Patents by Inventor Lawrence S. Melvin, III
Lawrence S. Melvin, III has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11741287Abstract: The independent claims of this patent signify a concise description of embodiments. Roughly described, a design team prioritizes polygons of a circuit design layout. This information is then encoded into a layout database that is passed to the manufacturing team for correction further processing toward tape-out. The priorities may be used by an engineer to disposition errors found in the layout. For example, a failure may be waived. In another embodiment, the priorities are used during hotspot fixing, a process where failed features are corrected. In hotspot fixing, the priority can be used to make correction tradeoffs in favor of the highest priority features. Priorities are set during the correction to favor fidelity of the higher priority features over the lower priority features. Each embodiment reduces cost, and in some cases, improve final device performance. This Abstract is not intended to limit the scope of the claims.Type: GrantFiled: July 8, 2021Date of Patent: August 29, 2023Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Frank L. Ferschweiler
-
Patent number: 11556052Abstract: A lithography process is described by a design for a lithographic mask and a description of the lithography configuration, which may include the lithography source, collection/illumination optics, projection optics, resist, and/or subsequent fabrication steps. The actual lithography process uses a lithographic mask fabricated from the mask design, which may be different than the nominal mask design. A mask fabrication model models the process for fabricating the lithographic mask from the mask design. Typically, this is an electron-beam (e-beam) process, which includes e-beam exposure of resist on a mask blank, processing of the exposed resist to form patterned resist, and etching of the mask blank with the patterned resist. The mask fabrication model, usually in conjunction with other process models, is used to estimate a result of the lithography process. Mask correction is then applied to the mask design based on the simulation result.Type: GrantFiled: November 4, 2020Date of Patent: January 17, 2023Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Kevin J. Hooker
-
Patent number: 11475201Abstract: A method of generating a mask used in fabrication of a semiconductor device includes, in part, selecting a source candidate, generating a process simulation model that includes a stochastic variance band model in response to the selected source candidate, performing a first optical proximity correction (OPC) on the data associated with the mask in response to the process simulation model, assessing one or more lithographic evaluation metrics in response to the OPC mask data, computing a cost in response to the assessed one or more lithographic evaluation metrics, and determining whether the computed cost satisfies a threshold condition. In response to the determination that the computed cost does not satisfy the threshold condition, a different source candidate may be selected.Type: GrantFiled: February 23, 2021Date of Patent: October 18, 2022Assignee: Synopsys, Inc.Inventors: William Stanton, Sylvain Berthiaume, Lawrence S. Melvin, III, Ulrich Klostermann
-
Patent number: 11468222Abstract: A method, includes, in part, defining a continuous signal, defining a threshold value, calibrating the continuous signal and the threshold value from measurements made on edges of one or more patterns on a mask and corresponding edges of the patterns on a wafer, convolving the continuous signal with a kernel to form a corrected signal, and establishing, by a processor, a probability of forming an edge at a point along the corrected signal in accordance with a difference between the value of the corrected signal at the point and the calibrated threshold value. The kernel is calibrated using the same measurements made on the patterns' edges.Type: GrantFiled: February 22, 2021Date of Patent: October 11, 2022Assignee: Synopsys, Inc.Inventors: Yudhishthir Prasad Kandel, Lawrence S. Melvin, III
-
Patent number: 11402742Abstract: An EUV mask absorber formed on a semiconductor structure, includes, in part a sidewall forming am angle relative to a surface of the semiconductor structure that is less than 90 degrees. The sidewall includes a layer of reflective material. The semiconductor structure may include, in part, a multitude of layers. The semiconductor structure may be disposed on a glass substrate, a silicon substrate, or the like. The EUV mask absorber is adapted to shift a phase of the EUV light passing therethrough. The EUV mask absorber may further include, in part, a layer of Ruthenium near a bottom surface of the absorber structure. The EUV mask absorber may further includes, in part, a layer of reflective material near a top surface of the absorber structure. The EUV mask absorber may further include, in part, Tantalum Oxynitride.Type: GrantFiled: February 28, 2019Date of Patent: August 2, 2022Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Yudhishthir Prasad Kandel
-
Patent number: 11314171Abstract: Certain aspects relate to a method for improving a lithography configuration. In the lithography configuration, a source illuminates a mask to expose resist on a wafer. A processor determines a defect-based focus exposure window (FEW). The defect-based FEW is an area of depth of focus and exposure latitude for the lithography configuration with an acceptable level of defects on the wafer. The defect-based FEW is determined based on a predicted probability distribution for occurrence of defects on the wafer. A processor also determines a critical dimension (CD)-based FEW. The CD-based FEW is an area of depth of focus and exposure latitude for the lithography configuration with an acceptable level of CD variation on the wafer. It is determined based on predicted CDs on the wafer. The lithography configuration is modified based on increasing an area of overlap between the defect-based FEW and the CD-based FEW.Type: GrantFiled: September 25, 2020Date of Patent: April 26, 2022Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Yudhishthir Prasad Kandel, Qiliang Yan, Ulrich Karl Klostermann
-
Patent number: 11187973Abstract: Techniques and systems for improving wafer contrast by manipulating reflective extreme ultraviolet (EUV) mask absorber are described. Some embodiment disclosed herein provide for EUV absorber material, which transmits some EUV illumination, to suppress the printing of sub-resolution assist features (SRAFs) while making the SRAFs closer in size to the printed feature by thinning the SRAF absorber thickness from the nominal mask absorber thickness in the bright-field mask case. In the dark-field mask case, a layer of absorber material is left in the SRAF trenches to prevent SRAF printing.Type: GrantFiled: September 13, 2019Date of Patent: November 30, 2021Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Yudhishthir P. Kandel
-
Publication number: 20210263404Abstract: A method, includes, in part, defining a continuous signal, defining a threshold value, calibrating the continuous signal and the threshold value from measurements made on edges of one or more patterns on a mask and corresponding edges of the patterns on a wafer, convolving the continuous signal with a kernel to form a corrected signal, and establishing, by a processor, a probability of forming an edge at a point along the corrected signal in accordance with a difference between the value of the corrected signal at the point and the calibrated threshold value. The kernel is calibrated using the same measurements made on the patterns' edges.Type: ApplicationFiled: February 22, 2021Publication date: August 26, 2021Inventors: Yudhishtir Prasad Kandel, Lawrence S. Melvin, III
-
Publication number: 20210263405Abstract: A method of generating a mask used in fabrication of a semiconductor device includes, in part, selecting a source candidate, generating a process simulation model that includes a stochastic variance band model in response to the selected source candidate, performing a first optical proximity correction (OPC) on the data associated with the mask in response to the process simulation model, assessing one or more lithographic evaluation metrics in response to the OPC mask data, computing a cost in response to the assessed one or more lithographic evaluation metrics, and determining whether the computed cost satisfies a threshold condition. In response to the determination that the computed cost does not satisfy the threshold condition, a different source candidate may be selected.Type: ApplicationFiled: February 23, 2021Publication date: August 26, 2021Applicant: Synopsys, Inc.Inventors: William Stanton, Sylvain Berthiaume, Lawrence S. Melvin, III, Ulrich Klostermann
-
Patent number: 11093680Abstract: The independent claims of this patent signify a concise description of embodiments. Roughly described, a design team prioritizes polygons of a circuit design layout. This information is then encoded into a layout database that is passed to the manufacturing team for correction further processing toward tape-out. The priorities may be used by an engineer to disposition errors found in the layout. For example, a failure may be waived. In another embodiment, the priorities are used during hotspot fixing, a process where failed features are corrected. In hotspot fixing, the priority can be used to make correction tradeoffs in favor of the highest priority features. Priorities are set during the correction to favor fidelity of the higher priority features over the lower priority features. Each embodiment reduces cost, and in some cases, improve final device performance. This Abstract is not intended to limit the scope of the claims.Type: GrantFiled: September 25, 2019Date of Patent: August 17, 2021Assignee: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Frank L. Ferschweiler
-
Publication number: 20210132486Abstract: A lithography process is described by a design for a lithographic mask and a description of the lithography configuration, which may include the lithography source, collection/illumination optics, projection optics, resist, and/or subsequent fabrication steps. The actual lithography process uses a lithographic mask fabricated from the mask design, which may be different than the nominal mask design. A mask fabrication model models the process for fabricating the lithographic mask from the mask design. Typically, this is an electron-beam (e-beam) process, which includes e-beam exposure of resist on a mask blank, processing of the exposed resist to form patterned resist, and etching of the mask blank with the patterned resist. The mask fabrication model, usually in conjunction with other process models, is used to estimate a result of the lithography process. Mask correction is then applied to the mask design based on the simulation result.Type: ApplicationFiled: November 4, 2020Publication date: May 6, 2021Inventors: Lawrence S. Melvin, III, Kevin J. Hooker
-
Publication number: 20210088913Abstract: Certain aspects relate to a method for improving a lithography configuration. In the lithography configuration, a source illuminates a mask to expose resist on a wafer. A processor determines a defect-based focus exposure window (FEW). The defect-based FEW is an area of depth of focus and exposure latitude for the lithography configuration with an acceptable level of defects on the wafer. The defect-based FEW is determined based on a predicted probability distribution for occurrence of defects on the wafer. A processor also determines a critical dimension (CD)-based FEW. The CD-based FEW is an area of depth of focus and exposure latitude for the lithography configuration with an acceptable level of CD variation on the wafer. It is determined based on predicted CDs on the wafer. The lithography configuration is modified based on increasing an area of overlap between the defect-based FEW and the CD-based FEW.Type: ApplicationFiled: September 25, 2020Publication date: March 25, 2021Inventors: Lawrence S. Melvin, III, Yudhishthir Prasad Kandel, Qiliang Yan, Ulrich Karl Klostermann
-
Patent number: 10915031Abstract: A method of compensating for degradation of an optical source includes in part, generating a first model of the optical source at a first point in time, generating a second model of the optical source at a second point in time occurring after the first point in time, determining the difference between the first and second models, and varying a dose of the optical source if the determined difference is greater than a first threshold value. The compensation method optionally includes, in part, varying a focus distance of the optical source if the determined difference is greater than the first threshold value. The generation of the first model optionally includes, in part, generating wafer data from the optical source, and generating an optical proximity correction (OPC) model from the wafer data. The optical source may be an extreme ultraviolet optical source.Type: GrantFiled: February 7, 2018Date of Patent: February 9, 2021Assignee: SYNOPSYS, INC.Inventor: Lawrence S. Melvin, III
-
Patent number: 10852635Abstract: A photolithography model used in an optical proximity correction process modifies an image output intensity of a point disposed along a two dimensional plane and having coordinates (x,y) in accordance with a gradient of a convolution of a mask value at the point and a sampling pattern function selected at the point. The sampling pattern function includes, in part, a first subset of sampling patterns and a second subset of sampling patterns. The first subset of sampling patterns includes first and second nodes. The second subset of sampling patterns include first and second antinodes. The gradient of the convolution of the mask value and the first and second nodes of the first subset are scaled by a first coefficient. The gradient of the convolution of the mask value and the first and second antinodes of the second subset are scaled by a second coefficient.Type: GrantFiled: February 26, 2018Date of Patent: December 1, 2020Assignee: SYNOPSYS, INC.Inventors: Chun-Chieh Kuo, Jensheng Huang, Lawrence S. Melvin, III
-
Publication number: 20200089101Abstract: Techniques and systems for improving wafer contrast by manipulating reflective extreme ultraviolet (EUV) mask absorber are described. Some embodiment disclosed herein provide for EUV absorber material, which transmits some EUV illumination, to suppress the printing of sub-resolution assist features (SRAFs) while making the SRAFs closer in size to the printed feature by thinning the SRAF absorber thickness from the nominal mask absorber thickness in the bright-field mask case. In the dark-field mask case, a layer of absorber material is left in the SRAF trenches to prevent SRAF printing.Type: ApplicationFiled: September 13, 2019Publication date: March 19, 2020Applicant: Synopsys, Inc.Inventors: Lawrence S. Melvin, III, Yudhishthir P. Kandel
-
Patent number: 10365557Abstract: A method, system or computer usable program product for building a fast lithography OPC model that predicts semiconductor manufacturing process outputs on silicon wafers including providing a first principles model of the semiconductor manufacturing process, providing a set of empirical data for storage in memory, utilizing a processor to develop a rigorous model for a process condition from the first principles model and the set of empirical data, and utilizing the processor running the rigorous model to generate emulated data for the process condition to develop a virtual model for predicting the semiconductor manufacturing process outputs.Type: GrantFiled: February 19, 2014Date of Patent: July 30, 2019Assignee: SYNOPSYS, INC.Inventors: Artak Isoyan, Lawrence S. Melvin, III
-
Publication number: 20190072847Abstract: A photolithography model used in an optical proximity correction process modifies an image output intensity of a point disposed along a two dimensional plane and having coordinates (x,y) in accordance with a gradient of a convolution of a mask value at the point and a sampling pattern function selected at the point. The sampling pattern function includes, in part, a first subset of sampling patterns and a second subset of sampling patterns. The first subset of sampling patterns includes first and second nodes. The second subset of sampling patterns include first and second antinodes. The gradient of the convolution of the mask value and the first and second nodes of the first subset are scaled by a first coefficient. The gradient of the convolution of the mask value and the first and second antinodes of the second subset are scaled by a second coefficient.Type: ApplicationFiled: February 26, 2018Publication date: March 7, 2019Inventors: Chun-Chieh Kuo, Jensheng Huang, Lawrence S. Melvin, III
-
Patent number: 9940694Abstract: Systems and techniques for performing resolution enhancement on target patterns based on holographic imaging technique (HIT) are described. During operation, an electronic design automation (EDA) tool can compute an in-line hologram of the target patterns based on parameters associated with a photolithography process that is used in a semiconductor manufacturing process, wherein the semiconductor manufacturing process is to be used for printing the target patterns on a semiconductor wafer. Next, the EDA tool can determine the mask patterns based on the in-line hologram.Type: GrantFiled: May 22, 2015Date of Patent: April 10, 2018Assignee: Synopsys, Inc.Inventors: Artak Isoyan, Lawrence S. Melvin, III
-
Publication number: 20150339802Abstract: Systems and techniques for performing resolution enhancement on target patterns based on holographic imaging technique (HIT) are described. During operation, an electronic design automation (EDA) tool can compute an in-line hologram of the target patterns based on parameters associated with a photolithography process that is used in a semiconductor manufacturing process, wherein the semiconductor manufacturing process is to be used for printing the target patterns on a semiconductor wafer. Next, the EDA tool can determine the mask patterns based on the in-line hologram.Type: ApplicationFiled: May 22, 2015Publication date: November 26, 2015Applicant: Synopsys, Inc.Inventors: Artak Isoyan, Lawrence S. Melvin, III
-
Publication number: 20140244226Abstract: A method, system or computer usable program product for building a fast lithography OPC model that predicts semiconductor manufacturing process outputs on silicon wafers including providing a first principles model of the semiconductor manufacturing process, providing a set of empirical data for storage in memory, utilizing a processor to develop a rigorous model for a process condition from the first principles model and the set of empirical data, and utilizing the processor running the rigorous model to generate emulated data for the process condition to develop a virtual model for predicting the semiconductor manufacturing process outputs.Type: ApplicationFiled: February 19, 2014Publication date: August 28, 2014Applicant: Synopsys Inc.Inventors: Artak Isoyan, Lawrence S. Melvin, III