Patents by Inventor Lee A. Shaw

Lee A. Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160186430
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: March 10, 2016
    Publication date: June 30, 2016
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Patent number: 9340062
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: May 17, 2016
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20150314638
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Application
    Filed: July 14, 2015
    Publication date: November 5, 2015
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20150308108
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: July 6, 2015
    Publication date: October 29, 2015
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Patent number: 9114664
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: August 25, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Patent number: 9102572
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: August 11, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Patent number: 8992115
    Abstract: A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 31, 2015
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 8962087
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Grant
    Filed: October 24, 2013
    Date of Patent: February 24, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Publication number: 20140346699
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: August 11, 2014
    Publication date: November 27, 2014
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Publication number: 20140314986
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Application
    Filed: July 1, 2014
    Publication date: October 23, 2014
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Patent number: 8793964
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: August 5, 2014
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20140050854
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: October 24, 2013
    Publication date: February 20, 2014
    Applicant: LITHOCRETE, INC.
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Patent number: 8419311
    Abstract: A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: April 16, 2013
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20120321802
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: August 27, 2012
    Publication date: December 20, 2012
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Publication number: 20120315085
    Abstract: A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.
    Type: Application
    Filed: August 23, 2012
    Publication date: December 13, 2012
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 8272807
    Abstract: A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.
    Type: Grant
    Filed: February 11, 2011
    Date of Patent: September 25, 2012
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 8246269
    Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.
    Type: Grant
    Filed: January 6, 2012
    Date of Patent: August 21, 2012
    Assignee: Lithocrete, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20120096803
    Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.
    Type: Application
    Filed: January 6, 2012
    Publication date: April 26, 2012
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 8162563
    Abstract: Provided is an aquifer replenishing pavement formed above soil having a sand lens above the aquifer and a clay layer above the sand lens. The pavement includes an aggregate leach field having an aggregate top surface, and an aggregate bottom surface abutting the clay layer. The pavement further includes a pavement layer having an exposed pavement top surface, and a pavement bottom surface abutting the aggregate leach field. A surface drain extends through the pavement layer to drain fluid from the exposed pavement top surface to the aggregate leach field. An aggregate drain extends from the aggregate leach field into the sand lens through the clay layer to drain fluid from the aggregate leach field into the aquifer. A filter is disposed within one of the surface drain and the aggregate drain. The filter is configured to remove foreign particulates from fluid passing therethrough.
    Type: Grant
    Filed: January 22, 2010
    Date of Patent: April 24, 2012
    Assignee: Oceansafe LLC
    Inventors: Ronald Shaw, Lee A. Shaw
  • Patent number: 8079775
    Abstract: A non-slick surface-seeded exposed aggregate concrete product and method of making the same enhances the coefficient of friction of an exposed surface thereof to reduce undesirable slipping and sliding. Implementations of the present invention are characterized by the use of fine sand and aggregate broadcast over the exposed surface, which surface has been prepared to receive the same. After curing, the exposed surface is then ground and acid-etched to define fissures, cracks, and/or sharp edges of the aggregate. Subsequently finishing steps are performed to produce the non-slick concrete product which may be used for high traffic pedestrian areas where foot gripping and traction are important, such as on stairs, ramps, walkways, courtyards, and the like.
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: December 20, 2011
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw