blast joint swivel can also be displaced vertically over a limited range between upper and lower abutments to facilitate threading of the blast joint to the tubing string. The blast joint swivel facilitates connection of the wellhead isolation tool to the tubing string, which reduces wellhead isolation tool setup.

Abstract: Fracturing heads with one or more replaceable wear-resistant inserts have annular sealing elements for inhibiting fracturing fluids from circulating between the inserts and a main body of the fracturing head. Worn inserts and degraded sealing elements are easily replaced to refurbish the fracturing head without replacing or rebuilding the main body. Service life of the main body is therefore significantly prolonged. In one embodiment, an entire flow path through the main body is lined with wear-resistant replaceable inserts to further prolong the service life of the main body.

Abstract: A gate valve includes a valve body having a cylindrical passage defining a flow path through the valve, a gate for controlling fluid flow through the valve and a replaceable wear-resistant flow-path liner for in the flow path. The flow-path liner includes a plurality of replaceable wear-resistant inserts, including wear sleeves lining ports of the valve body, valve seats and a gate insert for a flow path bore through the gate. Each replaceable valve seat has a wiper ring for cleaning the gate when it opens and closes. By regularly inspecting and replacing worn-out inserts, the service life of the gate valve can be prolonged and the expense associated with replacing or rebuilding the valve body is avoided.

Abstract: A cup tool includes a cup tool tube having a threaded upper end for connection to a high-pressure mandrel, an outer surface over which an elastomeric cup is slidably mounted for reciprocal movement from an unset position for entry into a wellbore to a set position in which an annular gap is obstructed to contain fluid pressure below the elastomeric cup, the outer surface of the cup tool tube having a lower portion of a first diameter and an upper portion with a second, larger diameter and a tapered region between the upper portion and the lower portion, and the elastomeric cup includes a lip seal that rides against the outer surface of the cup tool tube, and seals against the tapered region of the cup tool tube to provide a high pressure seal between the cup tool tube and the elastomeric cup in the set position.

Abstract: A plug valve has a valve body, a cage fitted within the valve body and a rotatable plug housed within a cylindrical cavity in the cage, for controlling fluid flow through the valve. The cage has first and second opposed flat side surfaces, each side surface has a port for receiving a replaceable flow-path insert in a fluid-tight seal. In one embodiment, the plug also includes at least one inset seal for sealing the at least one of the ports when the plug is in a closed position to inhibit leakage through the valve at low fluid pressures.

Abstract: A casing-engaging wellhead isolation and method of the tool protects wellheads from lifting pressures induced by high fluid pressures and high flow rates used to stimulate low pressure wells. A releasable packer assembly mounted to a bottom end of a mandrel of the tool grips the casing and transfers the lifting pressures directly to the casing. Well treatment safety is thereby significantly enhanced.

Abstract: A low-pressure wellhead system with tubular heads and mandrels secured independently using threaded unions. A casing mandrel is secured to a wellhead by a first threaded union. Likewise, a tubing head spool is secured to the casing mandrel using a threaded union. A tubing hanger is also secured to the tubing head spool using a threaded union. An adapter flange may also be secured to the tubing hanger by a threaded union. Because this low-pressure wellhead is faster and easier to assemble and provides full bore access, there is less rig downtime, thus rendering the well completion process faster and more economical.

Abstract: A multi coil tubing injector includes a frame structure and a pair of gripper chain drives mounted to the frame structure. The pair of gripper chain drives are disposed in a common plane and spaced apart from each other, and have gripping blocks adapted to engage one or more of at least three differently-sized coil tubing strings to inject the coil tubing strings into, or extract them from, a subterranean well. The coil tubing injector assembly reduces a time required to perform many downhole operations, and therefore reduces a cost of well completion, stimulation and re-completion.

Abstract: A test plug tool for use in testing a pressure integrity of a pressure control stack mounted to a wellhead, including a joint between a casing and a casing support in the wellhead. The test plug tool includes a test plug of an appropriate diameter used to pressure test the pressure control stack as well as a joint between any one of a surface casing and the wellhead, an intermediate casing and an intermediate casing mandrel, and a production casing and a production casing mandrel. The pressure integrity of the wellhead is ensured at each stage of well drilling and well completion, and safety is improved. Optionally, a backpressure valve permits pressurized fluid that leaks below the test plug tool to flow upwardly through a central bore in a landing tool that is secured to the test plug tool to permit detection of the leak.

Abstract: A hybrid wellhead system is assembled using a plurality of threaded unions, such as spanner nuts or hammer unions, for securing respective tubular heads and a flanged connection for securing a flow control stack to a top of a tubing head spool. The tubing head spool is secured by a threaded union to an intermediate head spool. The intermediate head spool is secured by another threaded union to a wellhead. Each tubular head secures and suspends a tubular string in the well bore. The hybrid wellhead system is capable of withstanding higher fluid pressures than a conventional independent screwed wellhead, while providing a more economical alternative to a flanged, or ranged, wellhead system because it is less expensive to construct and faster to assemble.

Abstract: A metal ring gasket for a threaded union provides a high-pressure, fluid-tight, metal-to-metal seal between subcomponents of a fluid conduit. The metal ring gasket is made of carbon steel or stainless steel depending on a composition of the fluid to be conveyed through the conduit. The metal ring gasket has beveled corners and is received in a beveled annular groove on mating surfaces of the subcomponents of the threaded union. When compressed in the annular groove between the subcomponents, the metal ring gasket creates an energized, high-pressure, fluid-tight seal that is highly resistant to pressure and is capable of maintaining a seal even at elevated temperatures resulting from direct exposure of the fluid conduit to fire.

Abstract: A well stimulation tool includes a well stimulation tool mandrel with an axial bore having an internal diameter large enough to permit a backpressure plug to be run through the mandrel into a tubing mandrel, such as a tubing hanger or a casing mandrel, to which the well stimulation tool mandrel is secured. This permits well stimulation to be performed through a tubing string suspended in the well by the tubing mandrel, without requiring wireline services.

Abstract: A drilling flange and an independent screwed wellhead provides a metal-to-metal seal that supplements the traditional elastomeric O-rings for providing a fluid seal between the drilling flange and the wellhead. The metal-to-metal seal may be achieved using a metal ring gasket or two contacting metal surfaces that are machined to required tolerances and are configured to be forced together when the drilling flange is mounted to the wellhead. The metal-to-metal seal ensures a fluid seal between the flange body and the wellhead in the event that the O-rings malfunction or are destroyed by fire.

Abstract: A tubing assembly including a tubing string and tubing hanger provides a fluid passage with backpressure threads for securing a backpressure plug in a fluid-tight seal below the tubing hanger, so that the tubing hanger can be removed from the tubing string. The back pressure threads are preferably incorporated in a backpressure adapter pin connected between the tubing string and the tubing hanger. The adapter pin may also incorporate external weight-bearing shoulders for snubbing and/or suspending the tubing assembly. The backpressure plug is inserted or removed using a backpressure plug tool that slides through a packing in a pressurized casement that maintains pressure in an axial passage through a control stack of the wellhead.

Abstract: Adapters for connecting to a double-locking casing mandrel of an independent screwed wellhead include a lockdown flange with an adapter pin, and a retainer flange that may be used with or without the adapter pin. The retainer flange has a top surface with circumferentially-spaced threaded bores that permit well stimulation equipment to be mounted thereto. The retainer flange threadedly connects to a pin thread at a top of the casing mandrel, and therefore provides a low profile mounting flange for well stimulation equipment.

Abstract: A multi-fiber alignment system is provided for actively aligning optical fibers to an optical waveguide base on alignment status between each optical fiber and a corresponding optical device. Each of the optical fibers is held by bonding agent on a thermal pad from which radiation melts the bonding agent during adjustment of the optical fiber, and the optical fiber is fixed in its position by solidifying the bonding agent when being accurately aligned to a corresponding optical device.

Abstract: An adhesive for bonding an optoelectronic device within a hermetically sealable package comprising a low outgassing adhesive selected to limit the outgassing of organic molecules in a cured state.

Abstract: A system and method are presented for fusion-splicing a first optical transmission member to a second optical transmission member with a heat source, the first and second optical transmission members each having a retaining member surface configured to form a continuous joint joining the first and second optical transmission members. The method includes disposing the first optical transmission member in a first retaining member and disposing the second optical transmission member in a second retaining member. First and second retaining members are composed of similar or like materials. Corresponding optical surfaces of the first and second optical transmission members are aligned along one axis.

Abstract: A method and system for measuring the position of optical transmission members in an array includes: directing a laser light from a single laser source to two or more optical transmission members in an array; creating an optical interference pattern between the laser light emanating from the two or more optical transmission members; and characterizing the optical interference pattern to provide information about a position of the two or more optical transmission members in the array. In one embodiment, the array is a one-dimensional array. In another embodiment, the array is a two-dimensional array.

Abstract: A method for optically joining an optical fiber array holder with an opponent member includes: disposing the plurality of optical fibers extending from the end face in a fiber array holder; polishing an end face of each of the plurality of optical fibers disposed in the fiber array block; removing the fiber array block from the plurality of optical fibers; and placing the plurality of optical fibers in corresponding guides formed in a waveguide substrate, the polished end faces of each of the plurality of optical fibers extending to an opponent member.