Abstract: A method of sensing an ambient heat transfer condition surrounding a shape memory alloy element includes heating the shape memory alloy element, sensing the resistance of the shape memory alloy element, and measuring the period of time taken to heat the shape memory alloy element to a pre-determined level of a resistance characteristic. The ambient heat transfer condition surrounding the shape memory alloy element is calculated by referencing a relationship between the period of time taken to heat the shape memory alloy to the pre-determined level of the resistance characteristic and the ambient heat transfer condition.

Abstract: A method for controlling an electric machine includes measuring a motor control parameter or parameters and selectively positioning an adjustable member within the electric machine in response the motor control parameters. Selective positioning of the adjustable member varies the geometry of a flux path within the electric machine, thereby inducing a predetermined voltage output in the electric machine. An electric machine includes a rotor, a shaft operatively connected to the rotor to rotate in conjunction therewith, and a stator. An adjustable member is positioned between the rotor and the stator, and has a variable offset position that can be selected by an electronic control unit (ECU) and applied by an actuator to thereby vary the geometry of a flux path within the electric machine. The adjustable member can include a non-magnetic annular hub and magnetic radial arms and axial extensions.

Abstract: A generator system that includes a six-phase AC machine and an active rectifier bridge employing low on-resistance switches, such as MOSFET switches, for converting the AC current from the machine to a DC current. The system also includes a switch control circuit to switch the MOSFET switches in synchronization with the six-phase current flow. The system determines the phase-to-ground voltages of the machine for inputs to the switch control circuit. The control circuit calculates the phase-to-phase voltages from the phase-to-ground voltages. The control circuit uses a specific control scheme to determine if each of the phase-to-phase voltages is above or below first and second predetermined threshold voltages, where if the phase-to-phase voltage is above the first threshold voltage, the control circuit closes the switch, and if the phase-to-phase voltage is below the second threshold voltage, the control circuit opens the switch.

Abstract: A variable geometry electric machine that includes a moveable magnetic member that varies the flux path between a rotor and a stator of the machine depending on the machine speed to control the flux between the rotor and the stator. As the speed of the machine increases, the magnetic member is selectively withdrawn in an axial direction from between the rotor and the stator so that at higher machine speeds, the back EMF of the machine is reduced so that the speed of the machine can be increased. The magnetic member includes spaced apart magnetic strips mounted to a non-magnetic hub. In one embodiment, the magnetic strips are positioned within an air gap between the rotor and the stator and against ends of teeth of the stator, where stator coils are positioned between the teeth. In another embodiment, the magnetic strips are positioned within the teeth of the stator.

Abstract: A generator system that includes a three-phase AC machine and an active rectifier bridge employing low on-resistance MOSFET switches for converting the AC current from the machine to a DC current. The system also includes a switch control circuit to switch the MOSFET switches in synchronization with the three-phase current flow. The system determines the phase-to-ground voltages of the machine as inputs to the switch control circuit. The control circuit calculates the phase-to-phase voltages from the phase-to-ground voltages. The control circuit then determines if each of the phase-to-phase voltages is above or below first and second predetermined threshold voltages, where if the phase-to-phase voltage is above the first threshold voltage, the control circuit closes the switch, and if the phase-to-phase voltage is below the second threshold voltage, the control circuit opens the switch.

Abstract: An active material actuator adapted for use in a circuit includes an active material member, and a piezoelectric or piezoresistive element or otherwise force sensing device, wherein the element or device is communicatively coupled to the member and operable to vary the current within the circuit when the member is caused to achieve a predetermined stress, such that, in one aspect, the element presents an overload protection mechanism.

Abstract: A linear actuator associated with an actuator system for a device includes a wire cable fabricated from an active material. The linear actuator couples to the device and to the moveable element. The active material induces strain in the linear actuator in response to an activation signal. The linear actuator translates the moveable element relative to the device in response to the induced strain. An activation controller electrically connects to the linear actuator and generates the activation signal. A position feedback sensor monitors a position of the moveable element.

Abstract: A method for detecting a mechanical overload condition of an energized linear actuator to prevent commanding an activation signal to the linear actuator that may mechanically overload the linear actuator includes monitoring feedback variation of a movable element associated with the linear actuator including monitoring a present feedback signal of the movable element, monitoring a previous feedback signal of the movable element, comparing the present feedback signal and the previous feedback signal and determining the feedback variation based on the comparing. The feedback variation is compared to a feedback variation threshold. An input signal associated with the activation signal for controlling the linear actuator is monitored and the input signal compared to an input signal threshold. The electrical overload condition is detected when the feedback variation is less than the feedback variation threshold and the input signal is greater than the input signal threshold.

Abstract: A method for executing mechanical overload protection to prevent commanding a control signal to a linear actuator that may mechanically overload the linear actuator when an overload condition of the linear actuator is detected, the linear actuator utilized for controlling a movable element associated with the linear actuator responsive to the control signal, includes monitoring an overload condition based on position change of the movable element associated with the linear actuator during an integration period and excess energy during the integration period, de-energizing the linear actuator when an overload condition has been detected, monitoring an overload retry counter based on the number of cycles the overload condition is detected, comparing the overload retry counter to an overload retry threshold, an reenergizing the linear actuator when the overload retry counter is less than the overload retry threshold and maintaining de-energizing of the linear actuator when the overload retry counter is at least

Abstract: A vent assembly is disposed within an interior space of a vehicle for opening and closing fluid communication between the interior space and an exterior of the vehicle. The vent assembly includes a housing defining a plurality of openings and a plurality of vanes disposed in the openings. An actuator mechanism moves the vanes between an open position and a closed position, and includes a shaped memory alloy (SMA) member for actuating the vanes between the open and closed positions. The SMA member is activated when a hatch of the vehicle is open to move the vanes into the open position and thereby open fluid communication between the interior space and the exterior to alleviate excessive air pressure buildup during closure of the hatch.

Abstract: A method for controlling an electric machine includes measuring a motor control parameter or parameters and selectively positioning an adjustable member within the electric machine in response the motor control parameters. Selective positioning of the adjustable member varies the geometry of a flux path within the electric machine, thereby inducing a predetermined voltage output in the electric machine. An electric machine includes a rotor, a shaft operatively connected to the rotor to rotate in conjunction therewith, and a stator. An adjustable member is positioned between the rotor and the stator, and has a variable offset position that can be selected by an electronic control unit (ECU) and applied by an actuator to thereby vary the geometry of a flux path within the electric machine. The adjustable member can include a non-magnetic annular hub and magnetic radial arms and axial extensions.

Abstract: An electric machine includes a plurality of magnets for generating a first magnetic field. A magnet holder retains the plurality of magnets. A first stator is disposed radially outward from the magnet holder for generating a second magnetic field. The first stator includes a plurality of stator poles separated by slots with each of the stator poles having a concentrated winding with a respective number of turns formed around each respective stator pole. A second stator is disposed radially inward from the magnet for generating a third magnetic field. The second stator has a plurality of stator poles separated by slots with each of the stator poles having a concentrated winding with a respective number of turns formed around each respective stator pole. The magnet holder and magnets retained therein are rotatable between the first stator and second stator.

Abstract: A single stator electric machine includes a plurality of magnets for generating a first magnetic field. Each respective magnet represents a respective rotor pole. A magnet holder retains the plurality of magnets. A stator is disposed radially outward from the plurality of magnets for generating a second magnetic field. The stator includes a plurality of stator poles separated by slots with each of the stator poles having a concentrated winding with a respective number of turns formed around each respective stator pole. Each respective concentrated winding within the stator comprises non-overlapping phases which increase an active length of the windings of the stator and reduce an overhang of each respective winding with respect to each stator pole for improving torque efficiency. A number of rotor poles is at least eight and the number of rotor poles and a number of stator slots have a least common multiple of at least 36.

Abstract: An electric machine includes a plurality of magnets for generating a first magnetic field. A magnet holder retains the plurality of magnets. A first stator is disposed radially outward from the magnet holder for generating a second magnetic field. The first stator includes a plurality of stator poles separated by slots with each of the stator poles having a concentrated winding with a respective number of turns formed around each respective stator pole. A second stator is disposed radially inward from the magnet for generating a third magnetic field. The second stator has a plurality of stator poles separated by slots with each of the stator poles having a concentrated winding with a respective number of turns formed around each respective stator pole. The magnet holder and magnets retained therein are rotatable between the first stator and second stator.

Abstract: The invention indicates a correct one of multiple rotor positions. For example, the invention can determine, in a PM machine, which of two possible positions a rotor is in when the position is known only within ±? radians. If the actual rotor position is known to be one of ? and ?+?, for example as indicated by a resolver, the proposed invention can be used to determine whether the actual position is ? or ?+?.

Abstract: A generator system that includes a three-phase AC machine and an active rectifier bridge employing low on-resistance MOSFET switches for converting the AC current from the machine to a DC current. The system also includes a switch control circuit to switch the MOSFET switches in synchronization with the three-phase current flow. The system determines the phase-to-ground voltages of the machine as inputs to the switch control circuit. The control circuit calculates the phase-to-phase voltages from the phase-to-ground voltages. The control circuit then determines if each of the phase-to-phase voltages is above or below first and second predetermined threshold voltages, where if the phase-to-phase voltage is above the first threshold voltage, the control circuit closes the switch, and if the phase-to-phase voltage is below the second threshold voltage, the control circuit opens the switch.

Abstract: The invention indicates a correct one of multiple rotor positions. For example, the invention can determine, in a PM machine, which of two possible positions a rotor is in when the position is known only within ±? radians. If the actual rotor position is known to be one of ? and ?+?, for example as indicated by a resolver, the proposed invention can be used to determine whether the actual position is ? or ?+?.