Abstract: A system for use with a direct current fast-charging (DCFC) station includes a controller and battery system. The battery system includes first and second battery packs, and first, second, and third switches. The switches have ON/OFF conductive states commanded by the controller to connect the battery packs in a parallel-connected (P-connected) or series-connected (S-connected) configuration. An electric powertrain with one or more electric machines is powered via the battery system. First and second charge ports of the system are connectable to the station via a corresponding charging cable. The first charge port receives a low or high charging voltage from the station. The second charge port receives a low charging voltage. When the station can supply the high charging voltage to the first charge port, the controller establishes the S-connected configuration via the switches, and thereafter charges the battery system solely via the first charge port.

Abstract: A permanent magnet electric motor includes a shaft extending along a longitudinal axis and a rotor mounted on the shaft. The rotor is rotatable concomitantly with the shaft about the longitudinal axis, the rotor defines an innermost rotor edge. The innermost rotor edge is sized to receive the shaft. The permanent magnet electric motor further includes a stator. The shaft defines a jacket configured to receive a coolant. The jacket is disposed about the longitudinal axis. The jacket is elongated in a first direction. The first direction is parallel to the longitudinal axis. The rotor defines a plurality of longitudinal channels. Each of the plurality of longitudinal channel is elongated along the first direction, and each of the plurality of longitudinal channels is in fluid communication with the jacket to allow fluid flow between the jacket and the plurality of the longitudinal channels.

Abstract: A method for preconditioning a battery pack at cold ambient temperatures is disclosed. The battery pack includes one or more battery cells. The method includes the steps of determining a desired rate of temperature rise for a battery cell, determining a desired cell current based on the desired rate of temperature rise, and determining a desired pack current based on the desired cell current and the battery pack configuration. The method further includes using a controller to control a current generation device to provide the desired pack current to the battery pack, wherein the current generation device generates an alternating current.

Abstract: A method and a device of displaying video data are provided. The method includes receiving playing-window filling data sent from a server, determining player information, playing window information and a data channel identifier based on the playing-window filling data, displaying a player interface corresponding to the player information at a client, determining the playing window corresponding to the playing window information based on the player interface, and displaying the video data corresponding to the data channel identifier in the playing window. The technical solutions of the present disclosure ensure that the player interface synchronizes with the playing window for video data, so that the client may correctly display the video data and the user experience may be improved.

Abstract: An electric propulsion system includes a battery pack and a DC-DC converter. The converter has a bypass switch and semiconductor switches. A traction power inverter module (“TPIM”) rectifies a DC bus voltage on the voltage bus to produce an AC bus voltage. An electric machine is connected to the TPIM and energized via the AC bus voltage. A controller calculates required output power from the converter based on a requested operating mode, and speed and torque of the electric machine. When the output power exceeds a threshold, the bypass switch closes to bypass the converter. When the output power is less than the threshold, the controller uses a minimum loss voltage from a loss map as a target control voltage of the converter to optimize efficiency of the electric propulsion system.

Abstract: A charging system of an electrical automobile vehicle includes a converter unit and a first energy storage system of within a first automobile vehicle. A charging cable is releasably connected from the first energy storage system to a charging station or is releasably connected to a second energy storage system of a second automobile vehicle. A vehicle charging controller is connected to the converter unit and programmed to communicate with the charging station and to the second energy storage system. A plurality of low-loss switching devices of the converter unit are selectively operated by signals from the vehicle charging controller to position the plurality of low-loss switching devices in an on-state (ON) or an off-state (OFF) to control charging the first energy storage system from the charging station or charging the second energy storage system from the first energy storage system.

Abstract: A charging system of an electrical automobile vehicle includes a converter unit and a first energy storage system of within a first automobile vehicle. A charging cable is releasably connected from the first energy storage system to a charging station or is releasably connected to a second energy storage system of a second automobile vehicle. A vehicle charging controller is connected to the converter unit and programmed to communicate with the charging station and to the second energy storage system. A plurality of low-loss switching devices of the converter unit are selectively operated by signals from the vehicle charging controller to position the plurality of low-loss switching devices in an on-state (ON) or an off-state (OFF) to control charging the first energy storage system from the charging station or charging the second energy storage system from the first energy storage system.

Abstract: A pre-engaged piston starter system of an automobile vehicle includes an engine having a flywheel to start the engine connected to the engine by an engine shaft. A starter motor provides rotational energy to a starter gear. A pinion gear transfers rotational energy of the starter gear to the flywheel. A solenoid is energized to shift the pinion gear to an engaged position between the flywheel and the starter gear. An auto-stop mode is entered when an engine speed is decreased below a calibrated threshold speed defining approximately 250 rpm. A calculated pinion pre-engagement engine speed allows engagement of the pinion gear when the engine speed is below the calibrated threshold speed.

Abstract: Management system for a rechargeable energy storage device in an electric vehicle and corresponding method is disclosed. The rechargeable energy storage device has one or more battery packs each having a plurality of modules with one or more respective cells. A respective module management unit is embedded in each of the plurality of modules through respective microcircuits and configured to determine one or more local parameters. A supervisory controller is configured for two-way communication with the respective module management unit. The supervisory controller is configured to receive the local parameters, determine one or more global pack parameters based in part on the local parameters and transmit the global pack parameters back to the respective management unit. The supervisory controller is configured to control operation of the rechargeable energy storage device based in part on the global pack parameters and the local parameters.

Abstract: A vehicle powertrain includes a first power-source configured to generate a first power-source torque and a multiple speed-ratio transmission configured to transmit the first power-source torque to power the vehicle. The powertrain also includes a fluid coupling having a fluid pump shaft operatively connected to the first power-source and a turbine shaft operatively connected to the multi-speed transmission. The fluid coupling is configured to multiply the first power-source torque, and transfer the multiplied first power-source torque to the multiple speed-ratio transmission. The powertrain additionally includes a second power-source configured to generate a second power-source torque and a first torque transfer system configured to connect the second power-source to the first power-source. The powertrain further includes a second torque transfer system configured to connect the second power-source to the multi-speed transmission. A motor vehicle having such a powertrain is also envisioned.

Abstract: Presented are intelligent vehicles and control logic for provisioning comprehensive tow features, methods for manufacturing/operating such vehicles, and electric-drive vehicles with tow features for protecting the vehicle's powertrain and electrical components during towing. A method for controlling operation of an electric-drive vehicle includes a vehicle controller verifying initiation of a towing operation for the vehicle, and responsively determining if there is a drive system failure preventing the vehicle's traction motor from electrically connecting with its traction battery pack. If there is no drive system failure, the controller determines if the speed of the traction motor during towing exceeds a calibrated base speed; if so, the controller commands a power inverter to electrically connect the traction motor to the traction battery pack.

Abstract: An electric motor includes a housing, a stator having end turn windings, a rotatable central shaft, a rotor mounted onto the central shaft, and a rotor end ring mounted onto the central shaft adjacent the rotor, the rotor end ring including an annular disk shaped body having a circumferential outer diameter and a circumferential inner diameter and being formed from a thermally conductive material, a recess formed within a face of the body, an oil jacket formed within a back side of the body, the oil jacket comprising an annular channel having a circumferential outer wall and a circumferential inner wall, two inlets, each inlet extending radially between the inner diameter of the body and the inner wall of the oil jacket, a plurality of outlets, each outlet comprising a circumferential slot, the plurality of outlets equidistantly spaced around the face adjacent the circumferential inner wall of the oil jacket.

Abstract: A system includes a position sensor configured to detect positions of a rotor of a starter motor relative to the position sensor and to output signals indicating the detected positions and a controller configured to rotate the rotor to a plurality of predetermined positions relative to a stator of the starter motor, determine sensed positions of the rotor based on the signals output by the position sensor, and calculate an initial detected position of the rotor based on relationships between the determined sensed positions of the rotor and an expected angular distance between adjacent ones of the predetermined positions.

Abstract: An electric drive system of a vehicle comprises a motor, a position sensor, an inverter, sensors to sense current and voltage supplied to the motor, and a controller to control the motor by controlling the inverter based on data from the position sensor and the sensors and a torque command. The controller estimates a motor torque using a motor model, calculates the motor torque, and generates a first state of health for the electric drive system based on a difference between the estimated and calculated motor torques. The controller generates, in response to the first state of health being less than or equal to a first threshold, a second state of health for at least one of the position sensor, the sensors, and the motor, and determines whether one of the position sensor, the sensors, and the motor is faulty based on the first and second states of health.

Abstract: System and method of dynamically balancing a rechargeable energy storage assembly having two or more respective units, a respective switch for each of the respective units and at least one sensor. The system includes a controller configured to control operation of the respective switch. The respective switch is configured to enable a respective circuit connection to the respective units when in an ON state and disable the respective circuit connection when in an OFF state. The respective units are characterized by a respective state of charge obtained based in part on the at least one sensor. A controller is configured to selectively employ at least one of a plurality of charging modes to charge one or more of the respective units, through operation of the respective switch. The plurality of charging modes includes a rest charging mode, a rapid initial charging mode and a rapid final charging mode.

Abstract: A system for use with a direct current fast-charging (DCFC) station includes a controller and battery system. The battery system includes first and second battery packs, and first, second, and third switches. The switches have ON/OFF conductive states commanded by the controller to connect the battery packs in a parallel-connected (P-connected) or series-connected (S-connected) configuration. An electric powertrain with one or more electric machines is powered via the battery system. First and second charge ports of the system are connectable to the station via a corresponding charging cable. The first charge port receives a low or high charging voltage from the station. The second charge port receives a low charging voltage. When the station can supply the high charging voltage to the first charge port, the controller establishes the S-connected configuration via the switches, and thereafter charges the battery system solely via the first charge port.

Abstract: A permanent magnet electric motor includes a shaft extending along a longitudinal axis, wherein the shaft defines a shaft jacket extending along a first direction, a rotor mounted on the shaft, a stator disposed about the rotor. The rotor defines a plurality of longitudinal channels each with the shaft jacket. The longitudinal channels are part of a rotor jacket. The rotor jacket includes a plurality of inlets fluidly interconnecting the shaft jacket and the plurality of the longitudinal channels. The rotor jacket includes an inner edge and an outer edge opposite the inner edge. The rotor jacket includes a plurality of outlets each in fluid communication with the plurality of longitudinal channels. Each of the outlets is closer to the inner edge than to the outer edge of the rotor jacket.

Abstract: A permanent magnet electric motor includes a shaft extending along a longitudinal axis and a rotor mounted on the shaft. The rotor is rotatable concomitantly with the shaft about the longitudinal axis, the rotor defines an innermost rotor edge. The innermost rotor edge is sized to receive the shaft. The permanent magnet electric motor further includes a stator. The shaft defines a jacket configured to receive a coolant. The jacket is disposed about the longitudinal axis. The jacket is elongated in a first direction. The first direction is parallel to the longitudinal axis. The rotor defines a plurality of longitudinal channels. Each of the plurality of longitudinal channel is elongated along the first direction, and each of the plurality of longitudinal channels is in fluid communication with the jacket to allow fluid flow between the jacket and the plurality of the longitudinal channels.

Abstract: A diagnostic system includes: a current command module configured to, based on a motor torque request, a motor speed, a direct current (DC) bus voltage, generate a d-axis current command for an electric motor and a q-axis current command for the electric motor; a voltage command module configured to, based on the d-axis current command and the q-axis current command, generate a d-axis voltage command and a q-axis voltage command; a switching control module configured to control switching of an inverter module based on the d-axis voltage command and the q-axis voltage command, where the inverter module is configured to apply power to stator windings of the electric motor from the DC bus; and a fault module configured to selectively indicate that the stator windings of the electric motor are degraded when the d-axis voltage command is less than a predetermined nominal d-axis voltage of the electric motor.

Abstract: A control system for an electric motor includes a power input calculating module configured to calculate power input to the electric motor. A power output calculating module is configured to calculate power output by the electric motor. A power loss calculating module is configured to calculate power loss in the electric motor based on the power input and the power output. A fault module is configured to compare the power loss in the electric motor to one or more predetermined power loss thresholds and to selectively alter operation of the electric motor based on the comparison.