Abstract: For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.

Abstract: A power conversion system, a non-transitory computer readable medium, and a method of operating a power conversion system, in which inverter switching control signals are generated in a first mode according to an inverter carrier signal having an inverter switching frequency, and according to inverter modulation signals, to operate switches of an inverter to provide an AC output signal, and the inverter modulation signals are shifted in a second mode for low modulation index values to reduce common mode voltage.

Abstract: Power conversion systems, discharge circuits and methods are disclosed for discharging a DC bus conditioner capacitor connected between a neutral node and a first reference node in a DC bus circuit of a power conversion system, in which a DC bus voltage of the power conversion system is monitored, and a discharge control DC power supply is activated in response to the DC bus voltage transitioning below a first threshold voltage to activate a switching circuit to connect a discharge resistor between the first reference node and a DC bus terminal of the DC bus circuit to at least partially discharge the conditioner capacitor through the discharge resistor.

Abstract: Power conversion systems, discharge circuits and methods are disclosed for discharging a DC bus conditioner capacitor connected between a neutral node and a first reference node in a DC bus circuit of a power conversion system, in which a DC bus voltage of the power conversion system is monitored, and a discharge control DC power supply is activated in response to the DC bus voltage transitioning below a first threshold voltage to activate a switching circuit to connect a discharge resistor between the first reference node and a DC bus terminal of the DC bus circuit to at least partially discharge the conditioner capacitor through the discharge resistor.

Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.

Abstract: Multilevel power converters, power cells and methods are presented for selectively bypassing a power stage of a multilevel inverter circuit, in which a single relay or contactor includes first and second normally closed output control contacts coupled between a given power cell switching circuit and the given power cell output, along with a normally open bypass contact coupled across the power stage output, with a local or central controller energizing the coil of the relay or contactor of a given cell to bypass that cell.

Abstract: Motor drive power conversion systems, including a filter circuit with a single inductor and a capacitor for each input phase, an active rectifier with silicon carbide rectifier switching devices and no precharge circuitry, a DC bus circuit with a film DC bus capacitor, an inverter to drive a load, and a controller to operate the rectifier switching devices at a PWM rectifier switching frequency of 10 kHz or more.

Abstract: Methods and apparatus are presented for controlling a power converter to protect input filter inductors from overheating, in which an active front end (AFE) rectifier is operated in a boost mode to provide a boosted DC voltage at a derated output current value selected according to the DC bus voltage boost amount corresponding to a maximum load condition for which the filter inductors will not overheat.

Abstract: Disclosed examples include power conversion systems, computer readable mediums and methods for mitigating input filter resonance, in which a controller operates an active front end (AFE) rectifier in a first mode to turn a single rectifier switching device on and off and measures a filter voltage or current signal while all of the rectifier switches are off. The controller determines a resonant frequency based on a transient response of the measured voltage or current signal, and selectively adjusts a rectifier control parameter to mitigate filter resonance based on the resonant frequency.

Abstract: The disclosed apparatus provides a simple and low cost solution of reducing voltage stress on AC motors and cables in VFD fed motor systems without connecting apparatus to live circuits. Disclosed examples include apparatus to couple a motor drive to a motor, including a cable with a first end coupled with an output of a motor drive, a second end coupled with a motor, a plurality of conductors to convey an output signal of the motor drive between the first and second ends to drive the motor, and a plurality of shields, with a conductive junction to couple tap points of at least two of the shields together. Resistors can be used to connect the tap points to the conductive junction to provide an impedance in series with the corresponding shield to reduce voltage stress to the motor or the cable. In certain examples, the shields include a semiconductor material to provide an impedance between the first end and the conductive junction to reduce voltage stress to the motor or the cable.

Abstract: Disclosed examples include methods, power converters and damping circuits to control damping of an input filter circuit, in which a low-voltage secondary winding is wound around a common core with a primary winding connected between an AC input and a rectifier input of the converter, where the secondary winding is coupled in a series circuit with a damping resistor and a switch, and a controller selectively closes the switch with a controlled on-time at system power up and/or in response to detection of oscillation or transients in the power converter.

Abstract: Multilevel power converters, power cells and methods are presented for selectively bypassing a power stage of a multilevel inverter circuit, in which a single relay or contactor includes first and second normally closed output control contacts coupled between a given power cell switching circuit and the given power cell output, along with a normally open bypass contact coupled across the power stage output, with a local or central controller energizing the coil of the relay or contactor of a given cell to bypass that cell.

Abstract: Motor drive power conversion systems are provided including a rectifier and a switching inverter, wherein the switching devices of the rectifier, the inverter and/or of a DC/DC converter are silicon carbide switches, such as silicon carbide MOSFETs. Driver circuits are provided for providing bipolar gate drive signals to the silicon carbide MOSFETs, including providing negative gate-source voltage for controlling the off state of enhancement mode low side drivers and positive gate-source voltage for controlling the off state of enhancement mode high side drivers.

Abstract: Power conversion systems, methods and precharge systems are disclosed to charge a DC bus capacitor, including thyristors and reverse diodes coupled in AC circuit paths between AC input lines and a rectifier, a precharge resistor coupled in one or more of the AC circuit paths, and a controller to turn all the thyristors off to allow the DC bus capacitor to charge through the precharge resistor, and to turn all the thyristors on when the DC bus voltage reaches a non-zero threshold value.

Abstract: Disclosed examples include power conversion systems, computer readable mediums and methods for mitigating input filter resonance, in which a controller operates an active front end (AFE) rectifier in a first mode to turn a single rectifier switching device on and off and measures a filter voltage or current signal while all of the rectifier switches are off. The controller determines a resonant frequency based on a transient response of the measured voltage or current signal, and selectively adjusts a rectifier control parameter to mitigate filter resonance based on the resonant frequency.

Abstract: Power conversion systems, methods and precharge systems are disclosed to charge a DC bus capacitor, including thyristors and reverse diodes coupled in AC circuit paths between AC input lines and a rectifier, a precharge resistor coupled in one or more of the AC circuit paths, and a controller to turn all the thyristors off to allow the DC bus capacitor to charge through the precharge resistor, and to turn all the thyristors on when the DC bus voltage reaches a non-zero threshold value.

Abstract: Control apparatus, techniques and computer readable mediums are presented to mitigate LCL filter resonance issue for voltage source converters. Two level voltage source converter with and without passive damping of LCL filter are selected for the comparative study. Control algorithms are presented to estimate the source impedance based on variable carrier PWM. Estimated source impedance is used to tune the control of the VSC to avoid the resonance of LCL filter has been presented. In situations in which LCL resonance cannot be avoided by tuning the control parameters, energy efficient techniques are disclosed to provide selective passive damping to facilitate continued power conversion system operation without significant adverse impact on system performance.

Abstract: Disclosed examples include methods, power converters and damping circuits to control damping of an input filter circuit, in which a low-voltage secondary winding is wound around a common core with a primary winding connected between an AC input and a rectifier input of the converter, where the secondary winding is coupled in a series circuit with a damping resistor and a switch, and a controller selectively closes the switch with a controlled on-time at system power up and/or in response to detection of oscillation or transients in the power converter.

Abstract: Power conversion systems, filter circuits and integrated filter resistor and inductor apparatus are presented, in which a damping resistor is integrated with a filter inductor by winding joined resistor winding portions proximate to one another at least partially around a filter inductor core leg to form an integrated filter resistor and inductor apparatus for interconnection with filter capacitors to provide an input filter or an output filter for a motor drive or other power conversion system.

Abstract: Motor drive power conversion systems are provided including a rectifier and a switching inverter, wherein the switching devices of the rectifier, the inverter and/or of a DC/DC converter are silicon carbide switches, such as silicon carbide MOSFETs. Driver circuits are provided for providing bipolar gate drive signals to the silicon carbide MOSFETs, including providing negative gate-source voltage for controlling the off state of enhancement mode low side drivers and positive gate-source voltage for controlling the off state of enhancement mode high side drivers.