Patents by Inventor Lee A. Shaw

Lee A. Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090080970
    Abstract: A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.
    Type: Application
    Filed: September 20, 2007
    Publication date: March 26, 2009
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7493732
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: February 24, 2009
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20090038755
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Application
    Filed: October 14, 2008
    Publication date: February 12, 2009
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080267704
    Abstract: A disc dowel system is interposed between adjacent first and second concrete pours defining a pour joint therebetween. The disc dowel system comprises a pocket former having a rib insert disposable therewithin for engaging the sides of a dowel plate. The pocket former has a vertical base flange with a pair of fastener-receiving bosses for securing the pocket former to a concrete form. The pocket former has a horizontally extending interior compartment with an open straight side that is aligned with the pour joint and is positioned within the first pour. The dowel plate has an orthogonal shape with an embedded portion and a slidable portion. The embedded portion is rigidly encapsulated within the second pour. The slidable portion is slidably disposed within the pocket former such that the dowel plate permits relative horizontal movement of the first and second pours while restricting relative vertical movement thereof.
    Type: Application
    Filed: June 20, 2008
    Publication date: October 30, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080222994
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: March 15, 2007
    Publication date: September 18, 2008
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Publication number: 20080159811
    Abstract: A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extent through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.
    Type: Application
    Filed: March 11, 2008
    Publication date: July 3, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080134606
    Abstract: An expansion joint system for a wall is provided herein wherein a first concrete wall component is substantially separated from a second concrete wall component via a rigid plate such that contraction of the first concrete wall component does not create significant stresses in the first or second concrete wall component so as to create cracks in the first or second concrete wall component. Moreover, a compressible material may be disposed between the rigid plate and/or the first and/or second concrete wall component such that expansion of the first concrete wall component compresses the compressible material instead of imposing significant stresses on the first or second concrete wall component so as to be likely to form cracks in the first or second concrete wall component.
    Type: Application
    Filed: December 7, 2006
    Publication date: June 12, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7381007
    Abstract: A joint assembly for controlling fractures along a fracture axis in a monolithic pour concrete structure is provided. The concrete structure is defined by a first edge form section and a generally opposed second edge form section. The joint assembly is characterized by a suspension line extending between the first edge form section and the second edge form section, and a fracture inducing sheath suspended therefrom within the concrete structure. The sheath may define an elongate slit that exposes an internal channel that the suspension line traverses. Additionally, a method for forming a control joint in a monolithic pour concrete structure via the joint assembly is provided.
    Type: Grant
    Filed: August 6, 2007
    Date of Patent: June 3, 2008
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7381008
    Abstract: Disclosed is a disc dowel system interposed between adjacent first and second concrete pours defining a pour joint therebetween. The disc dowel system comprises a positioner bracket, a pocket former and a dowel plate. The positioner bracket has a vertically disposed base flange and a horizontally disposed plate portion extending therefrom. The base flange is rigidly attachable to a concrete form. The pocket former has a horizontally extending interior compartment with an open, generally straight side and an arch-shaped compartment perimeter extending therefrom. The straight side is aligned with the pour joint. The pocket former is positioned within the first pour by the positioner bracket. The dowel plate has a generally rounded shape with an embed portion and a slidable portion.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: June 3, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080124176
    Abstract: A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.
    Type: Application
    Filed: January 29, 2008
    Publication date: May 29, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080124174
    Abstract: A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.
    Type: Application
    Filed: January 29, 2008
    Publication date: May 29, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080112757
    Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.
    Type: Application
    Filed: January 17, 2008
    Publication date: May 15, 2008
    Inventors: Lee Shaw, Ronald Shaw
  • Publication number: 20080085156
    Abstract: Disclosed are a concrete dowel placement devices and a method of utilizing the same. A metallic stud is driven, screwed, or otherwise attached to a form. The stud may be a unitary structure, or may be a hollow tube with conventional fastening means such as nails and screws extending through and holding the hollow tube to the form. A cover having an interior compartment substantially equal in diameter to the stud is slidably placed thereon, and a first enclosed area is developed with a plurality of forms. Concrete is poured into the first enclosed area, and upon curing, the form and the stud are removed, leaving the cover embedded in the concrete. A metallic dowel is inserted into the cover, and a second enclosed area is developed with like configured forms. The metallic dowel extends into the second enclosed area.
    Type: Application
    Filed: December 6, 2007
    Publication date: April 10, 2008
    Inventors: Lee Shaw, Ronald Shaw
  • Patent number: 7351004
    Abstract: A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: April 1, 2008
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080056819
    Abstract: A joint assembly for controlling fractures along a fracture axis in a monolithic pour concrete structure is provided. The concrete structure is defined by a first edge form section and a generally opposed second edge form section. The joint assembly is characterized by a suspension line extending between the first edge form section and the second edge form section, and a fracture inducing sheath suspended therefrom within the concrete structure. The sheath may define an elongate slit that exposes an internal channel that the suspension line traverses. Additionally, a method for forming a control joint in a monolithic pour concrete structure via the joint assembly is provided.
    Type: Application
    Filed: September 1, 2006
    Publication date: March 6, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080056821
    Abstract: A joint assembly for controlling fractures along a fracture axis in a monolithic pour concrete structure is provided. The concrete structure is defined by a first edge form section and a generally opposed second edge form section. The joint assembly is characterized by a suspension line extending between the first edge form section and the second edge form section, and a fracture inducing sheath suspended therefrom within the concrete structure. The sheath may define an elongate slit that exposes an internal channel that the suspension line traverses. Additionally, a method for forming a control joint in a monolithic pour concrete structure via the joint assembly is provided.
    Type: Application
    Filed: August 6, 2007
    Publication date: March 6, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7338230
    Abstract: A disc dowel system is interposed between adjacent first and second concrete pours defining a pour joint therebetween. The disc dowel system comprises a positioner bracket, a pocket former and an orthogonally shaped dowel plate. The positioner bracket has a vertically disposed base flange and a horizontally disposed plate portion extending therefrom. The base flange is rigidly attachable to a concrete form. The pocket former has a horizontally extending interior compartment with an open, generally straight side and a compartment perimeter. The straight side is aligned with the pour joint. The pocket former is positioned within the first pour by the positioner bracket. The dowel plate has an orthogonal shape with an embedded portion and a slidable portion.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: March 4, 2008
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7334962
    Abstract: A joint assembly for controlling fractures along a fracture axis in a monolithic pour concrete structure is provided. The concrete structure is defined by a first edge form section and a generally opposed second edge form section. The joint assembly is characterized by a suspension line extending between the first edge form section and the second edge form section, and a fracture inducing sheath suspended therefrom within the concrete structure. The sheath may define an elongate slit that exposes an internal channel that the suspension line traverses. Additionally, a method for forming a control joint in a monolithic pour concrete structure via the joint assembly is provided.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: February 26, 2008
    Assignee: Shaw & Sons, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 7322772
    Abstract: A method and a surface seeded exposed aggregate concrete product are provided that precisely simulate the appearance and qualities of various types of natural quarried stone, such as granite, marble, rhinestone, bluestone, and brownstone, to name a few. Implementations of the present invention are characterized by the use of fine sand and aggregate broadcast over the exposed surface of poured concrete, which surface has been prepared to receive the same. Subsequently, a surface retarder and finishing steps are performed to produce the concrete product which assimilates the characteristics and colors of natural quarried stone, such as speckles, inclusions, flecks, graining, fractures, joints, knots, crystallization patterns, streaks, weathering, etc.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: January 29, 2008
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Publication number: 20080019770
    Abstract: A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.
    Type: Application
    Filed: July 19, 2006
    Publication date: January 24, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw