Abstract: This invention provides a lens assembly for a vision system, allowing for a constant magnification at various focal distances. The lens assembly resides movably/adjustably along the optical axis relative to the sensor. In an embodiment, the lens assembly includes a fixed rear lens and a front lens that is moved mechanically to focus the object image on the image sensor. The lens assembly can alternatively include a liquid lens that is controlled to adjust magnification with respect to a fixed front lens so as to maintain a constant system magnification. The liquid lens resides between the (fixed) front lens assembly and the image sensor and can be controlled to focus the image onto the image sensor.

Abstract: Systems and methods provide an illumination assembly for a mark reader. A light transmitter is arranged in a surrounding relationship to an interior area, with the light transmitter having a proximal end and a distal end. An illumination source provides a light for transmission into the light transmitter. The light transmitter distal end allows the light from within the light transmitter to pass through and out of the distal end to provide bright field illumination and dark field illumination. The light transmitter distal end may include a first portion and a second portion, where light from within the light transmitter passes through and out of the first portion to provide bright field illumination, and light from within the light transmitter passes through and out of the second portion to provide dark field illumination.

Abstract: This invention provides a lens assembly for a vision system, allowing for a constant magnification at various focal distances. The lens assembly resides movably/adjustably along the optical axis relative to the sensor. In an embodiment, the lens assembly includes a fixed rear lens and a front lens that is moved mechanically to focus the object image on the image sensor. The lens assembly can alternatively include a liquid lens that is controlled to adjust magnification with respect to a fixed front lens so as to maintain a constant system magnification. The liquid lens resides between the (fixed) front lens assembly and the image sensor and can be controlled to focus the image onto the image sensor.

Abstract: A hand held industrial identification symbol reader projects diffuse illumination onto a region of interest to produce high contrast images of symbols. The diffuse illumination is particularly well suited for producing images of symbols that are marked directly on objects. The diffuse illumination is created through the use of an optically translucent diffuser having a generally tapered shape that distributes diffuse illumination throughout the field of view of the reader. The diffuse illumination can be supplemented with dark field illumination using selectively actuated illumination sources.

Abstract: Systems and methods reduce temperature induced drift effects on a liquid lens used in a vision system. A feedback loop receives a temperature value from a temperature sensor, and based on the received temperature value, controls a power to the heating element based on a difference between the measured temperature of the liquid lens and a predetermined control temperature to maintain the temperature value within a predetermined control temperature range to reduce the effects of drift. A processor can also control a bias signal applied to the lens or a lens actuator to control temperature variations and the associated induced drift effects. An image sharpness can also be determined over a series of images, alone or in combination with controlling the temperature of the liquid lens, to adjust a focal distance of the lens.

Abstract: The disclosed apparatus, systems, and methods provide for a displacement sensor with a multi-position image sensor. The displacement sensor includes an optical lens. The displacement sensor includes an image sensor configured to view an object through the lens along a plane of focus that is not parallel to an image plane of the image sensor. The displacement sensor includes a laser for illuminating the object by the displacement sensor, wherein the laser is: spaced from the lens at a fixed distance, and configured to project a line of light along the plane of focus of the image sensor. The displacement sensor comprises a first configuration wherein the image sensor is at a first location along an image plane with a first field of view along the plane of focus, and a second configuration at a second location with a different field of view.

Abstract: Systems and methods reduce temperature induced drift effects on a liquid lens used in a vision system. A feedback loop receives a temperature value from a temperature sensor, and based on the received temperature value, controls a power to the heating element based on a difference between the measured temperature of the liquid lens and a predetermined control temperature to maintain the temperature value within a predetermined control temperature range to reduce the effects of drift. A processor can also control a bias signal applied to the lens or a lens actuator to control temperature variations and the associated induced drift effects. An image sharpness can also be determined over a series of images, alone or in combination with controlling the temperature of the liquid lens, to adjust a focal distance of the lens.

Abstract: This invention provides a tool for tightening and loosening lenses with respect to camera bodies. The tool includes a body that defines a cavity that is slightly larger in diameter than the sidewalls of the lens adjacent the lens face. Within the cavity is a thin, high-friction, elastomeric material that resides between the edges of the lens when the cavity is pressurably engaged over the lens face. The material frictionally couples the tool body to the lens face and adjacent side walls, thereby allowing a predetermined level of torque to be applied to tighten or loosen the lens. The tool can be adapted for attachment to a handle, such as a torque wrench or can include a handle specifically adapted/contoured for grasping by a user's hand.

Abstract: Systems and methods provide an illumination assembly for a mark reader. A light transmitter is arranged in a surrounding relationship to an interior area, with the light transmitter having a proximal end and a distal end. An illumination source provides a light for transmission into the light transmitter. The light transmitter distal end allows the light from within the light transmitter to pass through and out of the distal end to provide bright field illumination and dark field illumination. The light transmitter distal end may include a first portion and a second portion, where light from within the light transmitter passes through and out of the first portion to provide bright field illumination, and light from within the light transmitter passes through and out of the second portion to provide dark field illumination.

Abstract: An electronic device includes a threaded spacer and a biasing element to reduce backlash. The threaded spacer includes a thread end point that is offset from the thread start point of the carrier frame. The offset thread ending and starting points create a gap between the threaded spacer and the carrier frame. The biasing element applies a force to the threaded spacer, thereby reducing the backlash between the lens and the carrier frame, while at the same time allowing the lens to be rotated for focus adjustments.

Abstract: An industrial reader is provided with an image formation system that is particularly adapted to read bar codes and two-dimensional symbols marked directly on objects. The image formation system includes illumination sources and illumination transmissive components that produce a combination of bright field and dark field illumination.

Abstract: This invention provides a vision system camera assembly that includes an optics and illumination module that is removably attached thereto, and that is arranged to project illumination along an optical axis of the imager. This arrangement allows for short exposure time and a short working distance from an imaged scene/surface under inspection. A semi-reflecting mirror turns a structured illumination beam from an illumination axis onto the optical axis while allowing light from the imaged scene to pass through the mirror and into the imager optics. The front end of the module contains a collimating optics that causes a collimated beam from the mirror to strike the surface at various off-axis angles. The collimating optics can include a telecentric lens assembly that can comprise a pair of stacked lenses having a perimeter that is equal to or greater than the area of interest on the surface.

Abstract: A method and camera assembly for use in a machine vision system, the assembly comprising a support structure forming a mounting flange that is configured for coupling with any of a plurality of exchangeable electrically controllable adjustable focal length lens assemblies, a two dimensional image sensor supported by the support structure and forming a sensor plane spaced from the mounting flange by a flange focal distance and a processor programmed with a flange focal distance error and to use the flange focal distance error to generate lens control signals to compensate for the flange focal distance error when a lens is mounted to the mounting flange.

Abstract: A light transmitter (e.g., pipe) is constructed from polycarbonate for increased shock resistance and can define a rectangular cross section. A chamfered end of the light pipe is textured or frosted to further diffuse refracted light passing through the end to present a more even effect. A conical/tapered diffuser within the light pipe is illuminated by a reflector that reflects a plurality of rear-ward-directed illumination sources back into the diffuser. The reflector can direct light into the forwardmost, remote regions of the diffuser to generate a better spread of light and alleviate spotting effects. The illumination sources can be multi-colored sources that respond to a controller to project a color and/or blink in a pattern to indicate various conditions. The controller can operate individual portions of the ring so that only corresponding portions of the light pipe perimeter are illuminated in a particular color at a given time.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: In some aspects, camera systems can include a camera enclosure, a lens disposed in or along the camera enclosure along an optical axis of the camera system, and an optical accessory attached to camera enclosure, where the optical accessory is attached using a magnetic retention force that is provided by at least one magnetic element.

Abstract: A hand held industrial identification symbol reader projects diffuse illumination onto a region of interest to produce high contrast images of symbols. The diffuse illumination is particularly well suited for producing images of symbols that are marked directly on objects. The diffuse illumination is created through the use of an optically translucent diffuser having a generally tapered shape that distributes diffuse illumination throughout the field of view of the reader. The diffuse illumination can be supplemented with dark field illumination using selectively actuated illumination sources.

Abstract: A method for scanning and decoding encoded symbols comprises processing low resolution image data from a full field of view and/or high resolution image data from one or more windowed segments of the field of view to provide imaging that is easily adaptable to different types of symbols and varying environmental conditions. The scanning method can be switched between the low resolution mode and the high resolution mode automatically based on whether the low resolution data is sufficiently accurate to decode the symbol.

Abstract: An imager defines a field of view and an optical axis. An illuminator directs illumination towards a region of interest, the region of interest being an intended position of the object. A tapered translucent diffuser is concentrically aligned with the optical axis, and has a first distal end proximate to the imager, and a second distal end proximate to the region of interest. The tapered translucent diffuser includes a darkened region, the darkened region to absorb a portion of the illumination to substantially reduce reflection of the portion of the illumination toward the object. A light guide can be positioned proximate the first distal end and the imager, such that a second illuminator can generate an aimer beam that passes through the light guide to produce an aimer pattern on the object.

Abstract: This invention provides a 3D laser capture system, and method for employing the same, that avoids a shadow effect and allows for straightforward set-up and use of the system in imaging the surface profile of an object. A camera is provided with a head assembly that includes a lens configuration and a pair of mirrors that generate two simultaneous views, of opposite object sides. The two views are projected by the mirrors and lens configuration onto discrete portions of the camera's image sensor. The separate images captured on each of the two portions of the sensor are both analyzed by the systems vision system processor, thereby allowing the processor's profiling algorithm to analyze the surface from two different viewing angles concurrently. Portions of the laser blocked in one view are generally visible in the other view. Alternatively, a second lens can be employed to provide a second field of view.