Abstract: This invention provides a base unit for charging a handheld ID reader in which the charging contacts are mounted on a contact holder that is biased rearwardly during insertion of the reader, and thereafter snaps back in place and locks the reader after the reader has been pushed into a fully seated position in a well of the base unit. This lock is maintained between shoulders on the holder and corresponding locking tabs on the bottom face of the reader. The locking tabs are conductive, and provide two additional electrical contacts that engage contact pads on the reader bottom face. Each of the power and ground signals are connected over at least two electrical contacts between reader and base station, increasing reliability, especially when the reader is not in its fully seated position. An indicator LED is integrated in the base station enclosure near the charging contacts.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: An image based code reader comprises an image sensor. The image sensor is configured to acquire an image of a code. Additionally, the image based code reader includes a lens configured to project an image scene including the code onto the image sensor, the lens comprising a variable optical power that controls a focus distance of the image based code reader. The image based code reader further includes a processor operatively coupled to the image sensor and the lens. The processor is configured to acquire the image of the code using only pixels located within a region of interest of the sensor, and a size of the region of interest is selected based on the focus distance of the reader.

Abstract: This invention provides an integrated time-of-flight sensor that delivers distance information to a processor associated with the camera assembly and vision system. The distance is processed with the above-described feedback control, to auto-focus the camera assembly's variable lens during runtime operation based on the particular size/shape object(s) within the field of view. The shortest measured distance is used to set the focus distance of the lens. To correct for calibration or drift errors, a further image-based focus optimization can occur around the measured distance and/or based on the measured temperature. The distance information generated by the time-of-flight sensor can be employed to perform other functions. Other functions include self-triggering of image acquisition, object size dimensioning, detection and analysis of object defects and/or gap detection between objects in the field of view and software-controlled range detection to prevent unintentional reading of (e.g.

Abstract: This invention provides a vision system that is arranged to compensate for optical drift that can occur in certain variable lens assemblies, including, but not limited to, liquid lens arrangements. The system includes an image sensor operatively connected to a vision system processor, and a variable lens assembly that is controlled (e.g. by the vision processor or another range-determining device) to vary a focal distance thereof. A positive lens assembly is configured to weaken an effect of the variable lens assembly over a predetermined operational range of the object from the positive lens assembly. The variable lens assembly is located adjacent to a front or rear focal point of the positive lens. The variable lens assembly illustratively comprises a liquid lens assembly that can be inherently variable over approximately 20 diopter. In an embodiment, the lens barrel has a C-mount lens base.

Abstract: The present disclosure provides a vision system camera, and associated methods of operation, having a multi-core processor, high-speed, high-resolution imager, FOVE, auto-focus lens and imager-connected pre-processor to pre-process image data provides the acquisition and processing speed, as well as the image resolution that are highly desirable in a wide range of applications. This arrangement effectively scans objects that require a wide field of view, vary in size and move relatively quickly with respect to the system field of view. This vision system provides a physical package with a wide variety of physical interconnections to support various options and control functions. The package effectively dissipates internally generated heat by arranging components to optimize heat transfer to the ambient environment and includes dissipating structure (e.g. fins) to facilitate such transfer.

Abstract: A code reader includes an image acquisition system to acquire a plurality of images. A sensor detects motion of the code reader, and a processor is operatively coupled to the image acquisition system and the sensor. The processor performs a plurality of steps including associating a first detected motion data with one of the plurality of acquired images; associating a second detected motion data with a subsequent one of the plurality of acquired images; attempting to decode the one of the plurality of acquired images; determining if the second detected motion data is preferred over the first detected motion data; and attempting to decode the subsequent one of the plurality of acquired images when the second detected motion data is preferred over the first detected motion data.

Abstract: This invention provides a single-camera vision system, typically for use in logistics applications, that allows for adjustment of the camera viewing angle to accommodate a wide range of object heights and associated widths moving relative to an imaged scene with constant magnification. The camera assembly employs an image sensor that is more particularly suited to such applications, with an aspect (height-to-width) ratio of approximately 1:4 to 1:8. The camera assembly includes a distance sensor to determine the distance to the top of each object. The camera assembly employs a zoom lens that can change at relatively high speed (e.g. <10 ms) to allow adjustment of the viewing angle from object to object as each one passes under the camera's field of view (FOV). Optics that allow the image to be resolved on the image sensor within the desired range of viewing angles are provided in the camera lens assembly.

Abstract: In some aspects, camera systems can include a camera enclosure, a lens disposed in or along the camera enclosure along an optical axis of the camera system, and an optical accessory attached to camera enclosure, where the optical accessory is attached using a magnetic retention force that is provided by at least one magnetic element.

Abstract: This invention provides a vision system housing having a front plate assembly that accommodates a plurality of lens mount types. The front plate includes a central aperture that is located at a predetermined axial (camera axis) distance from a plane of an image sensor. The aperture is stepped from a wider diameter adjacent to the front to a narrower diameter more adjacent to the sensor. This arrangement enables threaded mounting of a plurality of lens mount types, for example M12 and C-Mount. The threaded base for the M12 lens is provided in the smaller-diameter, interior portion of the front plate aperture, adjacent to the sensor. The threaded base for the C-Mount lens is provided at the front of the front plate, adjacent to the exterior surface of the front plate and housing.

Abstract: This invention provides a vision system camera assembly and method for using the same that employs a light-field camera with an associated vision system image sensor and overlying microlens optics to acquire images of a scene. The camera generates a light field allowing object features at varying depths of field to be clearly imaged in a concurrent manner. In an illustrative embodiment a vision system, and associated method of use thereof, which images an object or other subject in a scene includes a vision system camera with an optics assembly and a light field sensor assembly. The camera is constructed and arranged to generate light field image data from light received through the optics assembly. A light field process analyzes the light field image data and that generates selected image information. A vision system processor then operates a vision system process on the selected image information to generate results therefrom.

Abstract: An electronic device includes an electronic circuit board containing a processing element and a vision sensor. A carrier frame is used to support the electronic circuit board. An optical element is positioned over the sensor and supported by the carrier frame. The electronic circuit board is bent to reduce the length, thickness and/or width of the electronic device, without increasing the others of the length, thickness and/or width of the electronic device.

Abstract: The present invention relates to optical imaging devices and methods for reading optical codes. The image device comprises a sensor, a lens, a plurality of illumination devices, and a plurality of reflective surfaces. The sensor is configured to sense with a predetermined number of lines of pixels, where the predetermined lines of pixels are arranged in a predetermined position. The lens has an imaging path along an optical axis. The plurality of illumination devices are configured to transmit an illumination pattern along the optical axis, and the plurality of reflective surfaces are configured to fold the optical axis.

Abstract: This invention provides a modular vision system. In an embodiment, the modular vision system comprises at least three primary modules/components. A main module contains a vision sensor and processor. An optical module contains a lens, focusing and illumination assemblies. An interface module contains external connectors. This combination enables either a linear or angled arrangement. The main module includes with a mating surface on the side opposite the sensor that is angled with respect to the sensor plane. The interface module defines a mating surface with respect the surface containing the connectors for the cables. A connector removably interconnects the interface module and the main module. The connector assembly, and each individual contact, is constructed and arranged to enable interconnection of the main and interface modules in both the straight and right angle arrangements by rotating the modules about a 180-degree orientation.

Abstract: The present invention relates to optical imaging devices and methods for reading optical codes. The image device comprises a sensor, a lens, a plurality of illumination devices, and a plurality of reflective surfaces. The sensor is configured to sense with a predetermined number of lines of pixels, where the predetermined lines of pixels are arranged in a predetermined position. The lens has an imaging path along an optical axis. The plurality of illumination devices are configured to transmit an illumination pattern along the optical axis, and the plurality of reflective surfaces are configured to fold the optical axis.

Abstract: This invention provides a module for a handheld device. The module includes an imager with optics and image acquisition/processing processors that provide high speed acquisition and handling of acquired image data. The acquired image data is processed by the device processor using a module application that resides within the device. A removable retaining component mounts within the module's base portion. The retaining component varies to accommodate different devices. The base portion includes appropriate ports enabling optical transmission to, for example, cameras and illuminators so that various native functions of the device can be employed as desired. The base portion also houses a battery and charging assembly e.g. an inductive charging unit. The inductive charging unit can be adapted to pass data, in addition to power, between the inductive coils and the charging unit can be interconnected to a data network with attached devices that employ data from the module.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: Systems and methods reduce temperature induced drift effects on a liquid lens used in a vision system. A feedback loop receives a temperature value from a temperature sensor, and based on the received temperature value, controls a power to the heating element based on a difference between the measured temperature of the liquid lens and a predetermined control temperature to maintain the temperature value within a predetermined control temperature range to reduce the effects of drift. A processor can also control a bias signal applied to the lens or a lens actuator to control temperature variations and the associated induced drift effects. An image sharpness can also be determined over a series of images, alone or in combination with controlling the temperature of the liquid lens, to adjust a focal distance of the lens.

Abstract: An electronic device includes an electronic circuit board containing a processing element and a vision sensor. A carrier frame is used to support the electronic circuit board. An optical element is positioned over the sensor and supported by the carrier frame. The electronic circuit board is bent to reduce the length, thickness and/or width of the electronic device, without increasing the others of the length, thickness and/or width of the electronic device.