Patents by Inventor Lawrence Bernard Kool

Lawrence Bernard Kool has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140311918
    Abstract: A multi-step electrochemical stripping method includes providing a determined electrode potential between a reference electrode and an article submerged in an electrolyte; recording a current peak value of a current signal flowing through the article; removing the voltage provided to the article when the current signal falls to a determined first current value after passing the current peak value; refreshing the electrolyte; providing the determined electrode potential again for a determined time and determining whether the current signal is less than a determined second current value during the determined time, if not, goes back to the refreshing step; and if yes, the process ends.
    Type: Application
    Filed: October 11, 2012
    Publication date: October 23, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Wenlong Xu, Yinga Wu, Dengji Hu, Huiyu Xu, Bin Wei, Lawrence Bernard Kool, Zhixue Peng, Thomas Edward Mantkowski, Mark Kevin Meyer
  • Patent number: 8739404
    Abstract: The present disclosure is directed to the use and manufacture of cooling features within a component used in a hot gas path, such as within a turbine. In one embodiment, channels are formed within an external surface of the component and filled with a removable material. The external surface and channels may then be coated with one or more layers, such as a structural layer and/or top coat. The removable material may then be removed to leave the channels free of the removable material.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: June 3, 2014
    Assignee: General Electric Company
    Inventors: Ronald Scott Bunker, Bin Wei, Ann Melinda Ritter, Don Mark Lipkin, Raul Basilio Rebak, Lawrence Bernard Kool, Dennis Michael Gray
  • Publication number: 20140037850
    Abstract: The present invention provides a method of protecting refinery equipment, the method comprising: (a) applying an uncured organic coating comprising a curable epoxy phenol novolac resin and a curing agent comprising a vicinal primary diamine moiety to a surface of refinery equipment susceptible to corrosion and/or wear; and (b) curing the uncured coating to form a cured coating having a viscosity of at least 2,000,000 centipoise; wherein the uncured organic coating has a viscosity of less than 500,000 centipoise, and wherein the uncured coating is substantially free of components comprising secondary and tertiary amine groups, and wherein the uncured coating is characterized by a latent viscosity of at least 2,000,000 when cured for 1 hour at 50° C.
    Type: Application
    Filed: August 28, 2012
    Publication date: February 6, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Donald Joseph Buckley, JR., Lawrence Bernard Kool, Raul Basilio Rebak, Dennis Michael Gray, Brent Allen Clothier, Grzegorz Jan Kusinski
  • Publication number: 20140004310
    Abstract: Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
    Type: Application
    Filed: September 4, 2013
    Publication date: January 2, 2014
    Applicant: General Electric Company
    Inventors: Raul Basilio Rebak, Renee Bushey Rohling, Scott Andrew Weaver, Ronald Scott Bunker, Don Mark Lipkin, Lawrence Bernard Kool
  • Patent number: 8601691
    Abstract: Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: December 10, 2013
    Assignee: General Electric Company
    Inventors: Raul Basilio Rebak, Renee Bushey Rohling, Scott Andrew Weaver, Ronald Scott Bunker, Don Mark Lipkin, John Brian McDermott, Lawrence Bernard Kool, Ann Melinda Ritter
  • Publication number: 20130267750
    Abstract: A reactor has an inner surface accessible to the hydrocarbon and comprising a sintered product of at least one of cerium oxide, zinc oxide, tin oxide, zirconium oxide, boehmite and silicon dioxide, and a perovskite material of formula AaBbCcDdO3-?. 0<a<1.2, 0?b?1.2, 0.9<a+b?1.2, 0<c<1.2, 0?d?1.2, 0.9<c+d?1.2, ?0.5<?<0.5. A is selected from calcium, strontium, barium, and any combination thereof. B is selected from lithium, sodium, potassium, rubidium, and any combination thereof. C is selected from cerium, zirconium, antimony, praseodymium, titanium, chromium, manganese, ferrum, cobalt, nickel, gallium, tin, terbium and any combination thereof.
    Type: Application
    Filed: December 5, 2011
    Publication date: October 10, 2013
    Applicant: General Electric Company
    Inventors: Yanfei Gu, Wenqing Peng, Shizhong Wang, Chuan Lin, Lawrence Bernard Kool, Zhaoping Wu, Qijia Fu, Zhigang Deng
  • Patent number: 8528208
    Abstract: Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: September 10, 2013
    Assignee: General Electric Company
    Inventors: Raul Basilio Rebak, Ronald Scott Bunker, Lawrence Bernard Kool, Don Mark Lipkin, John Brian McDermott, Ann Melinda Ritter, Renee Bushey Rohling
  • Publication number: 20130230406
    Abstract: Gas turbine engine turbine blade includes a silicon-modified aluminide coating on at least an under platform region formed from a slurry composition being substantially free of hexavalent chromium. The silicon-modified aluminide coating provides oxidation resistance comparable to PtAl coatings without adding a weight penalty.
    Type: Application
    Filed: December 27, 2007
    Publication date: September 5, 2013
    Inventors: Melvin Howard Wilkins, Brent Ross Tholke, Lawrence Bernard Kool, Warren Davis Grossklaus, JR.
  • Publication number: 20130160609
    Abstract: The disclosure relates generally to methods for platinum recovery from articles. More specifically, the disclosure relates to methods for recovering platinum from gas engine components.
    Type: Application
    Filed: December 22, 2011
    Publication date: June 27, 2013
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Lawrence Bernard KOOL, Michael RUCKER, Mark ROSENZWEIG, Genfa HU
  • Publication number: 20120276308
    Abstract: Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
    Type: Application
    Filed: April 27, 2011
    Publication date: November 1, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Raul Basilio Rebak, Renee Bushey Rohling, Scott Andrew Weaver, Ronald Scott Bunker, Don Mark Lipkin, John Brian McDermott, Lawrence Bernard Kool, Ann Melinda Ritter
  • Publication number: 20120255870
    Abstract: Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 11, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Raul Basilio Rebak, Ronald Scott Bunker, Lawrence Bernard Kool, Don Mark Lipkin, John Brian McDermott, Ann Melinda Ritter, Renee Bushey Rohling
  • Patent number: 8210240
    Abstract: A casting process and apparatus for producing directionally-solidified castings, and castings produced therewith. The process entails applying a facecoat slurry to a surface within a mold cavity to form a continuous solid facecoat on the surface, introducing a molten metal alloy into the mold cavity so that the molten metal alloy contacts the facecoat, and then immersing the mold in a liquid coolant to cool and solidify the molten metal alloy and form a casting of the metal alloy, during which an oxide layer forms on the casting surface. The facecoat is sufficiently adherent to the oxide layer such that at least a portion of the facecoat detaches from the mold surface and remains tightly adhered to the casting surface in the event the casting contracts during cooling. The facecoat contains at least 60 weight percent of a first phase of yttria, and the balance of the facecoat is a binder phase of an inorganic material.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: July 3, 2012
    Assignee: General Electric Company
    Inventors: Shyh-Chin Huang, Stephen Francis Rutkowski, Michael Francis Xavier Gigliotti, Jr., Roger John Petterson, Lawrence Bernard Kool
  • Publication number: 20120124832
    Abstract: The present disclosure is directed to the use and manufacture of cooling features within a component used in a hot gas path, such as within a turbine. In one embodiment, channels are formed within an external surface of the component and filled with a removable material. The external surface and channels may then be coated with one or more layers, such as a structural layer and/or top coat. The removable material may then be removed to leave the channels free of the removable material.
    Type: Application
    Filed: November 23, 2010
    Publication date: May 24, 2012
    Applicant: General Electric Company
    Inventors: Ronald Scott Bunker, Bin Wei, Ann Melinda Ritter, Don Mark Lipkin, Raul Basilio Rebak, Lawrence Bernard Kool, Dennis Michael Gray
  • Publication number: 20120067939
    Abstract: A braze formulation includes a novel promoter and a metal filler. The promoter includes a blend of potassium tetrafluoroaluminate and potassium tetrafluoroborate. The braze may be used for repairing cracks in a substrate. The braze has a low melt point, removes oxides from within cracks and has improved penetration into cracks for repair.
    Type: Application
    Filed: November 23, 2011
    Publication date: March 22, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Lawrence Bernard Kool
  • Publication number: 20120060721
    Abstract: Slurry coating composition for selectively enriching surface regions of a metal-based substrate, for example, the under-platform regions of a turbine blade, with chromium. The slurry coating composition contains metallic chromium, optionally metallic aluminum in a lesser amount by weight than chromium, and optionally other constituents. The composition further includes colloidal silica, and may also include one or more additional constituents, though in any event the composition is substantially free of hexavalent chromium and sources thereof. The coating composition can be used in a process that entails applying the coating composition to a surface region to form a slurry coating, and then heating the coating to remove any volatile components of the coating composition and thereafter cause diffusion of chromium from the coating into the surface region to form a chromium-rich diffusion coating.
    Type: Application
    Filed: August 3, 2007
    Publication date: March 15, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Lawrence Bernard Kool, Brian Thomas Hazel, Michael Howard Rucker
  • Patent number: 8122942
    Abstract: A slurry suitable for forming facecoats, facecoats formed by such a slurry, and processes using such facecoats. The slurry is formed of a particulate refractory material, an aqueous suspension containing a particulate inorganic binder, a thixotropic organic binder, a dispersant, and possibly optional constituents excluding particulate refractory materials and inorganic binders. The particulate refractory material constitutes at least about 60 weight percent of the slurry and consists essentially of yttria. The aqueous suspension containing the particulate inorganic binder constitutes at most about 35 weight percent of the facecoat slurry. The dispersant is present in the slurry in an amount sufficient to stabilize the slurry at a pH of up to about 10, and has the general formula Hx[N(CH2)yOH]z, where x has a value of 0, 1 or 2, y has a value of 1 to 8, and z=3?x.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: February 28, 2012
    Assignee: General Electric Company
    Inventors: Stephen Francis Rutkowski, Lawrence Bernard Kool
  • Publication number: 20110295051
    Abstract: A method for cracking hydrocarbon, comprises: providing steam and hydrocarbon; and feeding steam and hydrocarbon into a reactor accessible to hydrocarbon and comprising a perovskite material of formula AaBbCcDdO3-?, wherein 0<a<1.2, 0?b?1.2, 0.9<a+b?1.2, 0<c<1.2, 0?d?1.2, 0.9<c+d?1.2, ?0.5<?<0.
    Type: Application
    Filed: May 25, 2011
    Publication date: December 1, 2011
    Inventors: Shizhong WANG, Wenqing Peng, Qijia Fu, Zhigang Deng, Zhaoping Wu, Chuan Lin, Yanfei Gu, Xiao Zhang, Lawrence Bernard Kool
  • Patent number: 8052800
    Abstract: A method and aqueous composition are provided for removing at least a portion of a coating from the surface of a substrate. The coating comprises an insulative material, and is contacted with an aqueous composition. The aqueous composition comprises dimethyl formamide.
    Type: Grant
    Filed: December 4, 2008
    Date of Patent: November 8, 2011
    Assignee: General Electric Company
    Inventors: Lawrence Bernard Kool, Brock Matthew Lape
  • Patent number: 8021491
    Abstract: A method for selectively removing an aluminum-poor overlay coating from a substrate of a component, which as a result of its low aluminum content is highly resistant to a selective stripping solution. The method entails diffusing aluminum into the overlay coating to form an aluminum-infused overlay coating having an increased aluminum level in at least an outer surface thereof. The diffusion step is carried out so that the increased aluminum level is sufficient to render the aluminum-infused overlay coating removable by selective stripping. The outer surface of the aluminum-infused overlay coating is then contacted with an aqueous composition to remove the aluminum-infused overlay coating from the substrate. The aqueous composition includes at least one acid having the formula HxAF6, and/or precursors thereof, wherein A is Si, Ge, Ti, Zr, Al, and/or Ga, and x is from 1 to 6.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: September 20, 2011
    Inventors: Lawrence Bernard Kool, Michael Howard Rucker, David Edwin Budinger
  • Publication number: 20110206532
    Abstract: The present invention provides a method for preparing an electroless nickel coating composition that includes (a) coating a substrate with an electroless nickel coating to provide a coated substrate; and (b) subjecting the coated substrate to a heating protocol comprising heating to a temperature in a range from about 550° C. to about 700° C. for a period of from about 7 to about 30 hours. An article made from the method is also provided.
    Type: Application
    Filed: February 23, 2010
    Publication date: August 25, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Francesco Sorbo, Lawrence Bernard Kool, William Clarke Brooks, Massimo Giannozzi, Eugenio Giorni, Thomas Lancsek, Steven Alfred Tysoe, Dennis Michael Gray, Todd Charles Curtis